Automatic purification system and biological sample purification method
11254906 · 2022-02-22
Assignee
Inventors
- Xin Chen (Nanjing, CN)
- Ruina He (Nanjing, CN)
- Chao Wang (Nanjing, CN)
- Hong Qian (Nanjing, CN)
- Tao Bai (Nanjing, CN)
Cpc classification
B03C1/30
PERFORMING OPERATIONS; TRANSPORTING
C12M1/42
CHEMISTRY; METALLURGY
B03C2201/18
PERFORMING OPERATIONS; TRANSPORTING
B03C1/288
PERFORMING OPERATIONS; TRANSPORTING
International classification
B03C1/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An automatic purification system using magnetic particles comprises: 1) a first container module; and 2) a system controller module. The first container module comprises a first container and a first magnetic field supply device disposed outside the first container. A first container liquid inlet is formed in the upper portion of the first container, and a first container liquid outlet is formed in the bottom of the first container. The system controller module can generate a variable magnetic field in the first container by controlling the first magnetic field supply device. A method for purifying a target component from a biological sample comprises a step for allowing a biological sample containing a target component to be in contact with magnetic particles capable of specifically binding the target component, in the first container in the automatic purification system. The automatic purification system and method help to efficiently separate a target product from a biological sample, and helps to reduce process costs and time at the same time.
Claims
1. An automatic purification system utilizing magnetic particles, comprising: 1) a first container module, the first container module comprising: a first container, the first container provided with a first container liquid inlet at an upper part thereof and a first container liquid outlet at a bottom part thereof; and a first magnetic field supply device provided outside the first container; 2) a system controller module, the system controller module capable of generating a variable magnetic field inside the first container by controlling the first magnetic field supply device; wherein the first container liquid inlet is provided with a first automatic liquid inlet device, the first container liquid outlet is provided with a first container liquid outlet valve, and a liquid inlet selection of the first automatic liquid inlet device as well as the opening and closing of the first container liquid outlet valve are controlled by the system controller module; and 3) a second container module comprising: a second container, the second container provided with a second container liquid inlet at an upper part thereof, a second container liquid outlet at a bottom part thereof; and a second magnetic field supply device provided outside the second container, wherein the second container module is smaller in overall scale than the first container module; and wherein the first container liquid outlet valve is connected to the second container liquid inlet, or is connected to an automatic liquid discharge device, and the automatic liquid discharge device, under the control of the system controller module, selects to discharge a solution into a waste liquid collecting container or the second container.
2. The automatic purification system of claim 1, wherein the first magnetic field supply device comprises a first rotating device, a first cantilever and a first permanent magnet, and the first rotating device is capable of controlling the rotation of the first permanent magnet around the first container through the first cantilever; wherein the first cantilever is provided with a distance adjusting device for adjusting the position of the first permanent magnet so as to be close to or away from the first container; wherein the rotation and/or position of the first permanent magnet is controlled by the system controller module through the first rotating device, so as to generate a variable magnetic field inside the first container.
3. The automatic purification system of claim 1, wherein the first magnetic field supply device comprises a first electromagnet module provided around the outside of the first container; wherein the first electromagnet module comprises at least one electromagnet set; wherein each of the at least one electromagnet set comprises at least 3 electromagnets provided horizontally; wherein whether each of the electromagnets is energized or not and/or the intensity of energization is independently controlled by the system controller module, so that the variable magnetic field can be generated inside the first container.
4. The automatic purification system of claim 3, wherein the system controller module realizes the generation of a rotating variable magnetic field inside the first container by controlling the alternate energizing and de-energizing of the electromagnets.
5. The automatic purification system of claim 4, wherein the rotating variable magnetic field is a driving force for a controllable movement of the magnetic particles in the container.
6. The automatic purification system of claim 1, wherein the first container liquid inlet is capable of rinsing the inner wall of the first container.
7. The automatic purification system of claim 1, wherein the second magnetic field supply device comprises a second rotating device, a second cantilever and a second permanent magnet, and the second rotating device is capable of controlling the rotation of the second permanent magnet around the second container through the second cantilever; wherein the second cantilever is provided with a distance adjusting device for adjusting the position of the second permanent magnet so as to be close to or away from the second container; wherein the rotation and/or position of the second permanent magnet is controlled by the system controller module through the second rotating device, so as to generate a variable magnetic field inside the second container.
8. The automatic purification system of claim 1, wherein the second magnetic field supply device comprises a second electromagnet module provided around the second container; wherein the second electromagnet module comprises at least one electromagnet set; wherein each of the at least one electromagnet set comprises at least 3 electromagnets provided horizontally; wherein whether each of the electromagnets is energized or not and/or the intensity of energization is independently controlled by the system controller module, so that a variable magnetic field can be generated inside the second container.
9. The automatic purification system of claim 8, wherein the system controller module realizes the generation of a rotating variable magnetic field inside the second container by controlling the alternate energizing and de-energizing of the electromagnets.
10. The automatic purification system of claim 1, wherein the first container is a fermentation tank.
11. The automatic purification system of claim 1, wherein the automatic purification system is further provided with a plurality of solution containers for storing one or more selected from a magnetic particle suspension, a sample solution, an impurities-washing solution, an eluting solution, a decontaminating solution, and a regenerating solution.
12. The automatic purification system of claim 1, wherein the automatic purification system is further provided with a plurality of collecting containers for collecting outflows of different components.
13. The automatic purification system of claim 1, wherein the second container liquid inlet is provided with a second automatic liquid inlet device for selecting a solution to be input into the second container under the control of the system controller module.
14. The automatic purification system of claim 1, wherein the system controller module comprises a processor and a storage device, wherein the storage device stores a program for controlling the automatic operation of the automatic purification system; or the system controller module comprises a computer system.
15. A method for purifying a target component from a biological sample, comprising contacting the biological sample containing the target component with magnetic particles capable of specifically binding the target component inside a first container in an automatic purification system, wherein the automatic purification system utilizes magnetic particles and comprises: 1) a first container module, the first container module comprising: the first container, the first container provided with a first container liquid inlet at an upper part thereof and a first container liquid outlet at a bottom part thereof; and a first magnetic field supply device provided outside the first container; 2) a system controller module, the system controller module capable of generating a variable magnetic field inside the first container by controlling the first magnetic field supply device: wherein the first container liquid inlet is provided with a first automatic liquid inlet device, the first container liquid outlet is provided with a first container liquid outlet valve, and a liquid inlet selection of the first automatic liquid inlet device as well as the opening and closing of the first container liquid outlet valve are controlled by the system controller module; and 3) a second container module comprising: a second container, the second container provided with a second container liquid inlet at an upper part thereof, a second container liquid outlet at a bottom part thereof; and a second magnetic field supply device provided outside the second container, wherein the second container module is smaller in overall scale than the first container module; and wherein the first container liquid outlet valve is connected to the second container liquid inlet, or is connected to an automatic liquid discharge device, and the automatic liquid discharge device, under the control of the system controller module, selects to discharge a solution into a waste liquid collecting container or the second container.
16. The method of claim 15, wherein the first magnetic field supply device comprises a first rotating device, a first cantilever and a first permanent magnet, and wherein the second magnetic field supply device comprises a second rotating device, a second cantilever and a second permanent magnet.
17. The method of claim 15, wherein the first magnetic field supply device comprises a first electromagnet module provided around the outside of the first container, and wherein the second magnetic field supply device comprises a second electromagnet module provided around the second container.
18. A method for breaking cells or bacteria, comprising: contacting the cells or bacteria with magnetic particles inside a first container in an automatic purification system, wherein the automatic purification system comprises: 1) a first container module, the first container module comprising: the first container, the first container provided with a first container liquid inlet at an upper part thereof and a first container liquid outlet at a bottom part thereof; and a first magnetic field supply device provided outside the first container; 2) a system controller module, the system controller module capable of generating a variable magnetic field inside the first container by controlling the first magnetic field supply device: wherein the first container liquid inlet is provided with a first automatic liquid inlet device, the first container liquid outlet is provided with a first container liquid outlet valve, and a liquid inlet selection of the first automatic liquid inlet device as well as the opening and closing of the first container liquid outlet valve are controlled by the system controller module; and 3) a second container module comprising: a second container, the second container provided with a second container liquid inlet at an upper part thereof, a second container liquid outlet at a bottom part thereof; and a second magnetic field supply device provided outside the second container, wherein the second container module is smaller in overall scale than the first container module; wherein the first container liquid outlet valve is connected to the second container liquid inlet, or is connected to an automatic liquid discharge device, and the automatic liquid discharge device, under the control of the system controller module, selects to discharge a solution into a waste liquid collecting container or the second container; and wherein the system controller module of the automatic purification system controls the first magnetic field supply device to enhance the magnetic field strength inside the first container, so that the cells or bacteria are broken by the magnetic particles.
19. The method of claim 18, wherein the first magnetic field supply device comprises a first rotating device, a first cantilever and a first permanent magnet, and wherein the second magnetic field supply device comprises a second rotating device, a second cantilever and a second permanent magnet.
20. The method of claim 18, wherein the first magnetic field supply device comprises a first electromagnet module provided around the outside of the first container, and wherein the second magnetic field supply device comprises a second electromagnet module provided around the second container.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(6) The present invention is explained in more detail below with reference to specific examples and accompanying drawings.
(7)
EXAMPLE 1
Mixing of Magnetic Particles and Sample Solution Inside a 200 mL Container
(8) The following steps were used in operation:
(9) 1. A 10 mL suspension of magnetic particles(magnetic particles: aq. 10% ethanol=1:1) was added to a 200 mL container 59 through the controller 6 using the automatic liquid inlet device 5;
(10) 2. The cantilever 60 was adjusted through the controller 6, such that the magnet 61 was close to an outer wall of the container 59, and the magnetic particles adsorbed to the inner wall of the container 59;
(11) 3. The valve 62 at the bottom part of the container 59 was opened through the controller 6, and the 10% ethanol solution was discharged from the container 59 through the controller 6 using the automatic liquid discharge device 4;
(12) 4. The valve 62 was closed through the controller 6;
(13) 5. A 150 mL sample solution was added to the container 59 through the controller 6 using the automatic liquid inlet device 5;
(14) 6. The controller 6 controlled the rotating motor 58 to start rotating at a speed of 50 rpm/min, and controlled the magnet 61 to reciprocate on the cantilever 60 at the same time; and
(15) 7. The magnetic particles were driven by the magnet 61 to move circumferentially inside the container 59 and thoroughly mixed with the sample solution.
(16) The volume of the container 59 was determined according to sample size, and generally the volume of the container 59 was approximately 1-3 times of the sample size.
(17) The amount of magnetic particles used was determined according to the concentration of ligand on the magnetic particles and the amount of component to be separated in the sample. Generally, the calculation method was:
V=a*M/m
(18) M: mass of the component to be separated (mg)
(19) m: ligand concentration on the magnetic particles (mg/mL)
(20) V: amount of the magnetic particles used (mL)
(21) a: human interference coefficient, generally 1-3
(22) The magnet 61 was a permanent magnet, the magnetic field strength was selected in a range of 0.1T-2T, and the rotating speed of the rotating motor 58 was selected in a range of 10-1000 rpm/min.
(23)
EXAMPLE 2
Purification of a Target Protein in a 15 L Sample by Separation
(24) The following steps were used in operation:
(25) 1. Closing the valves 14 and 65 through the controller 6;
(26) 2. Adding a 1 L suspension of magnetic particles (the particle surface having a ligand bound to the target protein) (magnetic particles: aq. 10% ethanol solution=1:1) to a 20 L container 10 through the controller 6 using the automatic liquid inlet device 5;
(27) 3. Simultaneously energizing the electromagnet sets 11, 12 and 13 through the controller 6 to generate a magnetic field, such that the magnetic particles were adsorbed to the inner wall of the container 10;
(28) 4. Opening the valves 14 and 65 through the controller 6, and discharging the 10% ethanol solution through the controller 6 using the automatic liquid discharge device 4;
(29) 5. Closing the valves 14 and 65 through the controller 6;
(30) 6. Controlling, through the controller 6, the automatic liquid inlet device 5 to add a 10 L equilibrium solution to the container 10;
(31) 7. Controlling, through the controller 6, the electromagnet sets 11, 12 and 13 to start energizing and de-energizing in the following sequence: 131-122-113-132-123-111-133-121-112-131-122- . . . , such that the magnetic particles moved in swirled form;
(32) 8. Simultaneously energizing the electromagnet sets 11, 12 and 13 through the controller 6 to generate a magnetic field, such that the magnetic particles were adsorbed to the inner wall of the container 10;
(33) 9. Opening the valves 14 and 65 through the controller 6 and discharging a waste liquid;
(34) 10. Adding a 15 L sample solution to the container 10 through the controller 6 using the automatic liquid inlet device 5;
(35) 11. Controlling, through the controller 6, the electromagnet sets 11, 12 and 13 to start energizing in the following sequence: 131-122-113-132-123-111-133-121-112-131-122- . . . , such that the magnetic particles moved in swirled form;
(36) 12. Allowing the magnetic particles to move in swirled form for 20 min to 2 h to ensure the ligand on the magnetic particles being sufficiently bound to the component to be separated in the sample;
(37) 13. Simultaneously energizing the electromagnet sets 11, 12 and 13 through the controller 6 to generate a magnetic field, such that the magnetic particles were adsorbed to the inner wall of the container 10;
(38) 14. Opening the valves 14 and 65 through the controller 6 and discharging a waste liquid;
(39) 15. De-energizing the electromagnet sets 11, 12 and 13 through the controller 6, such that the magnetic field disappeared;
(40) 16. Adding a 0.8 L impurities-washing solution by rinsing to the container 10 through the controller 6 using the automatic liquid inlet device 5, such that the magnetic particles adsorbed to the inner wall of the container 10 were rinsed into the container 67 with a volume of 1 L;
(41) 17. Controlling, through the controller 6, the electromagnet sets 15, 16 and 17 to start energizing and de-energizing in the following sequence: 171-162-153-172-163-151-173-161-152-171-162- . . . , such that the magnetic particles moved in swirled form;
(42) 18. Allowing the magnetic particles to move in swirled form for 5 min to 1 h,
(43) 19. Simultaneously energizing the electromagnet sets 15, 16 and 17 through the controller 6 to generate a magnetic field, such that the magnetic particles were adsorbed to the inner wall of the container 67;
(44) 20. Opening the valve 65 through the controller 6 and discharging a waste liquid;
(45) 21. Adding the impurities-washing solution 1-5 times as needed, and performing steps 16-20 each time;
(46) 22. Adding a 750 mL eluting solution to the container 67;
(47) 23. Controlling, through the controller 6, the electromagnet sets 15, 16 and 17 to start energizing in the following sequence: 171-162-153-172-163-151-173-161-152-171-162- . . . , such that the magnetic particles moved in swirled form;
(48) 24. Allowing the magnetic particles to move in swirled form for 5 min to 1 h;
(49) 25. Opening the valve 65 and collecting an eluting solution;
(50) 26. Repeating steps 21 to 24 for 1 to 3 times;
(51) 27. Adding a 750 mL regenerating solution to the container 67;
(52) 28. Controlling, through the controller 6, the electromagnet sets 15, 16 and 17 to start energizing in the following sequence: 171-162-153-172-163-151-173-161-152-171-162- . . . , such that the magnetic particles moved in swirled form;
(53) 29. Allowing the magnetic particles to move in swirled form for 5 min to 1 h;
(54) 30. Opening the valve 65 and discharging a waste liquid;
(55) 31. Repeating steps 27 to 30 for 1 to 3 times;
(56) 32. De-energizing the electromagnet sets 15, 16 and 17, such that the magnetic field disappeared;
(57) 33. Opening the valve 65;
(58) 34. Adding a 100 mL of 10% ethanol solution to the container 67;
(59) 35. Collecting an effluent; and
(60) 36. Repeating 34 and 35 for 5 times, and collecting all of the magnetic particles.
(61) For the conventional method, it took about 24 to 48 h to purify a 15 L cell culture liquid, while with this automatic purification system, the process of purification to regeneration could be completed within 12 h. The solution used could be, for example, the equilibrium solution: phosphate buffer solution, 0.01-0.1M, pH=5.1-8.2; the impurities-washing solution: phosphate buffer solution, 0.01-0.1M, pH=5.1-8.2; the eluting solution: glycine-hydrochloric acid buffer solution, 0.01-0.1M, pH=1.2-4.5; and the regenerating solution: aq. sodium hydroxide solution, 0.1-0.5M, or aq. 50% isopropanol solution. The target protein in the sample could be for example IgG, and correspondingly, the ligand on magnetic particles was protein A. The electromagnet used could generate a magnetic field strength of 0.5 T to 10.sup.3 T.
(62)
EXAMPLE 3
The Process of Culturing and Purification in a 50 L Fermentation Tank
(63) The culturing and purification of the target product could be completed by the following operations:
(64) 1. Cleaning and sterilizing the 50 L fermentation tank 33 and corresponding pipelines;
(65) 2. Adding a 45 L sterile culture medium and a 1 L magnetic particles to the 50 L fermentation tank 33;
(66) 3. Controlling, through the controller 6, the electromagnet sets 31 . . . 32 to turn on by reciprocating up and down spirally, such that the magnetic particles swirled slowly;
(67) 4. Maintain the temperature of the culture medium at 20 to 40° C. by the heating device in the fermentation tank accessory 34;
(68) 5. Inoculating bacteria;
(69) 6. Culturing for 24 to 200 h;
(70) 7. Monitoring, by the fermentation tank accessory 34 in real time, parameters of the medium, such as contents of dissolved oxygen and glucose and other parameters, to determine the entry into a log phase;
(71) 8. Adding an inducer;
(72) 9. Monitoring, by the fermentation tank accessory 34 in real time, parameters of the medium, such as contents of dissolved oxygen and glucose and other parameters, to determine the entry into a stable phase, and turning off the heating device;
(73) 10. Increase input powers of the electromagnet sets 31 . . . 32, such that the magnetic particles swirled violently;
(74) 11. Maintaining the violent swirling movement for 15 min to 1 h to break thalli;
(75) 12. Reducing input powers of the electromagnet sets 31 . . . 32 to form a slow swirling movement and maintaining for 15 min to 10 h;
(76) 13. Controlling, through the controller 6, all of the electromagnet sets 31 . . . 32 to be energized, such that the magnetic particles were adsorbed to the inner wall of the fermentation tank 33;
(77) 14. Opening the valve 35 through the controller 6;
(78) 15. Discharging the culture medium through the automatic liquid discharge device 27;
(79) 16. De-energizing all of the electromagnet sets 31 . . . 32;
(80) 17. Adding a 1 L impurities-washing solution through the automatic liquid inlet device 30 to rinse the inner wall of the fermentation tank 33, such that the magnetic particles fell off and entered into the 1.5 L container 68 through the automatic liquid discharge device 27 (and the automatic liquid inlet device 28);
(81) 18. Controlling the electromagnet sets 37, 38 and 39 to turn on by reciprocating up and down spirally, such that the magnetic particles swirled slowly;
(82) 19. Maintaining for 15 min to 1 h;
(83) 20. Energizing all of the electromagnet sets 37, 38 and 39, such that the magnetic particles were adsorbed to the inner wall of the container 68;
(84) 21. Opening the valve 36 through the controller 6;
(85) 22. Discharging the solution into the waste liquid collecting container 24 through the automatic liquid discharge device 29;
(86) 23. Closing the valve 36 through the controller 6;
(87) 24. Adding a 1 L impurities-washing solution through the automatic liquid inlet device 30 to rinse the inner wall of the fermentation tank 33, and entering into the 1.5 L container 68 through the automatic liquid discharge device 27 (and the automatic liquid inlet device 28);
(88) 25. Allowing the electromagnet sets 37, 38 and 39 to turn on by reciprocating up and down spirally, such that the magnetic particles swirled slowly;
(89) 26. Maintaining for 15 min to 1 h;
(90) 27. Energizing all of the electromagnet sets 37, 38 and 39, such that the magnetic particles were adsorbed to the inner wall of the container 68;
(91) 28. Opening the valve 36;
(92) 29. Discharging the solution into the waste liquid through the automatic liquid discharge device 29;
(93) 30. Closing the valve 36;
(94) 31. Repeating steps 24 to 30 for 1 to 5 times as needed;
(95) 32. De-energizing all of the electromagnet sets 37, 38 and 39;
(96) 33. Adding a 1 L eluting solution to the container 68 through the automatic liquid inlet device 28;
(97) 34. Allowing the electromagnet sets 37, 38 and 39 to turn on by reciprocating up and down spirally, such that the magnetic particles swirled slowly;
(98) 35. Maintaining for 15 min to 1 h;
(99) 36. Energizing all of the electromagnet sets 37, 38 and 39, such that the magnetic particles were adsorbed to the inner wall of the container 68;
(100) 37. Opening the valve 36;
(101) 38. Discharging the solution into the eluent collecting container 25 through the automatic liquid discharge device 29;
(102) 39. Closing the valve 36;
(103) 40. Repeating steps 32 to 39 for 1 to 5 times;
(104) 41. De-energizing all of the electromagnet sets 37, 38 and 39;
(105) 42. Adding a 1 L decontaminating solution to the container 68 through the automatic liquid inlet device 28;
(106) 43. Allowing the electromagnet sets 37, 38 and 39 to turn on by reciprocating up and down spirally, such that the magnetic particles swirled slowly;
(107) 44. Maintaining for 15 min to 1 h;
(108) 45. Energizing all of the electromagnet sets 37, 38 and 39, such that the magnetic particles were adsorbed to the inner wall of the container 68;
(109) 46. Opening the valve 36;
(110) 47. Discharging the solution into the waste liquid collecting container 24 through the automatic liquid discharge device 29;
(111) 48. Closing the valve 36;
(112) 49. Repeating steps 41 to 48 for 1 to 5 times as needed;
(113) 50. De-energizing all of the electromagnet sets 37, 38 and 39;
(114) 51. Adding a 1 L regenerating solution to the container 68 through the automatic liquid inlet device 28;
(115) 52. Allowing the electromagnet sets 37, 38 and 39 to turn on by reciprocating up and down spirally, such that the magnetic particles swirled slowly;
(116) 53. Maintaining for 15 min to 1 h;
(117) 54. Energizing all of the electromagnet sets 37, 38 and 39, such that the magnetic particles were adsorbed to the inner wall of the container 68;
(118) 55. Opening the valve 36;
(119) 56. Discharging the solution into the waste liquid collecting container 24 through the automatic liquid discharge device 29;
(120) 57. De-energizing all of the electromagnet sets 37, 38 and 39;
(121) 58. Adding a 1 L aq. 10% ethanol solution to the container 68 through the automatic liquid inlet device 28, such that the magnetic particles were rinsed and fell off the container wall, and entered into the magnetic particle collecting container 26 through the automatic liquid discharge device 29; and
(122) 59. Repeating step 58.
(123) The impurities-washing solution used could be for example, 20 mM imidazole, 50 mM Tris-HCl and 150 mM NaCl; the eluting solution used could be for example, 250 mM imidazole, 50 mM Tris-HCl and 150 mM NaCl; the decontaminating solution used could be for example, aq.
(124) sodium hydroxide solution, and aq. 1-4 M or 50% isopropanol solution; and the regenerating solution used could be for example, 50 mM NiSO.sub.4. When the inducibly-expressed protein in the fermentation tank was a protein with His tag, the ligand on the magnetic particles could be for example NTA—Ni.
(125) It should be understood by those skilled in the art that the features of the embodiments disclosed in this application may be combined, rearranged, etc. to obtain other embodiments within the scope of the present invention, and various other changes, omissions, and additions could may also be made without departing from the spirit and scope of the present invention.