Radial compressor for a charging device of an internal combustion engine, charging device and lamellas for an iris diaphragm mechanism, and method for producing such lamella
11255252 · 2022-02-22
Assignee
Inventors
Cpc classification
F02B39/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/464
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2250/501
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/0253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/51
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B33/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A radial compressor has an iris diaphragm mechanism for a pressure-charging device of an internal combustion engine. The radial compressor has a bearing assembly, in which a rotor shaft is rotatably mounted, having a compressor impeller arranged in a compressor housing for conjoint rotation on the rotor shaft and having a fresh air supply channel for carrying a fresh air mass flow to the compressor impeller. The iris diaphragm mechanism is upstream of the compressor impeller, allowing variable adjustment of a flow cross section for the fresh air mass flow for admission to the compressor impeller, at least over a partial region. For this purpose, the iris diaphragm mechanism has multiple lamellae which each have a plate style lamella main body and a pin style actuating element as integral constituent parts of the respective lamella.
Claims
1. A method for producing a lamella comprising: providing a plate style lamella semi-finished part composed of sheet metal, which has a lamella main body with an outer edge and a bearing element for the rotatable mounting of the lamella, wherein a protuberance is formed which projects beyond the edge; and bending the projecting protuberance relative to the lamella main body such that the protuberance extends perpendicular to a main extent plane defined by the lamella main body, and thus an actuating element is formed as an integral constituent part of the lamella.
2. The method for producing a lamella as claimed in claim 1, wherein the protuberance projecting beyond the edge has a central piece with two oppositely situated limbs projecting from the central piece, and wherein the bending of the projecting protuberance relative to the lamella main body such that the protuberance extends perpendicular to a main extent plane defined by the lamella main body is followed by the bending of the projecting limb such that an actuating element in the form of a slotted cylinder is formed as an integral constituent part of the lamella.
3. A lamella for an iris diaphragm mechanism of a radial compressor, wherein the lamella has a plate style lamella main body, a bearing element for the rotatable mounting of the lamella, and a pin style actuating element for actuating the respective lamella, the main body and the actuating element are integral parts of the lamella, wherein the actuating element of the lamella is formed from a protuberance on the lamella main body to extend perpendicularly with respect to a main extent plane defined by the lamella main body, and wherein the lamella main body is formed from sheet metal, and the actuating element is manufactured by bending of the protuberance.
4. A radial compressor for a supercharging device of an internal combustion engine comprising: a rotor shaft rotatably mounted in a bearing assembly; a compressor impeller arranged in a compressor housing for conjoint rotation on the rotor shaft; an air supply channel for carrying an air mass flow to the compressor impeller; an iris diaphragm mechanism to at least partially close and open a diaphragm aperture allowing variable adjustment of a flow cross section for the air mass flow for admission to the compressor impeller, at least over a partial region of the cross section; and a plurality of lamellae respectively rotatable about a center of rotation and each having a lamella main body and an actuating element for actuating the respective lamella, wherein the main body and the actuating element are integral to the respective lamella, wherein the actuating element of at least one lamella is formed from a protuberance on the lamella main body to extend perpendicularly with respect to a main extent plane defined by the lamella main body, and wherein the lamella main body is formed from sheet metal, and the actuating element is manufactured by bending of the protuberance.
5. The radial compressor as claimed in claim 4, wherein the protuberance is formed to project beyond an outer edge of the lamella main body such that the actuating element is arranged at the outer edge of the lamella main body.
6. The radial compressor as claimed in claim 4, wherein the protuberance is formed to project beyond an outer edge of the lamella main body such that the actuating element is arranged outside the lamella main body and spaced apart from the outer edge of the lamella main body.
7. The radial compressor as claimed in claim 4, wherein the projecting protuberance body is formed such that the actuating element has a shape of a slotted cylinder which extends perpendicular to the main extent plane.
8. The radial compressor as claimed in claim 4, wherein the actuating element is formed from the lamella main body by deep drawing sheet metal.
9. The radial compressor as claimed in claim 4, further comprising a bearing element in an end region of the lamella situated opposite the actuating element, wherein the lamella is rotatably mounted to a bearing ring of the iris diaphragm mechanism with the bearing element.
10. The radial compressor as claimed in claim 9, wherein the bearing element is a bore mountable on a bearing pin fixed in the bearing ring.
11. The radial compressor as claimed in claim 9, wherein the bearing element is a pin element that extends perpendicular to a main extent plane defined by the lamella main body in an opposite direction in relation to the actuating element and mountable on a bore defined by the bearing ring.
12. The radial compressor as claimed in claim 4, wherein the iris diaphragm mechanism has a fixed bearing ring and an adjusting ring arranged concentrically thereto and rotatable about a common axis, wherein each lamella is mounted rotatably about its center on the bearing ring.
13. The radial compressor as claimed in claim 12, further comprising a groove defined by the adjusting ring and corresponding to each lamella, wherein the groove runs obliquely in relation to the radial direction of the adjusting ring such that the actuating element of the respective lamella is guided for actuation.
14. The radial compressor as claimed in claim 4, wherein the actuating element is a pin style actuating element.
15. The radial compressor as claimed in claim 4, wherein the radial compressor is located in a supercharging device which is one of: an exhaust-gas turbocharger, a supercharger operated by electric motor, and as a supercharger operated via a mechanical coupling to the internal combustion engine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure will become more fully understood from the detailed description and the accompanying drawings, wherein:
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DETAILED DESCRIPTION
(13) The exemplary embodiments will be described below with the aid of the appended figures. Identical elements or elements of identical action are denoted by the same reference designations throughout the figures.
(14)
(15) A so-called turbocharger rotor 10 of the exhaust-gas turbocharger 1a has a turbine impeller 12, a compressor impeller 13 and a rotor shaft 14 (also referred to simply as shaft). The turbocharger rotor 10 rotates about a rotor axis of rotation 15 of the rotor shaft 14 during operation. The rotor axis of rotation 15 and at the same time the turbocharger axis 2 (also referred to as longitudinal axis) are illustrated by the indicated centerline and identify the axial orientation of the exhaust-gas turbocharger. The turbocharger rotor 10 is supported with its rotor shaft 14 by means of two radial bearings 42 and one axial bearing disk 43. Both the radial bearings 42 and the axial bearing disk 43 are supplied with lubricant via oil supply channels 44 of an oil connection 45.
(16) In general, a conventional exhaust-gas turbocharger 1a, as illustrated in
(17) A further structural unit of the exhaust-gas turbocharger 1a is constituted by the turbocharger rotor 10, which has the rotor shaft 14, the turbine impeller 12, which is arranged in the turbine housing 21 and which has an impeller blade arrangement 121, and the compressor impeller 13, which is arranged in the compressor housing 31 and which has an impeller blade arrangement 131. The turbine impeller 12 and the compressor impeller 13 are arranged on the opposite ends of the common rotor shaft 14 and connected rotationally conjointly thereto. The rotor shaft 14 extends in the direction of the turbocharger axis 2 axially through the bearing housing 41 and is mounted in the axial and radial directions therein so as to be rotatable about its longitudinal axis, the rotor axis of rotation 15, wherein the rotor axis of rotation 15 lies on the turbocharger axis 2, that is to say coincides therewith.
(18) The compressor housing 31 has an air supply channel 36, which has an intake pipe connector piece 37 for connection to the air intake system (not illustrated) of the internal combustion engine and which runs in the direction of the turbocharger axis 2 toward the axial end of the compressor impeller 13. Via this air supply channel 36, the air mass flow LM is drawn in from the air intake system by the compressor impeller 13. The air supply channel 36 may also be part of an intake connector and thus not part of the compressor housing 31.
(19) Furthermore, the compressor housing 31 generally has a spiral channel 32 which is arranged in a ring around the turbocharger axis 2 and the compressor impeller 13 and which widens spirally away from the compressor impeller 13, and which is also referred to as a so-called fresh-air flute. The spiral channel 32 has a gap opening which runs at least over a part of the inner circumference and which has a defined gap width, the so-called diffuser 35, which, directed in a radial direction away from the outer circumference of the compressor impeller 13, runs into the spiral channel 32 and through which the air mass flow LM flows away from the compressor impeller 13 at elevated pressure into the spiral channel 32. The spiral channel 32 furthermore has a tangentially outwardly directed air discharge channel 33 with a manifold connector piece 34 for connection to an air manifold (not illustrated) of an internal combustion engine. Through the air discharge channel 33, the air mass flow LM is conducted at elevated pressure into the air manifold of the internal combustion engine.
(20)
(21) Furthermore, the radial compressor 30 has an air supply channel 36 which adjoins the compressor housing 31 and which forms the compressor inlet 36a and which serves for conducting an air mass flow LM onto the compressor impeller 13, and a spiral channel 32 which is arranged radially around the compressor impeller 13 in the compressor housing 31. Here, the spiral channel 32 serves to receive and discharge the compressed air mass flow LM flowing away from the compressor impeller 13 and exiting through the diffuser 35. Here, the iris diaphragm mechanism 50 is fixed in the air supply channel 36 of the compressor housing 31 and/or forms a partial region of the air supply channel 36 directly upstream of the compressor inlet 36a of the compressor housing 31.
(22) Upstream of the compressor impeller 13 in the air mass flow LM, the iris diaphragm mechanism 50 is, in addition to or as an alternative to an overrun air recirculation valve 39 (see
(23) The iris diaphragm mechanism 50 has a bearing ring 68 which is fixed in the air supply channel 36 concentrically with respect to the compressor inlet 36a, an adjusting ring 53 which is arranged concentrically with respect to the bearing ring and which is rotatable about a common center and which has an adjusting lever 53a, and multiple lamellae 52 which are mounted so as to be rotatable about a respective center of rotation in the bearing ring 68. The lamellae 52 have in each case one plate style lamella main body 56 and a pin style actuating element (not visible here), which is designed for actuating the respective lamella 52, as integral constituent parts of the respective lamella 52.
(24) The drive unit 70 is not shown in any more detail in
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(26) In this example, three lamellae 52 are mounted on the bearing ring 68 so as to be rotatable about a respective bearing element 67. For this purpose, the bearing ring 68 has an associated rotary bearing location 69 for each lamella 52 (see
(27) Each lamella 52 has an actuating element (not visible in
(28) As a bearing element 67, it is for example possible for a bore to be provided in the respective lamella 52, by means of which bore the respective lamella 52 is mounted on a bearing pin 69a, visible in
(29) The iris diaphragm mechanism 50 furthermore has an adjusting ring 53, which is arranged concentrically with respect to the bearing ring 68 and which can be rotated about the common center, the adjusting ring, in
(30) In the example in
(31) In this way, the lamellae 52 are moved in a synchronized manner by rotation of the adjusting ring 53. The adjusting ring 53 is mounted at its outer circumference, for example, on or in the housing of the iris diaphragm mechanism 50, or in a housing part formed for this purpose in the compressor housing 31 or the air supply channel 36.
(32) By actuation of the adjusting ring 53, that is to say by rotation about the center shared with the bearing ring 68, the actuating elements of the lamellae 52 are guided radially inward by the obliquely extending grooves 54 and, in this way, the lamellae 52 are pivoted about the respective bearing location 67 likewise radially inward, and thus constrict a diaphragm aperture 55 of the iris diaphragm mechanism 50. Here,
(33) Lamellae 52 of various exemplary embodiments will be described below with reference to
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(35) In a first step S1, the lamella semi-finished part 52′ is provided. The lamella semi-finished part 52′ is formed as a single piece, for example by virtue of the corresponding shape being punched out of a planar metal sheet.
(36) The lamella semi-finished part 52′ and the finished lamella 52 have a lamella main body 56. The lamella main body 56 is of plate style form and is delimited by an outer edge 57. The outer edge 57 represents an outer main contour of the lamella main body 56, which in this case is interrupted by two incisions 58. A projecting protuberance 59 is formed between the two incisions. The lamella main body 56 defines a lamella main surface 60 which—with the exception of the incisions 58—is formed by the outer edge 57 and an imaginary continuous connecting line 57′ of the outer edge 57 in the region of the projecting protuberance 59 (see the dashed line in
(37) In a subsequent second step S2, the projecting protuberance 59 is then bent relative to the lamella main body 56 such that the projecting protuberance 59 projects at least predominantly in a normal direction of the lamella main body 56, i.e. substantially perpendicularly from the latter. A final, pin style actuating element 61 is thus formed. The above-stated incisions 58 serve here as cutaway portions in the deformation region of the actuating element 61, which ensure that, during the bending of the projecting protuberance 59, the outer edge 57 of the lamella 52 remains free from deformation.
(38) As already mentioned, in the installed state of the iris diaphragm mechanism, the respective lamella 52 engages with its actuating element 61 into a groove, respectively provided for the purpose, in the adjusting ring 53, in order, when the adjusting ring 53 is correspondingly rotated, to pivot the respective lamella 52 about its center of rotation. Here, the center of rotation is formed by the respective associated rotary bearing location 69 in the bearing ring 68 or, for example, directly in the surrounding stationary housing of the iris diaphragm mechanism, on which the lamella 52 is rotatably mounted by means of a bearing element 67 formed on the lamella 52. The lamella 52 illustrated in
(39) As can be seen in particular in the plan view as per
(40) The lamella 52 makes it possible to realize the advantages and functions stated in the introduction. Owing to the positioning of the actuating element 61 at the edge of the lamella main body 56 and thus at the edge of the lamella 52, it is possible for the grooves 54 which are provided in the adjusting ring 53 and which serve for receiving the actuating element 61 to be kept closed in a radially inward direction, that is to say toward the center of the diaphragm aperture 55. This can be seen in detail in
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(42) Subsequently, in a second step S2 (see
(43) Then, in a further method step S3 (as illustrated by dashed lines in the method diagram in
(44) Analogously to the exemplary embodiment shown in
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(48) It is furthermore pointed out that, in a respective lamella 52, it is also possible to select a combination of actuating element 61, 61a, 61b and bearing element 67, 67a, 67b of the above embodiments which is not explicitly illustrated in the figures. For example, in a lamella 52, a deep-drawn bearing element 67b may be combined with an actuating element 61a in the form of a slotted cylinder.
(49) The foregoing preferred embodiments have been shown and described for the purposes of illustrating the structural and functional principles of the present invention, as well as illustrating the methods of employing the preferred embodiments and are subject to change without departing from such principles. Therefore, this invention includes all modifications encompassed within the scope of the following claims.