Key module for a keyboard, and keyboard
11257635 · 2022-02-22
Assignee
Inventors
Cpc classification
H01H13/7006
ELECTRICITY
H01H2221/058
ELECTRICITY
H01H13/83
ELECTRICITY
International classification
H01H13/83
ELECTRICITY
Abstract
What is presented is a key module for a keyboard. The key module includes a first wing element and a second wing element for guiding a movement of the key module upon actuation. Each wing element includes a bar, a first arm and a second arm. The arms extend away from the bar. A mounting portion is formed on the bar. A first bearing portion for bearing the wing element is formed on the first arm. A second bearing portion for bearing the wing element is formed on the second arm. The first wing element and the second wing element are mechanically coupleable to each other. The key module also includes at least one spring element for providing a reset force upon actuation of the key module. The at least one spring element is mountable to the mounting portion of the first wing element and the mounting portion of the second wing element. The key module further includes a support element for supporting the wing elements. A plurality of accommodating portions for accommodating the bearing portions of the wing elements are formed in the support element.
Claims
1. A Key module for a keyboard, wherein the key module comprises: a first wing element and a second wing element for guiding a movement of a top part of the key module upon actuation, wherein each wing element comprises a bar, a first arm and a second arm, wherein the first arm and the second arm each extend away from the bar, wherein a mounting portion is formed on the bar, wherein the first wing element and the second wing element each comprises a first bearing portion formed on the first arm and a second bearing portion formed on the second arm, wherein the first wing element and the second wing element are mechanically coupleable to each other; at least one spring element for providing a reset force upon actuation of the top part of the key module, wherein the at least one spring element is mountable to the mounting portion of the first wing element and the mounting portion of the second wing element, wherein the at least one spring element is formed as a tension spring; a support element for supporting the first wing element and the second wing element, wherein a plurality of accommodating portions for accommodating the first bearing portion and the second bearing portion of the first wing element and the second wing element are formed in the support element; and at least one cam for deforming the at least one spring element in an actuated state of the key module, wherein the at least one cam is formed on a switch unit.
2. The key module according to claim 1, wherein the first wing element and the second wing element each comprises coupling portions for mechanically coupling the first wing element and the second wing element to each other, wherein the first wing element and the second wing element each comprises a first coupling portion formed at an end of the first arm and a second coupling portion formed at an end of the second arm.
3. The Key module according to claim 2, wherein the first coupling portion and the second coupling portion of each of the first wing element and the second wing element are formed differently, wherein the first coupling portion of the first wing element is coupleable to the second coupling portion of the second wing element, and wherein the second coupling portion of the first wing element is coupleable to the first coupling portion of the second wing element.
4. The Key module according to claim 2, wherein the first coupling portion of each of the first wing element and the second wing element is formed as a link and the second coupling portion of each of the first wing element and the second wing element is formed as a protruding portion, or wherein the first coupling portion of each of the first wing element and the second wing element and the second coupling portion of each of the first wing element and the second wing element are formed as teeth.
5. The Key module according to claim 1, wherein the first wing element and the second wing element are formed to be identical to each other, and/or wherein each wing element is integrally formed, and/or wherein each wing element is formed of a metal material.
6. The Key module according to claim 1, wherein each wing element comprises at least one connecting portion for connecting the first wing element and the second wing element to the top part of the key module, wherein the top part comprises a keycap or is coupleable to a keycap.
7. The Key module according to claim 6, wherein the at least one connecting portion of each of the first wing element and the second wing element is formed as an elastically deformable beam or as an elastically deformable beam with an end portion bent into a base area region of the bar.
8. The Key module according to claim 1, wherein the support element comprises soldering surfaces or connector pins for attaching the support element to a circuit substrate of the keyboard, and/or wherein the support element is formed of a metal material.
9. The Key module according to claim 1, wherein the support element comprises at least one anchoring portion for anchoring a stabilizing bracket for stabilizing the top part of the key module with respect to torsional moments and bending moments.
10. The Key module according to claim 1, wherein the switch unit comprises a housing and a contact device at least partially arranged in the housing for establishing electric contact upon actuation of the top part of the key module, wherein the contact device comprises a fixed contact piece with a first contact and a contactor with a first spring clip carrying a second contact and at least one actuation portion, wherein the contactor is integrally formed.
11. The Key module according to claim 10, wherein the housing is formed of a transparent or opaque material at least in a subsection or as at least one lens at least in the subsection, and wherein the housing comprises a receiving bay for a light source.
12. The Key module according to claim 10, wherein the contact device comprises soldering surfaces or connector pins for attaching the switch unit to a circuit substrate of the keyboard, and wherein the contact device is formed to establish the electric contact while producing friction between the first contact and the second contact.
13. The Key module according to claim 10, wherein the housing comprises an actuation opening for exposing the at least one actuation portion of the contact device.
14. The Key module according to claim 10, with an auxiliary actuator for actuating the contact device, wherein the housing comprises at least one holding portion for holding the auxiliary actuator, wherein the auxiliary actuator comprises at least one attaching portion for movably attaching the auxiliary actuator to the at least one holding portion of the housing and at least one nose for deflecting the first spring clip.
15. The Key module according to claim 10, with an auxiliary actuator for actuating the contact device, wherein the auxiliary actuator comprises at least one fixing portion for fixing the auxiliary actuator to the first wing element or the second wing element.
16. The Keyboard, wherein the keyboard comprises: at least one key module according to claim 1; and a circuit substrate, wherein the at least one key module is arranged on the circuit substrate.
17. The Key module according to claim 1, wherein the switch unit comprises a housing and a contact device at least partially arranged in the housing for establishing electric contact upon actuation of the top part of the key module, wherein the contact device comprises a spring clip for producing an actuation sound.
18. The Key module according to claim 17, wherein the housing comprises a deflecting portion for deflecting the spring clip of the contact device upon the actuation of the top part of the key module, wherein the deflecting portion is formed to be inclined obliquely relative to the movement of the top part of the key module upon actuation.
19. The Key module according to claim 17, with an auxiliary actuator for actuating the contact device, wherein the housing comprises at least one holding portion for holding the auxiliary actuator, wherein the auxiliary actuator comprises at least one attaching portion for movably attaching the auxiliary actuator to the at least one holding portion of the housing and at least one nose for deflecting the spring clip of the contact device upon actuation of the top part of the key module.
20. The Key module according to claim 10, wherein at least one groove is formed in the housing for receiving at least one subsection of the at least one spring element in the actuated state of the key module.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will be explained in greater detail on the basis of the attached drawings, wherein:
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(35) In the subsequent description of preferred embodiments of the present invention, the same or similar reference numerals shall be used for similarly acting elements depicted in the various figures, wherein repeated description of these elements shall be omitted.
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(37) The keyboard 100 comprises a circuit substrate 110. The circuit substrate 110 is a conductor board, circuit board or the like, for example. According to the embodiment illustrated in
(38) Furthermore, according to the embodiment shown and described in
(39) The keycap 125 represents a part of a key which is visible and touchable for a user of the keyboard 100. Actuation of a key module 120 is effected by pressing onto the keycap 125. Each key module 120 is configured to react to an actuation force with a force-path characteristic of resistance or a reset force. Furthermore, each key module 120 is configured to establish an electrical connection in response to actuation with a predefined actuation path, thereby performing a switching operation.
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(41) The key module 120 comprises a first wing element 230 and a second wing element 230 for guiding a movement of the key module 120 upon actuation by a user. The two wing elements 230 are coupled to each other mechanically. In the illustration of
(42) Each wing element 230 comprises a bar, a first arm and a second arm. The arms extend away from the bar. In particular, the arms extend away from the bar at right angles. Also, the arms extend in parallel with respect to each other within a tolerance range, for example. Alternatively, the arms may also extend obliquely with respect to each other. According to the embodiment illustrated in
(43) According to the embodiment shown and described in
(44) Each wing element 230 also comprises at least one connecting portion 236 for connecting the wing element 230 to a top part for the key module 120. Here, the top part comprises the keycap 125. According to the embodiment illustrated in
(45) The key module 120 further comprises at least one spring element 240 for providing a reset force upon the actuation of the key module 120. According to the embodiment illustrated in
(46) The key module 120 also comprises a support element 250 for supporting the wing elements 230. The support element 250 is also formed to support the spring element 240 and, if applicable, the keycap 125 when they are attached to the wing elements 230. For example, the support element 250 is formed of a metal material. The support element 250 comprises a plurality of accommodating portions 252 for accommodating the bearing portions 234 of the wing elements 230. According to the embodiment shown and described in
(47) The group of components comprising the wing elements 230 and the spring element 240 may also be referred to as guiding mechanism. Thus, the support element 250 is formed to support at least the guiding mechanism.
(48) Moreover, the key module 120 comprises a switch unit 260. The switch unit 260 comprises a housing 270 and a contact device 280. The contact device 280 is at least partially arranged in the housing 270. In other words, the housing 270 is formed to accommodate at least a subsection of the contact device 280. According to the embodiment shown in
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(52) The soldering surfaces 554 of the support element 250 serve for attaching the support element 252 a circuit substrate of a keyboard. The soldering surfaces 582 of the contact device 280 of the switch unit serve for attaching the switch unit to the circuit substrate of the keyboard. Hence, the key module 120 can be fitted directly on the circuit substrate by soldering the soldering surfaces 554 and 582 onto the circuit substrate.
(53) The receiving bay 574 for receiving a light source (not shown) is formed in the housing 270 of the switch unit. The light source may be a light-emitting diode for surface mounting or SMD LED (SMD=surface-mounted device; LED=light-emitting diode), for example. Furthermore, according to an embodiment, the housing 270 is formed of a transparent or opaque material, in particular a plastics material, at least in a subsection.
(54) It can be seen in the illustration of
(55) According to another embodiment, in particular as an alternative to the soldering surfaces 554 and 582, the support element and the switch unit may be attachable to the circuit substrate of the keyboard by means of connector pins (not shown).
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(58) The coupling portions 731, 733 are formed to couple the wing elements 232 each other mechanically. Each wing element 230 comprises a first coupling portion 731 and a second coupling portion 733. The first coupling portion 731 is formed at an end of the first arm of each wing element 230, and the second coupling portion 733 is formed at an end of the second arm of each wing element 230. The first coupling portion 731 and the second coupling portion 733 of each wing element 230 are formed differently. All first coupling portions 731 are formed identically, and all second coupling portions 733 are formed identically. Thus, the first coupling portion 731 of the first wing element 230 is coupleable to the second coupling portion 733 of the second wing element 230, and the second coupling portion 733 of the first wing element 230 is coupleable to the first coupling portion 731 of the second wing element 230. According to the embodiment illustrated here, the first coupling portion 731 is formed as a link, and the second coupling portion 733 is formed as a protrusion or a plate. According to another embodiment, the first coupling portion and the second coupling portion may be formed as teeth.
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(66) The contact device 280 comprises a fixed contact piece 1482 and a contactor 1484. The fixed contact piece 1482 and the contactor 1484 are electrically isolated from each other. A first contact of the contact device 280 is arranged on the fixed contact piece 1482. A second contact of the contact device 280 is arranged on the contactor 1484.
(67) The contactor 1484 comprises a first spring clip 1486 carrying the second contact and only exemplarily two actuation portions 1488. The first spring clip 1486 is movable via the actuation portions 1488 until electric contact is established between the first contact and the second contact. The actuation portions 1488 may, for example, be actuated by a top part for the key module or of the key module upon actuation of the key module. The contactor 1484 is elastically deformable. Thus, the contactor 1484 also functions as an elastic means.
(68) According to an embodiment, the fixed contact piece 1482 and the contactor 1484 each comprise at least one soldering surface, as shown in
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(70) The first contact 1583 comprises a linear or elongated contact region with a first axis of extension, and the second contact 1585 comprises a linear or elongated contact region with a second axis of extension. The first axis of extension and the second axis of extension cross each other, wherein electric and mechanical contact can be established between the first contact 1583 and the second contact 1585 in a punctiform contact portion.
(71) According to the embodiment illustrated here, each axis of extension extends obliquely, in particular at an angle of 45 degrees, for example, with respect to a longitudinal axis or transversal axis of the fixed contact piece 1482 or the contactor 1484. According to the embodiment illustrated in
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(75) With reference to the
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(77) The top cam 1928 is formed as a subsection of the keycap 125. More specifically, the top cam 1928 is formed as a subsection of the keycap 125 protruding toward the spring element 240. The bottom cams 1978 are formed as subsections of the housing of the switch unit. The bottom cams 1978 are formed as subsections of the housing protruding toward the spring element 240. The bottom cams 1978 are arranged in the groove of the housing, for example. Thus, the spring element 240 is arranged between the top cam 1928 and the bottom cams 1978. The cams 1928 and 1978 are formed to deform, more specifically elastically deform, the spring element 240 in an actuated state of the key module 120.
(78) The spring element 240 is deformable by the cams 1928 and 1978 with increasing actuation path upon actuation of the key module 120. The cams 1928 and 1978 are formed and arranged to bend spring element 240. A spring force of the spring element 240 loses linearity upon deformation by the cams 1928 and 1978, wherein a reset force acting against an actuation force or a resistance acting against an actuation force increases due to the deformed spring element 240.
(79) According to an embodiment, additionally or alternatively, at least one cam may be formed on the support element 250.
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(83) Each of the spring elements 240 extends along a pair of coupled arms of the wing elements 230. The mounting portions of the wing elements 230 are obscured by wall portions of the support element 250 comprising the accommodating portions 252 in the illustration of
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(85) The illustration in
(86) According to the embodiment of the present invention illustrated in
(87) With reference to subsequent figures, the housing 270, the contact device 280 and the auxiliary actuator 2392 shall be explained in greater detail.
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(92) The attaching portions 2794 are formed to allow for movably attaching the auxiliary actuator 2392 to the at least one holding portion of the housing of the switch unit. The attaching portions 2794 are arcuate or hook-shaped and are formed to accommodate the at least one holding portion by latching or snapping.
(93) The noses 2796 are formed to deflect the first spring clip and/or the second spring clip of the contact device upon the actuation of the key module. According to another embodiment, wherein the contact device is formed differently, the auxiliary actuator 2392 may comprise only one nose 2796 and/or at least one differently formed nose 2796.
(94) The fixing portions 2798 are formed to fix the auxiliary actuator to 392 to the first wing element or to the second wing element. The fixing portions 2798 are formed as protrusions. According to another embodiment, the auxiliary actuator 2392 may comprise a different number of fixing portions 2798 and/or differently formed fixing portions 2798.
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(101) It can be seen that a first one of the noses 2796 of the auxiliary actuator 2392 is formed and arranged to actuate or deflect the first spring clip 1486, and thus to close the contacts 1583 and 1585. Furthermore, it can be seen that a second one of the noses 2796 of the auxiliary actuator 2392 is formed and arranged to actuate or deflect the second spring clip 2387 in order to produce an actuation sound. The deflecting portion 3373 of the housing 270 is formed to deflect the second spring clip 2387 of the contact device 280 when the key module 120 is being actuated. The deflecting portion 3373 is obliquely inclined with respect to a movement or axis of movement of the key module 120 during actuation thereof. A kink angle of the actuation portion of the second spring clip 2387 is greater than an angle of inclination of the deflecting portion 3373 relative to the axis of movement. Thus, a terminal edge of the second spring dip 2387 is spaced from the deflecting portion 3373. In this way, friction, scratching and the like between the deflecting portion 3373 and the actuation portion of the second spring dip 2387 can be minimized or prevented.
(102) During actuation of the key module 120, there is movement of the wing elements 230, which is transferred to the first spring clip 1486 and to the second spring clip 2387 via the auxiliary actuator 2392. In the course of such an excursion movement of the first spring dip 1486, the first contact 1583 and the second contact 1585 come into contact with each other. Furthermore, in the course of such an excursion movement of the second spring clip 2387, it is deflected laterally at its actuation portion by the deflecting portion 3373. Due to the slope or inclination of the deflecting portion 3373 relative to the movement, the lateral deflection of the second spring dip 2387 increases with increasing excursion, until the actuation portion of the second spring dip 2387 slips from the nose 2796 of the auxiliary actuator 2392 actuating the same, and there is a rebound of the second spring dip 2387 against the housing 270 or the auxiliary actuator 2392, which produces the actuation sound.
(103) Embodiments shall subsequently be summarized and described in other words with reference to the previously described figures.
(104) In particular, double wing mechanics, which fulfils the task of parallel guidance of the key and the task of resetting and of the specific force-path characteristic, form one basis of the key module 120. The wing elements 130 of the double wing mechanics are designed as stamped parts, for example. This allows for inexpensive manufacture of the parts from high-tensile steel and thus results in advantages regarding stiffness and wear. It is also conceivable to form the parts of plastics, for example. Moreover, the wing elements 230 are designed as same parts, and two wing elements 230 are used per key module 120. The double wing mechanics are designed for an optimum actuation path of about 1.5 millimeters or the like, for example.
(105) In order to reduce disadvantageous play, the wing elements 230 are not designed as a rotational hinge but by means of bearing notches, i.e. the accommodating portions 252, wherein a pivoting movement can be performed in a predefined angular range only. As the two wing elements 230 are tightened together by means of the at least one spring element 240 and are pressed into the accommodating portions 252, the two wing elements 230 move without play or with little play and with little noise. The wing elements 230 are connected to each other by the coupling portions 731 and 733 or also by means of links which decouple counter-rotations of both wing elements 230 occurring upon actuation of the key module 120. The accommodating portions 252, bearing portions 234, links or first coupling portion 731 and mounting portions 232 or spring mounts are arranged such that the key module 120 exhibits a decreasing force-path characteristic after an early maximum during actuation.
(106) This means that a reset force is highest in the rest position. In the end position or completely actuated state, the reset force approaches zero. The force-path characteristic can be adjusted arbitrarily, in particular by means of the spring element 240 and the switch unit 260 as well as optionally cams 1928 and/or 1978. The intermediate piece 2025 or the keycap 125 is latched on connecting portions 236 of the wing elements 230 formed as preloaded balance springs or leaf springs by means of two catches, and thus is floatingly suspended without play. During the actuation, the top part 125 or 125 and 2025 moves uniformly, i.e. parallel to the support element 250. As stiffness of the metal wing elements 230 is high and overall play in the guiding mechanism is minimized, the top part 125 four 125 and 2025 or top key part moves precisely and uniformly. The mechanic switch mechanism 260, which forms the classic, mechanic switch, is surrounded by the guiding mechanism.
(107) The switch mechanism comprises the housing 270 and the contact device 280 with two contact parts: the fixed contact piece 1482 and the elastic contactor 1484. Both contact parts are equipped with so-called crosspoint gold contacts, for example, which enhances durability and reliability of the switch unit 260. The housing 270 of the switch mechanism also has an optical function, wherein the housing 270 is configured to guide light from a light source and distribute it onto an inner surface of the keycap 125.
(108) At the beginning of the actuation, an actuation force at first surges because the guiding mechanism is preloaded by the at least one spring element 240 and the reset force is highest the rest position. This behavior of the key module 120 allows for realizing a very short pre-travel, wherein it can particularly be avoided that a key command is triggered erroneously by accidentally touching a key. If the switch unit was a rubber dome, the increase in force would be significantly more shallow and with a longer pre-travel. After a predefined pre-travel, an actuating element of the keycap 125 contacts the at least one actuation portion 1488 or an actuation tongue of the contactor 1484, and the contacts 1583 and 1585 or crosspoint contacts are closed after a defined path. From this contact on, the force-path characteristic of the key module 120 changes, because the force-path characteristic of the switch mechanism or switch unit 260 is included into the force-path characteristic of the guiding mechanism. From the contact on, the stiffness of the contactor 1484 changes so that the switching point can be perceived by experienced users, wherein the force-path characteristic exhibits a bend. Among other things, this may be advantageous for computer games, because further actuation of the key is not necessarily required, and actions speed and effectiveness in the game can be increased thereby. During further actuation or an overtravel path, the spring body of the at least one spring element 240 hits a bottom cam 1978 or supporting cam of the switch mechanism casing or housing 270. From this moment on, the spring body starts to bend and exhibits an increasing force characteristic, which makes the keystroke soft.
(109) The switch mechanism or switch unit 260 is latchable in a base or the support element 250. The support element 250 of the key module 120 is a stamped part, for example, so that the key module 120 can be realised as a single, SMD solderable part. This allows for flexibly placing the switch units 260 along with other SMD parts, such as LEDs, resistors, diodes etc., on the circuit substrate 110 in one fitting process by means of conventional SMD placement equipment. This reduces overall manufacturing costs, allows for flexible design of the key field of a keyboard 100, and saves investment in machinery, equipment and tools. In consequence of flat soldering pads or soldering surfaces 554 and 582, independence from a thickness of the circuit substrate 110 can be obtained, and the key modules 120 can be fitted on circuit films, for example. As an alternative, the key module 120 can be realized with conventional plug connections and soldered as usual with wave soldering machines.
(110) In the following, different variants for the top part 125 and/or 2025 shall be presented briefly. In a simplified variant, the top part may be realized in form of the keycap 125 as a single part. In this case, keycaps 125 may, for example, be varnished and then lettered according to arbitrary country variants either individually or as an entire key field by means of laser methods. Optionally, the top part may be provided as an intermediate piece 2025 which is designed as a standard part. The keycap 125 a then be realized as a simple shell and be snapped onto the intermediate piece 2025. Lettering may be done as previously described. As an alternative, key symbols may be produced by means of two-component technology, for example. Changing country variants is done by exchanging keycaps 125. The keycap 125 and/or the intermediate piece 2025 can be provided by the customer.
(111) The stabilizing bracket 2190 or key stabilizer can be provided inexpensively. A round wire bent into U shape can be used as the stabilizing bracket 2190. The middle part of the stabilizing bracket 2190 is snapped into the keycap 125 or into the intermediate piece 2025 and pivoted by means of hinges. The support element 250 is formed with two additional lugs in form of the anchoring portions 2156. Among other things, each anchoring portion 2156 comprises an angled region with one bore each for a leg of the stabilizing bracket 2190. For assembly, the legs of the stabilizing bracket 2190 fit into the holes. The anchoring portions 2156 may additionally be soldered to further soldering pads of the circuit substrate 110. This increases mechanical strength of the key module 120. By means of the stabilizing bracket 2190, multiple mechanics for elongated keys and protection against torsional moments and bending as well as for lateral stability can be provided. The anchoring portions 2156 may, for example, be stamped together with the support element 250.
(112) The key module 120 can be constructed according to a modular design principle. The at least one spring element 240 has a function of decoupling the top part 125 and/or 2020 and a function of allowing for free-of-play, uniform movement of the top part 125 and/or 2020. The wing elements 230 and the support element 250 being formed as metal parts offers the advantage that a metal construction is stiff and inexpensive. The force-path characteristic upon actuation exhibits a maximum after minimum actuation path and then an almost linearly decreasing course until after an angular point until contact between the at least one spring element 240 and the cam or cams 1928 and/or 1978.
(113) If an embodiment comprises an “and/or” connection between a first feature and a second feature, this may be read so as to mean that the embodiment comprises both the first feature and the second feature according to one variant of the embodiment and either the first feature or the second feature according to another variant of the embodiment.
REFERENCE NUMERALS
(114) 100 keyboard 110 circuit substrate 120 key module 125 keycap 230 wing element 232 mounting portion 234 bearing portion 236 connecting portion 238 end portion 240 spring element 250 support element 252 accommodating portion 260 switch unit 270 housing 272 groove 280 contact device 554 soldering surface 574 receiving bay 582 soldering surface 731 first coupling portion 733 second coupling portion 1335 bar 1337 first arm 1339 second arm 1376 subsection 1482 fixed contact piece 1484 contactor 1486 first spring clip 1488 actuation portion 1583 first contact 1585 second contact 1928 top cam 1978 bottom cam 2025 intermediate piece 2156 anchoring portion 2190 stabilizing bracket 2371 actuation opening 2375 holding portion 2387 second spring clip 2392 auxiliary actuator 2794 attaching portion 2796 nose 2798 fixing portion 3373 deflecting portion