Transport refrigeration system utilizing engine waste heat
09789744 · 2017-10-17
Assignee
Inventors
Cpc classification
F25B40/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/0403
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/3232
PERFORMING OPERATIONS; TRANSPORTING
F25B25/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/00014
PERFORMING OPERATIONS; TRANSPORTING
F25B27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/00378
PERFORMING OPERATIONS; TRANSPORTING
F25B47/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2327/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A30/274
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B40/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B40/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/00
PERFORMING OPERATIONS; TRANSPORTING
F25B27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B40/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A transport refrigeration system includes a transport refrigeration unit having a refrigerant circuit through which a refrigerant is circulated in heat exchange relationship with air drawn from a cargo box, a fuel-fired engine for powering the refrigeration unit and having an exhaust system through which exhaust gases generated by the engine are discharged and an engine coolant circuit, an engine exhaust gases to engine coolant heat exchanger, and an engine coolant circuit to refrigeration unit heat exchanger.
Claims
1. A transport refrigeration system for controlling a temperature associated with a mobile refrigerated cargo box comprising: a refrigeration unit having a refrigerant circuit through which a refrigerant is circulated in heat exchange relationship with air drawn from the mobile refrigerated cargo box; a fuel-fired engine for powering the refrigeration unit, the fuel-fired engine having an exhaust system through which exhaust gases generated by the fuel-fired engine are discharged; an engine coolant circuit; an engine exhaust gases to engine coolant heat exchanger; an engine coolant circuit to refrigeration unit heat exchanger; wherein the engine exhaust gases to engine coolant heat exchanger comprises a first heat exchanger having a first engine coolant pass interdisposed in the engine coolant circuit and a gas-side pass, the first engine coolant pass disposed in the gas-side pass for passing engine coolant in heat exchange relationship with a flow of engine exhaust gases passing through the gas-side pass, whereby the first engine coolant absorbs heat from the engine exhaust gases and the engine exhaust gases are cooled; an engine coolant radiator wherein engine coolant passes in heat exchange relationship with ambient air; an engine coolant distribution valve having an inlet port, a first outlet port and a second outlet port, the engine coolant distribution valve disposed in the engine coolant circuit with the inlet port receiving the engine coolant and with the first outlet port in flow communication with a second engine coolant pass of the radiator and the second outlet in flow communication with a third engine coolant pass of the engine coolant circuit to refrigeration unit heat exchanger; a controller for selectively positioning the engine coolant distribution valve in one of a first position wherein the inlet port is in flow communication with the first outlet port only and a second position wherein the inlet port is in flow communication with the second outlet port only; wherein the controller is configured to position the engine coolant distribution valve in the second position when the refrigeration unit is in a defrost mode for melting frost off an evaporator heat exchanger.
2. The transport refrigeration system as recited in claim 1 wherein the engine coolant circuit to refrigeration unit heat exchanger comprises a second heat exchanger having a second engine coolant pass interdisposed in the engine coolant circuit and an airside pass, the second engine coolant pass disposed in the airside pass for passing the engine coolant in heat exchange relationship with a flow of box air passing through the airside pass, whereby the flow of box air absorbs heat from the engine coolant and the engine coolant is cooled.
3. The transport refrigeration system as recited in claim 2 further comprising a refrigerant evaporator heat exchanger having a refrigerant pass interdisposed in the refrigerant circuit and the airside pass, the refrigerant pass disposed in the airside pass for passing refrigerant in heat exchange relationship with the flow of box air passing through the airside pass, the refrigerant evaporator heat exchanger disposed upstream with respect to box air flow of the second heat exchanger.
4. The transport refrigeration system as recited in claim 3 wherein the second heat exchanger and the refrigerant evaporator heat exchanger are disposed in the airside pass and the refrigerant pass is disposed in the airside pass upstream with respect to the second engine coolant pass.
5. The transport refrigeration system as recited in claim 1 wherein the controller is configured to position the engine coolant distribution valve in the second position when the refrigeration is in a heating mode for controlling the temperature associated with the mobile refrigerated cargo box.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a further understanding of the disclosure, reference will be made to the following detailed description which is to be read in connection with the accompanying drawings, wherein:
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE INVENTION
(6) There are depicted in
(7) TRU 14 may be operated to establish and regulate a desired product storage temperature within the refrigerated cargo box 12 wherein a perishable product is stored during transport and to maintain the product storage temperature within a specified temperature range. The refrigerated cargo box 12 may be the cargo box of a trailer, a truck, an intermodal container or other mobile refrigerated system wherein perishable cargo, such as, for example, produce, meat, poultry, fish, dairy products, cut flowers, and other fresh or frozen perishable products, is stowed for transport.
(8) TRU 14 includes a refrigerant compression device 24, a refrigerant heat rejection heat exchanger 26, a refrigerant heat absorption heat exchanger 28 and an expansion device 30 connected in refrigerant flow communication in a closed loop refrigerant circuit 15 and arranged in a conventional refrigeration cycle with the expansion device 30, which may for example be a thermostatic expansion valve, an electronic expansion valve or other expansion device, disposed in refrigerant circuit 15 upstream with respect to refrigerant flow of the refrigerant heat absorption heat exchanger 28. The refrigeration unit 14 also includes one or more fans associated with the refrigerant heat rejection heat exchanger 26 and one or more fans associated with the refrigerant heat absorption heat exchanger 28. TRU 14 may also include a receiver 36, a refrigerant to refrigerant heat exchanger 38 and a suction modulation valve 40 interdisposed in refrigerant circuit 15, for example, as depicted in
(9) The refrigerant heat rejection heat exchanger 26 includes a refrigerant pass 15A that may, for example, comprise one or more refrigerant conveying coiled tubes or one or more tube banks formed of a plurality of refrigerant conveying tubes extending between respective inlet and outlet manifolds. The associated fan(s) are operative to pass air, typically ambient air 300, across the tubes of the refrigerant heat rejection heat exchanger 26 to cool refrigerant vapor passing through the refrigerant pass 15A. The refrigerant heat rejection heat exchanger 26 may operate either as a refrigerant condenser, such as if TRU 14 is operating in a subcritical refrigerant cycle or as a refrigerant gas cooler, such as if TRU 14 is operating in a transcritical cycle. In the depicted embodiments, the refrigerant pass 15A of the refrigerant heat rejection heat exchanger 26 includes a condenser coil 32 and a subcooler coil 34 disposed in series refrigerant flow relationship.
(10) The refrigerant heat absorption heat exchanger 28 includes a refrigerant pass 15B that may, for example, also comprise one or more refrigerant conveying coiled tubes or one or more tube banks formed of a plurality of refrigerant conveying tubes extending between respective inlet and outlet manifolds. The associated fan(s) are operative to pass air 100 drawn from the cargo box 12 across the tubes of the refrigerant heat absorption heat exchanger 28 to heat and evaporate refrigerant liquid passing through the refrigerant pass 15B and cool the air. The air cooled in traversing the refrigerant heat rejection heat exchanger 28, which may also be referred to herein as an evaporator, is supplied back to the temperature controlled cargo box. It is to be understood that the term “air” when used herein with reference to the atmosphere within the cargo box 12 includes mixtures of air with other gases, such as for example, but not limited to, nitrogen or carbon dioxide, sometimes introduced into a refrigerated cargo box for transport of perishable produce.
(11) The refrigerant compression device 24 may comprise a single-stage or multiple-stage compressor such as, for example, a reciprocating compressor, as depicted in
(12) In the exemplary embodiments depicted in
(13) The engine exhaust to engine coolant heat exchanger 18 includes an engine coolant pass 17A interdisposed in the engine coolant circuit 17 and disposed in a gas-side pass through which the engine exhaust gases 200 flow. Engine coolant flows through the engine coolant pass 17A in heat exchange relationship with the engine exhaust gases 200 whereby the engine coolant absorbs heat from the engine exhaust gases and the engine exhaust gases are cooled.
(14) The engine coolant to ambient air heat exchanger 22 includes an engine coolant pass 17B interdisposed in the engine coolant circuit 17 and disposed in a flow of ambient air 300 generated by a radiator fan (not shown) operatively associated with the engine coolant to ambient air heat exchanger 22. Engine coolant flows through the engine coolant pass 17B in heat exchange relationship with the ambient air 300 whereby the engine coolant is cooled before the being passed through the internal engine cooling circuit.
(15) In the embodiment depicted in
(16) The transport refrigeration system 10 may also include an engine coolant distribution valve 44 disposed in the engine coolant circuit 17 with an inlet port 45 receiving engine coolant and with a first outlet port 47 in flow communication through a first downstream branch of the engine coolant circuit 17 with the engine coolant pass 17B of the engine coolant to ambient air heat exchanger 22 and a second outlet 49 in flow communication through a second downstream branch of the engine coolant circuit 17 with an engine coolant pass (17C in
(17) The transport refrigeration system 10 may also include a controller 70 for selectively positioning the engine coolant distribution valve 44 in either the first position or the second position. The controller 70 may be configured to position the engine coolant distribution valve 44 in the first position when TRU 14 is operating in a cooling mode for controlling a temperature associated with the mobile refrigerated cargo box 12. The controller 70 may be configured to position the engine coolant distribution valve 44 in the second position when TRU 14 is operating in a heating mode for controlling a temperature associated with the mobile refrigerated cargo box 12. Additionally, in the embodiment depicted in
(18) In operation of the transport refrigeration system 10, engine coolant having traversed the internal engine cooling circuit leaves the engine cooling system 42 and is circulated by the engine coolant pump (not shown) through the engine coolant circuit 17, first passing through the engine coolant pass 17A of the engine coolant exhaust heat exchanger 18 and thence passing to the inlet port 45 of the engine coolant distribution valve 44. If the engine coolant distribution valve 44 is positioned in its first position, the engine coolant passes from the inlet port 45 to the first outlet port 47 and into the first downstream branch of the engine coolant circuit 17 and thence through the engine coolant pass 17B of the engine coolant to ambient air heat exchanger (radiator) 22 and back to the engine cooling system 42. To prevent back flow of the engine coolant into the engine coolant to refrigerant unit heat exchanger 20-1, 20-2 when the engine coolant distribution valve 44 is positioned in its first position, a check valve 46 may be interdisposed in the second downstream branch of the engine coolant circuit 17 downstream of the engine coolant pass 17C, 17D of the engine coolant to refrigeration unit heat exchanger 20-1, 20-2 and upstream of the intersection with the first downstream branch of the engine coolant circuit 17.
(19) However, if the engine coolant distribution valve 44 is positioned in its second position, the engine coolant passes from the inlet port 45 to the second outlet port 49 and into the second downstream branch of the engine coolant circuit 17 and thence to and through the engine coolant pass 17C, 17D of the engine coolant to refrigerant unit heat exchanger 20 (20-1 in
(20) A method for operating the transport refrigeration system 10 operatively associated with the refrigerated cargo box 12 includes the steps of first passing the engine coolant in heat exchange relationship with the engine exhaust in the engine coolant to engine exhaust heat exchanger 18; and thereafter selectively either passing the engine coolant through the engine coolant to refrigeration unit heat exchanger 20 or bypassing the engine coolant to refrigeration unit heat exchanger 20. In an embodiment, the step of bypassing the engine coolant to refrigeration unit heat exchanger 20 comprises passing the engine coolant in heat exchange relationship with ambient air in the engine coolant radiator 22. In an embodiment, the method also includes the steps of: passing the engine coolant second in heat exchange relationship with a flow of air drawn from the cargo box in the engine coolant to refrigeration unit heat exchanger 20-1; and passing the engine coolant third in heat exchange relationship with ambient air in the engine coolant radiator 22. In another embodiment, the method also includes the steps of: passing the engine coolant second in heat exchange relationship with a flow of refrigerant passing through the engine coolant to refrigerant heat exchanger 20-2; and passing the engine coolant third in heat exchange relationship with ambient air in the engine coolant radiator 22.
(21) Referring now to
(22) Referring again to the embodiment depicted in
(23) In the embodiments depicted in
(24) The engine coolant flow diversion valve 50 may be selectively positioned in a first position wherein the first inlet port 51 is in flow communication with the first outlet port 53 only and may be selectively positioned in a second position wherein the first inlet port 51 is in flow communication with the second outlet port 55 only. The branch engine coolant circuit 19 taps back into the engine coolant circuit 17 upstream of the engine coolant pass 17B of the engine coolant to ambient air heat exchanger 22. When the engine coolant flow diversion valve 50 is positioned in the second position, engine coolant flows from the engine coolant circuit 17 through the inlet port 51, to and through the second outlet port 55 into the upstream leg of the branch engine coolant circuit 19, thence through the engine coolant pass 19A and then passes through the downstream leg of the branch engine coolant circuit 19 to return to the engine coolant circuit 17.
(25) When the engine coolant flow diversion valve 50 is positioned in the first position, engine coolant flows from the engine coolant circuit 17 through the inlet port 51, to and through the first outlet port 53 and into the engine coolant circuit 17 thereby bypassing the engine coolant circuit 19 and the engine coolant pass 19A disposed in operative association with the refrigerant heat rejection heat exchanger 26. In the embodiments depicted in
(26) In a further aspect of the disclosure, a method is provided for operating a transport refrigeration system 10 operatively associated with a refrigerated cargo box 12 of a mobile refrigerated system during cold ambient conditions. The refrigeration system 10 includes refrigeration unit 14 having a refrigerant circuit 15 through which a refrigerant is circulated and passed through a refrigerant heat rejection heat exchanger 26 in heat exchange relationship with ambient air 300, expanded and then passed through a refrigerant heat absorption heat exchanger 28 in heat exchange relationship with air drawn from the cargo box 12, and a fuel-fired engine 16 for powering the refrigeration unit, the engine 16 having an exhaust system through which exhaust gases generated by the engine are discharged, and an engine coolant circuit 17. The method includes the step of under cold ambient air conditions, passing a flow of engine coolant from the engine coolant circuit 17 through the branch engine coolant circuit 19 in heat exchange relationship with a flow of refrigerant passing through the refrigerant heat rejection heat exchanger 26. In an embodiment, the step of passing a flow of engine coolant from the engine coolant circuit 17 in heat exchange relationship with a flow of refrigerant passing through the refrigerant heat rejection heat exchanger 26 includes passing the flow of engine coolant through the engine coolant pass 19A of the branch engine coolant circuit 19 in heat exchange relationship with a flow of ambient air 300 and thereafter passing the flow of ambient air 300 in heat exchange relationship with the flow of refrigerant passing through the refrigerant pass 15A of refrigerant heat rejection heat exchanger 26.
(27) In a further aspect of the method disclosed herein, the engine coolant may be passed through the engine coolant pass 17A of the engine exhaust gases to engine coolant heat exchanger 18 in heat exchange relationship with the engine exhaust gases to heat the engine coolant during operation of the engine 16 during cold ambient conditions. Heating the engine coolant, to a temperature less than 250° F. (121° C.), with waste heat from the engine exhaust gases during cold ambient conditions serves to keep the engine operating warmer and more fuel efficiently under cold ambient conditions, and also reduces the temperature of the exhaust gases.
(28) In accord with an aspect of the system and method disclosed herein, waste heat from the engine 16, i.e. engine heat and exhaust heat, replaces electric resistance heat and hot refrigerant vapor as the source of heat when the transport refrigeration unit 14 is operating in a box air heating mode, thus reducing engine shaft load when heat is required by the transport refrigeration unit 14. As a result, overall engine efficiency is increased. Additionally, utilizing the engine waste heat as the heat source for the transport refrigeration unit 14 boosts the available heating capacity for operation in the heating mode. Further, absorbing heat from the engine exhaust gases reduces the temperature of the engine exhaust gases downstream of the engine exhaust to engine coolant heat exchanger. For example, the temperature of the engine exhaust gases may be reduced from conventional temperatures up to 1100° F. to 1200° F. (593° C. to 649° C.) to temperatures in the range of 600° F. (316° C.). The reduction in exhaust gas temperature enables the safe use of effective diesel particulate filters to remove particulates from the cooler exhaust gases.
(29) In the embodiment depicted in
(30) However, in the embodiment depicted in
(31) It is to be understood that the system and method disclosed for passing engine coolant through the engine coolant pass 19A in heat exchange relationship with the refrigerant heat rejection heat exchanger 26 may be incorporated into a transport refrigeration system alone, or in combination with the engine exhaust gases to engine coolant heat exchanger 18, or in combination with both the engine exhaust gases to engine coolant heat exchanger 18 and the engine coolant to refrigerant unit heat exchanger 20, as illustrated in
(32) The terminology used herein is for the purpose of description, not limitation. Specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as basis for teaching one skilled in the art to employ the present invention. Those skilled in the art will also recognize the equivalents that may be substituted for elements described with reference to the exemplary embodiments disclosed herein without departing from the scope of the present invention.
(33) While the present invention has been particularly shown and described with reference to the exemplary embodiments as illustrated in the drawing, it will be recognized by those skilled in the art that various modifications may be made without departing from the spirit and scope of the invention. Therefore, it is intended that the present disclosure not be limited to the particular embodiment(s) disclosed as, but that the disclosure will include all embodiments falling within the scope of the appended claims.