Device for covering a pipeline from a wellbore

Abstract

A device for covering a pipeline from a wellbore comprising a cover comprising at least one lower bearing surface suitable for being mounted on an end of a vertical annular pipeline of a wellbore. The device includes a distribution elbow comprising a lower end, intended to be connected to a pipe of the wellbore, that extends vertically downwards from the cover and an upper end extending horizontally. The cover and the distribution elbow form a monobloc assembly.

Claims

1. A device for covering a wellbore duct comprising: a cover having at least one lower bearing surface suitable for being fitted onto an end of a vertical annular duct of a wellbore; and a distribution elbow with a lower end connectable to a line pipe of the wellbore, the lower end extending vertically downwards from the cover and an upper end of the elbow, the elbow being rigidly connected to the cover and extending horizontally such that the cover and the elbow form a monobloc assembly; wherein the lower bearing surface of the cover has a plurality of stiffeners extending radially from the lower end of the distribution elbow.

2. The device according to claim 1, wherein the lower bearing surface is plane and horizontal.

3. The device according to claim 1, wherein the monobloc assembly is made of rigid plastic.

4. The device according to claim 1, wherein the cover has an upper plane horizontal surface.

5. The device according to claim 1, wherein the upper end of the distribution elbow extends as far as the periphery of the cover.

6. The device according to claim 1, wherein the cover has at least one auxiliary traversing orifice formed in a radial stiffener.

7. The device according to claim 1, wherein the cover has at least two lower bearing surfaces of different diameters.

8. The device according to claim 1, wherein the cover is annular.

9. The device according to claim 1, wherein the cover has a vent adapted to allow air to circulate through the cover.

10. The device according to claim 9, wherein the vent has a vertical pipe.

11. The device according to claim 1 assembled with a seal fitted to the lower bearing surface in such a way that the seal is in contact with the end of the vertical annular duct during use.

12. The device according to claim 11, wherein the seal has a cone-shaped lower surface adapted to be in contact with the end of the vertical annular duct.

13. The device according to claim 11, wherein an upper surface of the seal is adapted to cooperate by complementary shapes with the lower surface of the covering device.

Description

PRESENTATION OF THE DRAWINGS

(1) The invention will be better understood on reading the description that follows, given solely as an example, and with reference to the accompanying drawings in which:

(2) FIG. 1 is a schematic view of a covering device according to the prior art in its fitted position on a wellbore duct (already discussed);

(3) FIG. 2 is a perspective view from above of a covering device according to the prior art (already discussed);

(4) FIG. 3 is a perspective view of a covering device according to the invention;

(5) FIG. 4 is another perspective view from above of the covering device of FIG. 3;

(6) FIG. 5 is a perspective view from below of the covering device of FIG. 3;

(7) FIG. 6 is another perspective view from below of the covering device of FIG. 3;

(8) FIG. 7 is another sectional view of the covering device according to the invention in its fitted position on a wellbore duct;

(9) FIG. 8 is a perspective view from above of a second embodiment of the covering device with a vent;

(10) FIG. 9 is a sectional view of the covering device according to the invention in its fitted position on a wellbore duct with a seal;

(11) FIG. 10 is an enlarged perspective view of the seal of FIG. 9; and

(12) FIG. 11 is a perspective view from below of another embodiment of the covering device of the invention.

(13) It should be noted that the drawings explain the invention in a detailed manner in order to implement the invention, said drawings can of course be used to better define the invention where necessary.

DESCRIPTION OF ONE OR MORE EMBODIMENTS

(14) A wellbore duct covering device according to the invention is shown in FIG. 3 to 6.

(15) As shown in FIGS. 3 and 4, the covering device 5 has a cover 50 which, in this example, has an annular shape that comprises a plane horizontal upper face 50A which is circular and a vertical cylindrical surround 50B that extends downwards from the periphery of the upper face 50A, the cylindrical surround 50B being orthogonal to the plane upper face 50A. The cover 50 is adapted to be fitted horizontally to an end of a vertical annular duct 1 of a wellbore, as shown in FIG. 7.

(16) Consequently, the vertical direction is defined in relation to an axis Z running orthogonally to the plane horizontal upper face 50A of the cover 50, the axis Z being oriented vertically from the bottom upwards in FIG. 3 to 7.

(17) Still with reference to FIGS. 3 and 4, the covering device 5 has a distribution elbow 6 which comprises a lower end 61, extending vertically downwards from the cover 50, and an upper end 63 extending horizontally from the cover 50. The lower end 61 of the distribution elbow 6 is intended to connect to a line pipe 3 of the wellbore so as to convey the water coming from the line pipe 3 to the upper end 63 of the distribution elbow 6. In other words, the distribution pipe 6 puts the lower surface of the cover 50 in communication with its upper surface, changing by 90° the direction of circulation of the guided flow of water in the distribution elbow 6.

(18) According to the Invention, the distribution elbow 6 is integrated into the cover 50 and forms with it a monobloc assembly, preferably made of ABS-type rigid plastic. A monobloc device 5 of this kind is advantageously obtained by a method of moulding plastic which reduces the cost price and also the weight thereof in comparison with a metal device according to the prior art. Moreover, the integration of the distribution elbow 6 advantageously allows the risk of leaks to be reduced given that the connection between the cover 50 and the distribution elbow 6 is perfectly sealed, the parts being integral from their manufacture. In addition, it is no longer necessary to make a peripheral working cavity 7 of significant dimensions around the duct 1 so that the well-digger can manipulate and move the distribution elbow 6, said distribution elbow being directly integrated into the cover 50.

(19) In this example, still with reference to FIGS. 3 and 4, the distribution elbow 6 has a curved portion 62 situated on the upper surface of the cover 50 that connects the vertical lower end 61 to the horizontal upper end 63 so as to form an L. The distribution elbow 6 has, internally, a cavity with a circular cross section in which the flow of water from the line pipe 3 can circulate.

(20) In order to allow the distribution elbow 6 to be connected to a line pipe 3 or to a connector (not shown), the lower end 61 has an internal thread 61T. Similarly, the upper end 63 of the distribution elbow 6 has an internal thread 63T to allow connection to a distribution valve (not shown).

(21) As shown in FIG. 5, the lower end 61 of the distribution elbow 6 extends from the centre of the cover along the vertical axis Z. The upper end 63 of the distribution elbow 6 is rigidly connected to the plane horizontal surface 50A of the cover 50 as shown in FIG. 4. In other words, there is no space between the upper end 63 of the distribution elbow 6 and the plane horizontal surface 50A of the cover 50. In this example, the upper end 63 of the distribution elbow 6 has lateral walls 63P that are orthogonal to the cover 50 so as to reinforce the connection between the distribution elbow 6 and the cover 50 while facilitating the manufacture of the device 5 by moulding.

(22) The upper end 63 of the distribution elbow 6 extends to the periphery of the cover 50, in other words, at right-angles to the surround 50B of the cover, in order to facilitate its connection to a valve while avoiding the formation of a projecting portion which would increase the space occupied by the device 5.

(23) According to the invention, the covering device 5 has two auxiliary orifices 54, 55 which traverse the upper face 50A of the cover 50 and which respectively allow an electrical power supply cable 13 and a suspension cable 12 to pass through, as will be shown later with reference to FIG. 7. Preferably, the auxiliary orifices 54, 55 are threaded so as to allow a sealed screw-fitting of a cable gland 8 having a hollow cylindrical body with a threaded fixing end and a free locking end adapted to fix the position of a cable 12, 13 traversing its cylindrical body. Thus, once screwed into an auxiliary orifice 54, 55, each cable gland 8 fixes the cables 12, 13 to the covering device 5, in a rigidly connected and sealed manner, preventing said cables from sliding within the auxiliary orifices 54, 55. Advantageously, the well-digger can move the device 5 with the cables 12, 13 with one hand, allowing them to use their other hand, for example, to fix the line pipe 3 to the covering device 5, which accelerates the installation of the wellbore.

(24) The lower surface of the covering device 5 will now be presented in detail, with reference to FIGS. 5 and 6.

(25) In this example, the cover 50 comprises a plurality of plane lower bearing surfaces P1, P2, P3 that are intended to come into contact with the end of a wellbore duct 1. The bearing surfaces P1, P2, P3 take the form, in this example, of horizontal annular rings of different diameters. The bearing surfaces P1, P2, P3 are concentric and centred on the axis Z along which the lower end 61 of the distribution elbow 6 extends.

(26) In this example, bearing surfaces P1, P2, P3 have diameters of approximately 145 mm, 135 mm and 125 mm respectively. In this example, each bearing surface P1, P2, P3 has a radial dimension of approximately 5 mm. Thus, ducts of intermediate diameters can be covered in a stable manner by the device according to the invention. The bearing height H, that is, the vertical distance defined along the vertical axis Z that separates a bearing surface P from the plane face 50A of the cover 50, is different for each bearing surface P1, P2, P3. Thus, the bearing height Hi of the bearing surface P1 is less than that of the bearing surface P2 which is itself less than that of the bearing surface P3, as shown in FIG. 7. In other words, the bearing surfaces P1, P2, P3 are a series of steps.

(27) The cover 50 has a vertical stop wall V1, V2, V3 associated with each lower bearing surface P1, P2, P3 to restrict a movement of the cover 50 in a horizontal plane relative to the duct 1 when the cover 50 is bearing against a lower bearing surface P1, P2, P3. As shown in FIG. 7, each lower bearing surface P1, P2, P3 is delimited radially and internally by a vertical stop wall V1, V2, V3 which provides stability in the event of an impact or vibrations.

(28) Advantageously, the lower bearing surface P1 is radially delimited externally by the surround 50B and internally by the vertical stop wall V1. Thus, if the duct 1 has a diameter of approximately 145 mm, said duct is in contact with the bearing surface P1 and is blocked laterally by the vertical wall V1 and by the surround 50B. Thus, any horizontal movement of the covering device 5 is prevented, which improves stability during use thereof.

(29) Likewise, if the duct 1 has a diameter of approximately 135 mm, said duct is in contact with the bearing surface P2 and is blocked laterally by the vertical wall V2 situated between the bearing surfaces P2 and P3. Moreover, if the duct 1 has a diameter of approximately 125 mm, said duct is in contact with the bearing surface P3 and is blocked laterally by the vertical wall V3.

(30) With reference to FIG. 5 to 7, the lower surface of the cover 50 has a base 9 between the lower end 61 of the distribution elbow 6 and the annular bearing surface P3. The base 9 is annular and is traversed by the auxiliary orifices 54, 55 as shown above. In this example, as shown in FIG. 7, the bearing height of the base 9 is greater than that of the bearing surface P3 so as to form a step.

(31) With reference to FIG. 5, the external surface 61C of the lower end 61 is notched so as to allow optimal tightening of the line pipe 3 in the internal thread 61T of the lower end 61, for example, by means of an adjustable spanner or manually. The presence of notches improves the grip when the line pipe 3 is tightened and allows a strong, sealed connection to be formed.

(32) The greater the bearing height H, the more material the covering device 5 has and the greater its weight. Therefore, in order to make the covering device 5 lighter and reduce its cost of manufacture, the bearing surface P3 and the base 9 are partially hollowed out so as to create radial stiffeners 56, 57, 58 on the lower surface of the covering device 5 as shown in FIG. 6. Such stiffeners 56, 57, 58 allow the device 5 to be made lighter while giving it a high degree of stiffness. Preferably, the stiffeners 56, 57, 58 are distributed angularly in order to give a uniform stiffness.

(33) With reference to FIG. 6, the bearing surface P3 has eight stiffeners 56 distributed angularly, each stiffener 56 having the same bearing height H3 as the bearing surface P3. Thus, if the duct 1 has a diameter of 125 mm, said duct makes contact with the surface of the stiffeners 56.

(34) With reference to FIG. 6, the base 9 has two single stiffeners 57 and two thickened stiffeners 58 in which the auxiliary orifices 54, 55 respectively extend. A thickened stiffener 58 allows the forces applied to the auxiliary orifices 54, 55 to be borne structurally, for example by the suspension cable 12 and the electrical power supply cable 13.

(35) According to another embodiment of the invention, with reference to FIG. 11, the bearing surfaces P1, P2, P3 are discontinuous. In this example, the bearing stiffeners 56′ are formed on the lower surface of the cover between the base 9 and the surround 50B. The bearing stiffeners 56′ extend radially and each is shaped like a set of steps, as shown in FIG. 11, so as to define the bearing surfaces P1, P2, P3. This embodiment is particularly advantageous because it restricts the weight of the device while facilitating its manufacture. In addition, a discontinuous bearing surface improves stability, given that the cover is in contact only with a few points of the tubular duct. A discontinuous annular bearing surface is formed from a plurality of separate elementary bearing surfaces that together form an overall surface with an annular shape.

(36) An embodiment of the invention will now be described with reference to FIG. 7. The covering device 5 is fitted at the upper end of a wellbore duct 1 which is preferably made of PVC. In this example, a distribution pump (not shown) is situated at the bottom of the well and is connected to a line pipe 3. The distribution pump 2 is connected to both a suspension cable 12 and to a power supply cable 13.

(37) To put the covering device 5 in place, the well-digger inserts the suspension cable 12 from bottom to top in the auxiliary orifice 54 and locks it in position with the cable gland 8 fitted in said orifice 54. They repeat the operation with the power supply cable 13 so that the covering device 5 is rigidly connected to the cables 12, 13. The electrical power supply cable 13 is connected at the upper part to a source of electrical energy, for example an electrical socket.

(38) Using one hand, the well-digger can hold the covering device 5 with the cables 12, 13. Advantageously, they can fix the line pipe 3 with their other hand without risking the cables 12, 13 falling to the bottom of the wellbore. In addition, as the cables 12, 13 are guided in thickened stiffeners 58, the covering device 5 has sufficient rigidity to bear the weight of the pump. Finally, as the upper surface 50A of the cover 50 is plane, each cable 12, 13 extends longitudinally in its auxiliary orifice 54, 55 without risk of pinching.

(39) In this example, the duct 1 has a diameter of 135 mm. Thus, the device 5 rests on the upper end of the duct 1 in accordance with the bearing surface P2 of the covering device 5 as shown in FIG. 7. The vertical stop wall V2 situated between the bearing surfaces P2 and P3 advantageously prevents any horizontal movement of the covering device 5.

(40) The upper end of the line pipe 3 cooperates with the internal thread 61T of the lower end 61 of the distribution elbow 6 by screwing so as to produce a sealed connection for conveying the flow of water from the line pipe 3 towards the upper end 63 of the distribution elbow with a view to its distribution.

(41) The placing of a covering device 5 according to the invention accelerates the production of a well which is very advantageous. In addition, because of its compactness and the integration of the distribution elbow 6 into the cover 50, the dimensions of the peripheral working area can be reduced, which provides an improvement. Furthermore, a covering device 5 made of plastic has a longer lifespan because of its resistance to corrosion and to electrolysis phenomena.

(42) A second embodiment of the invention is described with reference to FIG. 8. Elements whose structure or function is identical, equivalent or similar to those of the elements in FIG. 4 are referenced using the same references, to simplify the description. Moreover, the whole of the description of the embodiment of FIG. 4 is not repeated, as this description applies to the elements of FIG. 8 where there are no incompatibilities. Only the noteworthy structural and functional differences are described.

(43) With reference to FIG. 8, the covering device 5 has three auxiliary orifices 54, 55, 55′ which traverse the upper face 50A of the cover 50 and which respectively allow the passage through of an electrical power supply cable 13, the passage through of a suspension cable 12 and the fixing of a vent 8′. Preferably, the auxiliary orifices 54, 55, 55′ are threaded internally so as to allow sealed screw-fitting of a cable gland 8 or a vent 8′. In this example, the vent 8′ takes the form of a tubular pipe extending vertically and adapted to allow a flow of air to circulate between the interior and the exterior of the wellbore. The vent 8′ has at its lower end a thread such that it corresponds with the internal thread of the auxiliary orifices 54, 55, 55′ that traverse the upper face 50A of the cover 50.

(44) The vent 8′ takes the form of a single pipe (or a straw) that is fixed in a cable gland 8 fitted in one of the auxiliary orifices 54, 55, 55′ that traverses the upper face 50A of the cover 50. In other words, the vent 8′ does not have fixing means and is removable. The auxiliary orifice 55′ has a stop to block the vertical translation of the vent 8′, the cable gland 8 locking and sealing the assembly. A removable vent 8′ makes it possible to adapt to the conditions of use of the wellbore. The vent 8′ can take the form of a flexible or rigid pipe depending on the conditions of use of the wellbore.

(45) The vent 8′ is an accessory of the covering device 5 which can be fixed rapidly to the cover 50 to prevent a reduction in pressure in the bore. This is because if the covering device 5 was perfectly sealed, a reduction in the level of water in the wellbore could create a reduction in pressure in the wellbore and put stress on the duct 1 which would affect the bore assembly and restrict its lifespan. The addition of a vent 8′ makes it possible to guard against this risk. In addition, in the event of flooding, the access orifice 81 of the vent 8′ is situated above the level of the cover 50 which prevents rainwater from entering the wellbore directly. Preferably, the access orifice 81 of the vent 8′ leads into a healthy environment which is unlikely to be polluted.

(46) The vent 8′ can advantageously be removed from the cover 50 in order to adapt to the largest number of situations. The vertical length of the vent 8′ can be adapted according to the type of bore terrain. As an example, marshy terrain requires a vent 8′ of a significant length in order to prevent any liquid from being introduced into the wellbore in the event of heavy flooding.

(47) The invention also covers the association of a covering device 5 as presented above with a seal 90 as shown in FIGS. 9 and 10.

(48) A seal 90 is an accessory of the covering device 5 that is fixed to the lower part of the cover 50 in order to cooperate with the upper edges of the duct 1 during the fitting of the device 5 as shown in FIG. 9.

(49) With reference now to FIG. 10, the seal 90 takes the form of an annular ring that has an upper face 90A adapted to be fitted against the lower face of the cover 50 and a lower face 90B adapted to be in contact with the edge of the duct 1.

(50) With reference to FIG. 10, the upper face 90A has a plurality of curvilinear mounting tongues 91, extending vertically, which are adapted to enter the space created between two consecutive stiffeners 56 of the cover 50. In other words, each mounting tongue 91 extends between the vertical stop walls V2, V3 in order to be fixed to the cover 50. Preferably, the seal 90 is force-fitted to the covering device 5 in order to be joined to it. In this example, the upper surface 90A of the seal 90 is adapted to cooperate by complementarity of shapes with the lower surface of the covering device 5. Advantageously, the upper surface 90A of the seal 90 has an adhesive portion so as to improve the connection with the cover 50.

(51) The seal 90 consists of a deformable material, preferably a medium- or high-density waterproof plastic foam. Advantageously, the foam of the seal 90 retracts once it is fitted to the duct 1 because of the weight of the covering device 5 and of the items of equipment to which said device is connected.

(52) As shown in FIG. 9, the upper face 90A of the seal 90 has a stepped cross section so as to cooperate with the bearing surfaces P1, P2 of the lower surface of the covering device 5.

(53) With reference to FIGS. 9 and 10, the lower face 90B of the seal 90 has a conical annular surface 92 which is advantageous for its fitting in the duct 1. This is because a conical surface 92 makes it possible to compensate for all the defects in the cutting of the duct 1 so that there can be a sealed fitting in the manner of a plug. As an example, if the cutting of the duct 1 is not performed in a plane transverse to the axis Z of the duct 1, the edge of the duct has an irregular shape and not a circular shape. The conical surface 92 of the seal 90 advantageously allows it to remain in contact with the irregular edge of the duct 1 which ensures a sealed fitting. Advantageously, the foam of the seal 90 also helps to reduce the irregularities of the cutting of the duct 1 so that the cover 50 can be fitted horizontally.

(54) When the foam of the seal 90 retracts, it allows the outline formed by the stepped bearing surfaces P1, P2, P3 of the cover 50 to appear so that the covering device can adapt to any diameter of duct 1. In other words, the density of the foam is chosen so as to achieve a compromise between a significant deformation that allows the formation of bearing surfaces P1, P2, P3 in steps and a limited deformation that provides a seal by toning down the Irregularities of the cutting.

(55) As an example, for a covering device whose weight is approximately 80 to 100 kg with its items of equipment (pump, etc.), a seal 90 whose volume density is included in the range between 65 kg/cm.sup.3 and 195 kg/cm.sup.3, such as approximately 130 kg/cm.sup.3, and whose Shore hardness value is included in the range between 25 and 55, such as approximately 35, provides a good compromise.

(56) In other words, the combination of a seal 90 made of foam and having a conical surface makes it possible to seal the connection between the covering device 5 and the duct 1 and to do so regardless of the quality of the cutting of the duct 1. Furthermore, a horizontal fitting of the cover 50 is obtained for any duct 1, regardless of its diameter.