Gravel packing apparatus having a rotatable slurry delivery subassembly
09790771 ยท 2017-10-17
Assignee
Inventors
Cpc classification
E21B43/086
FIXED CONSTRUCTIONS
International classification
Abstract
A gravel packing assembly has first and second joints each including a sand control screen assembly having a filter medium positioned exteriorly of a base pipe and a slurry delivery subassembly rotatably mounted exteriorly on the sand control screen assembly. The slurry delivery subassembly includes at least one transport tube extending longitudinally along at least a portion of the sand control screen assembly. At least one jumper tube is coupled to and extends between the at least one transport tube of the first joint and the at least one transport tube of the second joint. The at least one transport tube of the first joint is axially aligned with the at least one transport tube of the second joint by rotating the slurry delivery subassembly of the first joint relative to the sand control screen of the first joint after the two joints are coupled together.
Claims
1. A gravel packing apparatus comprising: a sand control screen assembly having a filter medium positioned exteriorly of a base pipe, the sand control screen assembly operable to prevent the flow of particulate material of a predetermined size therethrough but allow the flow of production fluids therethrough, the base pipe including at least one circumferentially extending threaded connector; a slurry delivery subassembly including at least one threaded ring assembly threadably coupled to the at least one circumferentially extending threaded connector to rotatably mount the slurry delivery subassembly exteriorly on the sand control screen assembly, the slurry delivery subassembly including at least one transport tube extending longitudinally along at least a portion of the sand control screen assembly; and at least one locking ring threadably coupled to the at least one circumferentially extending threaded connector, the at least one locking ring being actuable relative to the at least one threaded ring assembly between a first position in which rotation of the slurry delivery subassembly relative to the base pipe is permitted and a second position in which rotation of the slurry delivery subassembly relative to the base pipe is prevented.
2. The apparatus as recited in claim 1 further comprising an outer shroud positioned around the slurry delivery subassembly and the sand control screen assembly.
3. The apparatus as recited in claim 1 wherein the slurry delivery subassembly further comprises at least one packing tube in fluid communication with the at least one transport tube, the at least one packing tube having nozzles.
4. The apparatus as recited in claim 1 wherein the slurry delivery subassembly further comprises at least two packing tubes in fluid communication with the at least one transport tube, the at least two packing tubes having nozzles.
5. The apparatus as recited in claim 1 wherein the slurry delivery subassembly further comprises at least two transport tubes.
6. A gravel packing apparatus comprising: a sand control screen assembly having a filter medium positioned exteriorly of a base pipe, the sand control screen assembly operable to prevent the flow of particulate material of a predetermined size therethrough but allow the flow of production fluids therethrough, the base pipe including first and second circumferentially extending threaded connectors; a slurry delivery subassembly having first and second threaded ring assemblies, the first threaded ring assembly being threadably coupled to the first circumferentially extending threaded connector and the second threaded ring assembly being threadably coupled to the second circumferentially extending threaded connector to rotatably mount the slurry delivery subassembly exteriorly on the sand control screen assembly, the slurry delivery subassembly including at least one transport tube extending longitudinally along at least a portion of the sand control screen assembly; and first and second locking rings threadably coupled to the first and second circumferentially extending threaded connectors, respectively, the first locking ring being actuable between first and second positions relative to the first threaded ring assembly, and the second locking ring being actuable between first and second positions relative to the second threaded ring assembly, wherein, when the first locking ring is in the first position relative to the first threaded ring assembly and the second locking ring is in the first position relative to the second threaded ring assembly, rotation of the slurry delivery subassembly relative to the base pipe is permitted, and wherein, when the first locking ring is in the second position relative to the first threaded ring assembly and the second locking ring is in the second position relative to the second threaded ring assembly, rotation of the slurry delivery subassembly relative to the base pipe is prevented.
7. The apparatus as recited in claim 6 further comprising an outer shroud positioned around the slurry delivery subassembly and the sand control screen assembly.
8. The apparatus as recited in claim 6 wherein the slurry delivery subassembly further comprises at least one packing tube in fluid communication with the at least one transport tube, the at least one packing tube having nozzles.
9. The apparatus as recited in claim 6 wherein the slurry delivery subassembly further comprises at least two packing tubes in fluid communication with the at least one transport tube, the at least two packing tubes having nozzles.
10. The apparatus as recited in claim 6 wherein the slurry delivery subassembly further comprises at least two transport tubes.
11. A gravel packing apparatus comprising: first and second joints each including a sand control screen assembly having a filter medium positioned exteriorly of a base pipe including a circumferentially extending threaded connector, a slurry delivery subassembly including a threaded ring assembly threadably coupled to the circumferentially extending threaded connector to rotatably mount the slurry delivery subassembly exteriorly on the sand control screen assembly, the slurry delivery subassembly including at least one transport tube extending longitudinally along at least a portion of the sand control screen assembly, and a locking ring circumferentially extending threaded connector, the locking ring operable to prevent being actuable relative to the threaded ring assembly between a first position in which rotation of the slurry delivery subassembly relative to the base pipe is permitted and a second position in which rotation of the slurry delivery subassembly relative to the base pipe is prevented; and at least one jumper tube coupled to and extending between the at least one transport tube of the first joint and the at least one transport tube of the second joint, wherein the base pipe of the first joint is coupled to the base pipe of the second joint, and wherein, to permit the coupling of the at least one jumper tube between the at least one transport tube of the first joint and the at least one transport tube of the second joint, the at least one transport tube of the first joint is adapted to be axially aligned with the at least one transport tube of the second joint by rotating the slurry delivery subassembly of the first joint relative to the base pipe of the first joint after the base pipe of the first joint has been coupled to the base pipe of the second joint.
12. The apparatus as recited in claim 11 wherein each joint further comprises an outer shroud positioned around the slurry delivery subassembly and the sand control screen assembly.
13. The apparatus as recited in claim 11 wherein the slurry delivery subassembly of each joint further comprises at least one packing tube in fluid communication with the at least one transport tube, the at least one packing tube having nozzles.
14. The apparatus as recited in claim 11 wherein the slurry delivery subassembly of each joint further comprises at least two packing tubes in fluid communication with the at least one transport tube, the at least two packing tubes having nozzles.
15. The apparatus as recited in claim 11 wherein the slurry delivery subassembly of each joint further comprises at least two transport tubes and wherein one jumper tube is coupled to and extends between respective transport tubes of the first joint and the second joint.
16. A gravel packing apparatus comprising: first and second joints each including a sand control screen assembly having a filter medium positioned exteriorly of a base pipe including first and second circumferentially extending threaded connectors, a slurry delivery subassembly having first and second threaded ring assemblies, the first threaded ring assembly being threadably coupled to the first circumferentially extending threaded connector and the second threaded ring assembly being threadably coupled to the second circumferentially extending threaded connector to rotatably mount the slurry delivery subassembly exteriorly on the sand control screen assembly, the slurry delivery subassembly including at least one transport tube extending longitudinally along at least a portion of the sand control screen assembly, and first and second locking rings threadably coupled to the first and second circumferentially extending threaded connectors, respectively, the first locking ring being actuable between first and second positions relative to the first threaded ring assembly, and the second locking ring being actuable between first and second positions relative to the second threaded ring assembly, wherein, when the first locking ring is in the first position relative to the first threaded ring assembly and the second locking ring is in the first position relative to the second threaded ring assembly, rotation of the slurry delivery subassembly relative to the base pipe is permitted, and, wherein, when the first locking ring is in the second position relative to the first threaded ring assembly and the second locking ring is in the second position relative to the second threaded ring assembly, rotation of the slurry delivery subassembly relative to the base pipe is prevented; and at least one jumper tube coupled to and extending between the at least one transport tube of the first joint and the at least one transport tube of the second joint, wherein the base pipe of the first joint is coupled to the base pipe of the second joint, and wherein, to permit the coupling of the at least one jumper tube between the at least one transport tube of the first joint and the at least one transport tube of the second joint, the at least one transport tube of the first joint is adapted to be axially aligned with the at least one transport tube of the second joint by rotating the slurry delivery subassembly of the first joint relative to the base pipe of the first joint after the base pipe of the first joint has been coupled to the base pipe of the second joint.
17. The apparatus as recited in claim 16 wherein each joint further comprises an outer shroud positioned around the slurry delivery subassembly and the sand control screen assembly.
18. The apparatus as recited in claim 16 wherein the slurry delivery subassembly of each joint further comprises at least one packing tube in fluid communication with the at least one transport tube, the at least one packing tube having nozzles.
19. The apparatus as recited in claim 16 wherein the slurry delivery subassembly of each joint further comprises at least two packing tubes in fluid communication with the at least one transport tube, the at least two packing tubes having nozzles.
20. The apparatus as recited in claim 16 wherein the slurry delivery subassembly of each joint further comprises at least two transport tubes and wherein one jumper tube is coupled to and extends between respective transport tubes of the first joint and the second joint.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the features and advantages of the present invention, reference is now made to the detailed description of the invention along with the accompanying figures in which corresponding numerals in the different figures refer to corresponding parts and in which:
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DETAILED DESCRIPTION OF THE INVENTION
(15) While the making and using of various embodiments of the present invention are discussed in detail below, it should be appreciated that the present invention provides many applicable inventive concepts, which can be embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative of specific ways to make and use the invention, and do not delimit the scope of the present invention.
(16) Referring initially to
(17) A wellbore 32 extends through the various earth strata including formation 14. A casing 34 is secured within wellbore 32 by cement 36. Work string 30 includes various tools including joints 38, 40, 42 that form the gravel packing apparatus of the present invention that is positioned in an interval of wellbore 32 adjacent to formation 14 between packers 44, 46. When it is desired to gravel pack annular region 48 surrounding joints 38, 40, 42, a fluid slurry including a liquid carrier and a particulate material such as sand, gravel or proppants is pumped down work string 30.
(18) Some or all of the fluid slurry is typically injected directly into annular region 48 in a known manner, such as through a crossover tool (not pictured), which allows the slurry to travel from the interior of work string 30 to the exterior of work string 30. Once the fluid slurry is in annular region 48, a portion of the gravel in the fluid slurry is deposited in annular region 48. Some of the liquid carrier may enter formation 14 through perforation 50 while the remainder of the fluid carrier along with some of the gravel enters certain sections of joints 38, 40, 42 filling those sections with gravel. The sand control screens within joints 38, 40, 42 disallows further migration of the gravel but allows the liquid carrier to travel therethrough into work string 30 and up to the surface via annulus 52. If sand bridges form in annular region 48, some or all of the fluid slurry is injected or diverted into the slurry delivery subassemblies within joints 38, 40, 42 to bypass the sand bridge such that a complete pack can be achieved.
(19) Even though
(20) Referring next to
(21) Positioned around base pipe 108 is a filter medium depicted as a fluid-porous, particulate restricting wire mesh screen 112. Screen 112 is designed to allow fluid flow therethrough but prevent the flow of particulate materials of a predetermined size from passing therethrough. Screen 112 preferably has a plurality of layers of wire mesh including one or more drainage layers and one or more filter layers wherein the drainage layers that have a mesh size that is larger than the mesh size of the filter layers. For example, a drainage layer may preferably be positioned as the outermost layer and the innermost layer of wire mesh screen 112 with the filter layer or layers positioned therebetween. Positioned around screen 112 is a screen wrapper 114 that has a plurality of openings 116 which allow the flow of production fluids therethrough. The exact number, size and shape of openings 116 is not critical to the present invention, so long as sufficient area is provided for fluid production and the integrity of screen wrapper 114 is maintained. Typically, various sections of screen 112 and screen wrapper 114 are manufactured together as a unit by, for example, diffusion bonding or sintering the layers of wire mesh that form screen 112 together with screen wrapper 114, then rolling the unit into a tubular configuration. The two ends of the tubular unit are then seam welded together. Several tubular units of the screen and screen wrapper combination may be placed over each joint of base pipe 108 and secured thereto by welding or other suitable technique. It should be understood by those skilled in the art that even though
(22) Disposed between outer tubular 102 and sand control screen assembly 106 is a slurry delivery subassembly 118. In the illustrated embodiment, slurry delivery subassembly 118 includes a pair of transport tubes 120, 122, a pair of packing tubes 124, 126 and a manifold 128 that provides fluid communication between transport tubes 120, 122 and packing tubes 124, 126. As illustrated, transport tubes 120, 122 extend longitudinally past outer tubular 102 such that the transport tubes 120, 122 of one joint can be fluidically coupled to the transport tubes 120, 122 of another joint as explained in greater detail below. Packing tubes 124, 126 each include a plurality of nozzles, such as nozzle 130 of packing tube 124 and nozzle 132 of packing tube 126. In the event of sand bridge formation or as part of a planned gravel packing process, some or all of the fluid slurry is injected into the slurry delivery subassembly 118 of the uppermost joint. The fluid slurry is able to travel from one joint to the next via the transport tubes 120, 122. As the fluid slurry travels from joint to joint, portions of the fluid slurry enter packing tubes 124, 126 via manifold 128. From packing tubes 124, 126, the fluid slurry is able to enter the annular region surrounding gravel packing apparatus 100 by exiting slurry delivery subassembly 118 via nozzles 130, 132. In this manner, a complete gravel pack may be achieved even if sand bridges form in the annular region surrounding gravel packing apparatus 100.
(23) As best seen in
(24) Referring now to
(25) It should be understood by those skilled in the art that even though transport tubes 120, 122 are depicted as being received and supported in outer slots 212, 214 of ring assembly 210, transport tubes may cooperate with a ring assembly in alternate ways, including, but not limited to, extending through openings in a ring assembly, extending only partially into openings of a ring assembly or otherwise being fluidically coupled to one side of a ring assembly wherein the openings of the ring assembly become part of a fluid path for the fluid slurry. In such an embodiment, the jumper tubes that fluidically couple the transport tubes of one joint with the transport tubes of the adjacent joint are similarly partially inserted into the openings of the ring assembly or otherwise fluidically coupled to the other side of the ring assembly.
(26) As best seen in
(27) It should be understood by those skilled in the art that even though
(28) In
(29) The operation of assembling the gravel packing apparatus of the present invention will now be described with reference to
(30) While this invention has been described with reference to illustrative embodiments, this description is not intended to be construed in a limiting sense. Various modifications and combinations of the illustrative embodiments as well as other embodiments of the invention will be apparent to persons skilled in the art upon reference to the description. It is, therefore, intended that the appended claims encompass any such modifications or embodiments.