Master cylinder
09822878 ยท 2017-11-21
Assignee
Inventors
Cpc classification
F16D2025/081
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D25/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J10/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60T11/228
PERFORMING OPERATIONS; TRANSPORTING
F15B7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J10/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In order to provide a master cylinder, in particular for a clutch system, an actuating system or a braking system of a vehicle, which enables secure sealing of the cylinder chamber relative to the outside, as well as a reliable flow of hydraulic medium into the cylinder chamber, it is proposed that the piston comprises a first section which has a cylindrical lateral surface and a second section which has at least one region which is set back radially inwardly with respect to the cylindrical lateral surface of the first section, wherein at least one set-back region extends to an end of the piston and wherein the first and second sections are arranged on the piston in such a way that in an actuating position of the piston, the main sealing element in the first section of the piston abuts in sealing manner thereagainst and in the pressure equalization position of the piston, in the second section of the piston between the piston and the main sealing element, at least one gap is formed, through which hydraulic medium can flow along the piston from the supply chamber into the cylinder chamber in order to equalize the pressure.
Claims
1. A Master cylinder, in particular for a clutch system, an actuating system or a braking system of a vehicle, comprising a cylinder housing with a piston bore and a cylinder chamber, a piston arranged displaceably in the piston bore between an actuating position and a pressure equalisation position, and a main sealing element arranged between the cylinder housing and the piston and delimiting the cylinder chamber, wherein at least one supply opening is provided in the cylinder housing, which supply opening opens on a side of the main sealing element facing away from the cylinder chamber into an intermediate space between the piston and the cylinder housing on one side and into a supply chamber on the other side; the piston comprising a first section which has a cylindrical lateral surface and the piston comprising a second section which has at least one region which is set back radially inwardly with respect to the cylindrical lateral surface of the first section, the at least one set-back region extending to an end of the piston facing toward the cylinder chamber, the first and second sections are arranged on the piston in such a way that in an actuating position of the piston, the main sealing element in the first section of the piston abuts in sealing manner thereagainst and in the pressure equalisation position of the piston, in the second section of the piston between the piston and the main sealing element, at least one gap is formed, through which hydraulic medium can flow along the piston from the supply chamber into the cylinder chamber in order to equalise the pressure, a base member of the cylinder housing has at least one sleeve bore in order to receive at least one cylinder sleeve of the cylinder housing, one cylinder sleeve serves to accommodate and guide the piston, said cylinder sleeve is guiding the piston in the pressure equalizing position and in the course of movement from the pressure equalization position to the actuating position; and wherein a back up sealing element is provided in an annular recess in the piston and providing a back up seal between the piston and the cylinder sleeve surrounding the piston.
2. The master cylinder according to claim 1, wherein the at least one region of the second section which is set back radially inwardly relative to the cylindrical lateral surface of the first section has a cylindrical lateral surface, wherein an external diameter of the second section of the piston is smaller than an external diameter of the first section of the piston.
3. The master cylinder according to claim 2, wherein a transition section of the piston, which is arranged between the first section and the second section of the piston, has an external diameter which increases along the piston from the external diameter of the second section to the external diameter of the first section.
4. The master cylinder according to claim 1, wherein the master cylinder comprises at least one main sealing element and/or at least one back up sealing element which is configured as an O-ring seal, an X-ring seal, a lip seal or a plunger seal.
5. The master cylinder according to claim 1, wherein in the assembled state of the master cylinder, a seating for the main sealing element is provided between an end of the at least one cylinder sleeve which faces toward the cylinder chamber and serves to accommodate and guide the piston and an end of the sleeve bore facing toward the cylinder chamber.
6. The master cylinder according to claim 1, wherein in the assembled state of the master cylinder, a seating for the main sealing element is provided between an end of the at least one cylinder sleeve which faces toward the piston and forms at least one section of a wall of the cylinder chamber and an end of the sleeve bore facing toward the piston.
7. The master cylinder according to claim 1, wherein the piston is formed at least partially or at least in sections of a plastics material.
8. The master cylinder according to claim 1, wherein at least a part of the cylinder housing is made of a thermoplastic material.
9. The master cylinder according to claim 1, wherein the piston is made in at least two parts.
10. A master cylinder, in particular for a clutch system, an actuating system or a braking system of a vehicle, comprising a cylinder housing with a piston bore and a cylinder chamber, a piston arranged displaceably in the piston bore between an actuating position and a pressure equalisation position, and a main sealing element arranged between the cylinder housing and the piston and delimiting the cylinder chamber, wherein at least one supply opening is provided in the cylinder housing, which supply opening opens on a side of the main sealing element facing away from the cylinder chamber into an intermediate space between the piston and the cylinder housing on one side and into a supply chamber on the other side; the piston comprising a first section which has a cylindrical lateral surface and the piston comprising a second section which has at least one region which is set back radially inwardly with respect to the cylindrical lateral surface of the first section, the at least one set-back region extending to an end of the piston facing toward the cylinder chamber, the first and second sections are arranged on the piston in such a way that in an actuating position of the piston, the main sealing element in the first section of the piston abuts in sealing manner thereagainst and in the pressure equalisation position of the piston, in the second section of the piston between the piston and the main sealing element, at least one gap is formed, through which hydraulic medium can flow along the piston from the supply chamber into the cylinder chamber in order to equalise the pressure, a base member of the cylinder housing has at least one sleeve bore in order to receive at least one cylinder sleeve of the cylinder housing, one cylinder sleeve serves to accommodate and guide the piston, at least one annular channel is formed on an external side of the one cylinder sleeve facing, in the assembled state of the master cylinder, toward the base member of the cylinder housing, several medium channels extending along an actuating direction of the piston are formed on an internal side of the one cylinder sleeve, several supply openings are provided in the one cylinder sleeve, each of said supply openings connecting said annular channel with one of the medium channels.
11. The master cylinder according to claim 10, wherein the at least one cylinder sleeve forms at least one section of a wall of the cylinder chamber.
12. The master cylinder according to claim 10, wherein the at least one annular channel is formed on at least one cylinder sleeve.
13. A master cylinder, in particular for a clutch system, an actuating system or a braking system of a vehicle, comprising a cylinder housing with a piston bore and a cylinder chamber, a piston arranged displaceably in the piston bore between an actuating position and a pressure equalisation position, and a main sealing element arranged between and contacting the cylinder housing and the piston and delimiting the cylinder chamber, wherein at least one supply opening is provided in the cylinder housing, which supply opening opens on a side of the main sealing element facing away from the cylinder chamber into an intermediate space between the piston and the cylinder housing on one side and into a supply chamber on the other side; the piston comprising a first section which has a cylindrical lateral surface and the piston comprising a second section which has at least one region which is set back radially inwardly with respect to the cylindrical lateral surface of the first section, the at least one set-back region extending to an end of the piston facing toward the cylinder chamber, the first and second sections are arranged on the piston in such a way that in an actuating position of the piston, the main sealing element in the first section of the piston abuts in sealing manner thereagainst and in the pressure equalisation position of the piston, in the second section of the piston between the piston and the main sealing element, at least one gap is formed, through which hydraulic medium can flow along the piston from the supply chamber into the cylinder chamber in order to equalise the pressure, a base member of the cylinder housing receives a first cylinder sleeve in a first cylinder bore and a second cylinder sleeve in a second cylinder bore said first cylinder sleeve forms at least one section of a wall of the cylinder chamber and said second cylinder sleeve serves to accommodate and guide the piston, and in the assembled state of the master cylinder, a seating for the main sealing element is provided between an end of the first cylinder sleeve which faces toward the piston and an end of a second cylinder sleeve which faces toward the cylinder chamber.
14. The master cylinder according to claim 13, wherein a medium channel is formed in the cylinder housing and/or in the piston, through which at least in the pressure equalisation position of the piston, hydraulic medium can flow from the end of at least one supply opening facing toward the piston to the main sealing element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(12) The same or functionally equivalent elements are provided with the same reference signs in all the drawings.
(13) A first embodiment of a master cylinder shown in
(14) A piston identified as a whole as 106 and produced, for example, from injection moulded plastics is arranged in the piston bore 104, wherein, in a cylinder chamber 108 delimited by the piston 106 and the piston bore 104, the piston 106 can subject a hydraulic medium present in the cylinder chamber 108 to pressure by means of a movement of the piston 106 in an actuating direction 110 (movement direction).
(15) In the cylinder housing 102, on a side of the cylinder housing 102 facing away from the piston bore 104 which represents a hydraulic side 112 of the cylinder housing 102, a hydraulic connector 114 is provided.
(16) A hydraulic line (not shown) can be connected to this hydraulic connector 114 in order feed the hydraulic medium subjected to pressure in the cylinder chamber 108 by means of the piston 106 to, for example, a clutch system or a braking system (not shown) and thereby to apply pressure to this system.
(17) In the first embodiment of the master cylinder 100 shown in
(18) The base member 116 is made, for example, of metal or plastics, in particular a thermoplastic material.
(19) The cylinder sleeve 118 is made, for example, of plastics, in particular a thermoplastic material.
(20) In order to receive the cylinder sleeve 118, the base member 116 comprises a sleeve bore 120 which extends coaxially to the piston bore 104 of the cylinder housing 102 and merely has a larger diameter than the piston bore 104.
(21) The sleeve bore 120 serves to receive the cylinder sleeve 118 which is formed with a hollow cylindrical shape.
(22) In the first embodiment of the master cylinder 100 shown in
(23) The internal diameter of the cylinder sleeve 118 therefore substantially corresponds to the external diameter of the piston 106 so that the piston 106 can be guided substantially without play in the cylinder sleeve 118 and an intermediate space 194 between the piston 106 and the cylinder housing 102 is minimised.
(24) The cylinder sleeve 118 is locked in the sleeve bore 120, for example, by means of a toothed ring 124 and is therefore fixed, in particular, in the actuating direction 110 of the piston 106.
(25) Starting from an insertion side 126 of the cylinder housing 102 opposite to the hydraulic side 112, the piston 106 of the master cylinder 100 can be moved in the actuating direction 110 in order to subject the hydraulic medium to pressure in the cylinder chamber 108.
(26) By means of a compression spring 128 which is arranged in the cylinder chamber 108, the piston 106 can be moved, following an actuation thereof, from the actuating position (see
(27) A stop element 130 which is arranged on the insertion side 126 of the cylinder housing 102, secures the piston 106 against unwanted expulsion against the actuating direction 110.
(28) In order to seal the cylinder chamber 108, a plurality of sealing elements is provided, in particular a main sealing element 134 and two back up sealing elements 136.
(29) In the first embodiment of the master cylinder 100 shown in
(30) By means of the projection 140 and the cylinder sleeve 118, therefore, in the first embodiment of the master cylinder 100 shown in
(31) The main sealing element 134 comprises an essentially annular base member 144 with which the main sealing element 134 abuts against the base member 116 of the cylinder housing 102 and an also annular sealing lip 146 which extends radially inwardly and in the actuating direction 110.
(32) The sealing lip 146 of the main sealing element 134 abuts against the piston 106, particularly in the actuating position (see
(33) The main sealing element 134 is therefore preferably configured as a so-called lip seal.
(34) Thus, by means of the main sealing element 134, sealing between the base member 116 and the piston 106 is possible.
(35) The back up sealing elements 136, by contrast, do not create a seal between the base member 116 and the piston 106, but between the base member 116 and the cylinder sleeve 118 or between the cylinder sleeve 118 and the piston 106.
(36) One of the back up sealing elements 136 is therefore provided in an annular recess 147 which is formed by a peripheral groove 196 on the external side 148 of the cylinder sleeve 118. A back up sealing element 136 of this type is configured, in particular, as an O-ring seal or an X-ring seal.
(37) The back up sealing element 136 for sealing between the cylinder sleeve 118 and the piston 106 is arranged, for example, in an annular recess 147 (peripheral groove 196) in the piston 106 and can also be configured as an O-ring seal or an X-ring seal.
(38) In one embodiment of the master cylinder 100 (not shown), it can be provided that the back up sealing element 136 is arranged between the cylinder sleeve 118 and the piston 106 in an annular recess on an internal side 150 of the cylinder sleeve 118.
(39) In order to supply hydraulic medium to the cylinder chamber 108, a supply opening 152 is provided in the cylinder housing 102, connecting a supply chamber 154 in the pressure equalisation position of the piston 106 to the cylinder chamber 108 so that hydraulic medium can flow out of the supply chamber 154 into the cylinder chamber 108.
(40) In the first embodiment of the master cylinder 100 shown in
(41) As shown in particular in
(42) Provided on the internal side 150 of the cylinder sleeve 118 are four medium channels 162 which extend from the supply openings 158 in the actuating direction 110 of the piston 106 as far as the front end 138 of the cylinder sleeve 118.
(43) The medium channels 162 are formed as separate recesses or, in particular, as an annular recess (not shown) on the internal side 150 of the cylinder sleeve 118 and enable an, in particular, even feeding of hydraulic medium from the supply chamber 154 to the main sealing element 134 on the side of the main sealing element 134 facing away from the cylinder chamber 108.
(44) In order to be able also to divert hydraulic medium past the main sealing element 134 and thereby to the cylinder chamber 108 of the main cylinder 100, in the first embodiment of the master cylinder 100 according to
(45) In the first embodiment of the master cylinder 100 shown in
(46) Provided between the first section 164 and the second section 168 is a transition region 174 the surface of which substantially corresponds to that of a cone, so that a continuous transition between the first section 164 and the second section 168 of the piston 106 is ensured.
(47) The set-back region 170 of the second section 168 extends from an end side 176 of the piston 106 to the transition section 174.
(48) The external diameter D.sub.2 of the second section 168 (the diameter of the cylindrical lateral surface 172 of the second section 168) is preferably smaller than an internal diameter of the main sealing element 134 in the pressure equalisation position of the master cylinder 100, so that in the pressure equalisation position of the master cylinder 100, when the piston 106 is positioned such that the sealing lip 146 of the main sealing element 134 is positioned adjacent to the second section 168, a gap 178 is formed between the second section 168 and the main sealing element 134.
(49) The sealing lip 146 of the main sealing element 134 preferably extends obliquely to the actuating direction 110 such that a gap 178 with a substantially constant cross-section is formed between the transition section 174 of the piston 106 and the side of the sealing lip 146 facing toward the piston 106.
(50) As a result of the gap 178 between the main sealing element 134 and the piston 106, in the pressure equalisation position of the master cylinder 100, hydraulic medium can flow into the cylinder chamber 108.
(51) In the first embodiment of the master cylinder 100 shown in
(52) The cylinder sleeve 118 serves to guide the piston 106. The cylinder chamber 108 is formed in the base member 116 so that a wall 180 of the cylinder chamber 108 is formed by the base member 116.
(53) The hydraulic connector 114 is also formed directly in the base member 116.
(54) The first embodiment of the master cylinder 100 described above functions as follows:
(55) The master cylinder 100 initially lies in the pressure equalisation position shown in
(56) Due to the spring effect of the compression spring 128, the piston 106 is arranged in a position moved to a maximum extent against the actuating direction 110. Herein, the piston 106 abuts against the stop element 130.
(57) As shown in particular in
(58) By means of the annular channel 160, the hydraulic medium is then evenly distributed in the peripheral direction of the cylinder sleeve 118 and is fed via the supply opening 158 in the cylinder sleeve 118 to the medium channels 162.
(59) The medium channels 162 adjoin the main sealing element 134 which, in the pressure equalisation position, is spaced apart from the piston 106, so that the gap 178 is formed.
(60) By means of the gap 178, the hydraulic medium can therefore be fed past the main sealing element 134 and to the cylinder chamber 108.
(61) If the piston 106 is now moved in the actuating direction 110, the volume of the cylinder chamber 108 is reduced and therefore a pressure is built up in the cylinder chamber 108.
(62) Due to the movement of the piston 106 in the actuating direction 110, the piston 106 reaches an actuating position (see
(63) Due to the configuration of the main sealing element 134 as a lip seal, the pressure generated in the cylinder chamber 108 causes the sealing lip 146 of the main sealing element 134 to be pressed against the first section 164 of the piston 106 and by this means, a sealing effect is enhanced.
(64) Escape of the hydraulic medium from the cylinder chamber 108 is possible in the actuating position of the piston 106 only through a hydraulic line (not shown) which can be connected to the hydraulic connector 114 of the master cylinder 100 and by means of which the hydraulic medium under pressure can be fed, for example, to a clutch system or a braking system in order to actuate a clutch or a brake.
(65) If no force acts on the piston 106 in order to move said piston in the actuating direction 110, the piston 106 is moved, by the effect of the compression spring 128, against the actuating direction 110 until the piston 106 is arranged in the pressure equalisation position shown in
(66) In this position, hydraulic fluid can again be fed to the cylinder chamber 108 in order to ensure a constant quantity of hydraulic medium in the cylinder chamber 108 and therefore a reliable actuation of the clutch or the braking system.
(67) A second embodiment of the master cylinder 100 shown in
(68) The recesses 182 form radially set-back regions 170 of the second section 168.
(69) Otherwise, the second embodiment of the master cylinder 100 shown in
(70) A third embodiment of a master cylinder 100 shown in
(71) Furthermore, in the third embodiment of the master cylinder 100 shown in
(72) The back up sealing element 136 comprises the actual sealing element made of elastic, particularly elastomer, material and a carrier element 186 which is formed, for example, annular in shape and is fixable by means of a latching device 188 to the piston 106.
(73) The piston 106 comprises a seating 190 onto which the carrier element 186 can be pushed. Furthermore, the piston 106 comprises at least one latching nose 192 by means of which the carrier element 186 can be secured against unwanted displacement along the actuating direction 110 of the piston 106.
(74) The elastic material of which the actual seal consists is preferably vulcanised onto the carrier element 186. In this way, a combination of a carrier element 186 and a sealing element can be particularly easily manufactured.
(75) Otherwise, the third embodiment of a master cylinder 100 shown in
(76) A fourth embodiment of a master cylinder 100 shown in
(77) Furthermore, in the embodiment of the master cylinder 100 shown in
(78) Rather, the sealing element, in particular the back up sealing element 136, in the fourth embodiment of the master cylinder 100 shown in
(79) Otherwise, the fourth embodiment of the master cylinder 100 shown in
(80) A fifth embodiment of a master cylinder 100 shown in
(81) Corresponding to the first embodiment as shown in
(82) The further cylinder sleeve 118 is arranged in the region of the cylinder chamber 108 and forms the wall 180 of the cylinder chamber 108 and preferably also the hydraulic connector 114 of the cylinder housing 102.
(83) The sleeve bore 120 is preferably a continuous bore with a uniform internal diameter extending from the hydraulic side 112 of the cylinder housing 102 to the insertion side 126 of the cylinder housing 102.
(84) In that, in the fifth embodiment of the master cylinder 100 shown in
(85) In the fifth embodiment of the master cylinder 100 shown in
(86) Otherwise, the fifth embodiment of the master cylinder 100 shown in
(87) A sixth embodiment of a master cylinder 100 shown in
(88) The medium channels 162 are formed, in particular, in the piston 106 in order to enable a reliable flow of hydraulic medium into the cylinder chamber 108.
(89) Otherwise, the sixth embodiment of the master cylinder 100 shown in
(90) The use of different sections 164, 168 of the piston 106 in order to be able to feed hydraulic medium past the main sealing element 134 to the cylinder chamber 108, enables the formation of a piston 106 without continuous supply bores. By this means, the piston 106 can be easily manufactured without the risk of any disadvantages in the feeding of hydraulic medium into the cylinder chamber 108.