Self-powered sensing system for the monitoring of quasi-static structural response
09793830 · 2017-10-17
Assignee
Inventors
- Nizar Lajnef (Lansing, MI, US)
- Shantanu Chakrabartty (Williamston, MI, US)
- Rigoberto Burgueno (East Lansing, MI, US)
- Borchani Wassim (Lansing, MI, US)
Cpc classification
H02N2/18
ELECTRICITY
G01L9/08
PHYSICS
G01K5/00
PHYSICS
International classification
G01B7/16
PHYSICS
H02N2/18
ELECTRICITY
G01L9/08
PHYSICS
G01K5/00
PHYSICS
Abstract
A self-powered sensing system is provided for the monitoring of quasi-static structural responses. The sensing system is comprised of: an energy concentrator having a member configured to detect a variation of a physical stimuli and change shape in response to the variation of the physical stimuli, where the variation typically occurs at a frequency less than one Hertz; a transducer coupled the member of the energy concentrator and generates a voltage in response to the change in shape of the member; and an event logging circuit configured to receive the voltage from the transducer and log the voltage in a non-volatile memory. Physical stimuli may include temperature, pressure or an applied force.
Claims
1. A self-powered sensing system, comprising: an energy concentrator having a member configured to detect a variation of a physical stimuli and change shape in response to the variation of the physical stimuli, where the variation occurs at a frequency less than one Hertz; a transducer coupled to the member of the energy concentrator and generates a voltage in response to the change in shape of the member; and an event logging circuit configured to receive the voltage from the transducer and operates to log the voltage in a non-volatile memory wherein the member of the energy concentrator is defined as a strip having two opposing planar surfaces substantially wider than remaining surfaces, where the strip is constrained by a first wall disposed adjacent to one planar surface of the strip and a second wall disposed adjacent to other planar surface of the strip.
2. The self-powered sensing system of claim 1 wherein the member of the energy concentrator changes shape in response to a force applied thereto.
3. The self-powered sensing system of claim 1 wherein the member of the energy concentrator is interfaced with a structure to be monitored.
4. The self-powered sensing system of claim 1 wherein the transducer is defined as a cantilever having one end coupled to the strip, the cantilever extending outwardly from the strip and includes piezoelectric material disposed on a surface thereof.
5. The self-powered sensing system of claim 1 wherein the non-volatile memory is comprised of at least one floating gate transistor.
6. The self-powered sensing system of claim 5 wherein the event logging circuit includes a current reference circuit having a floating gate transistor operating in a weak-inversion mode, the current reference circuit configured to receive the voltage signal from the transducer and, in response thereto, output an injection current into the non-volatile memory.
7. The self-powered sensing system of claim 6 wherein the event logging circuit includes an operational amplifier interfaced with the floating gate transistor of the non-volatile memory to ensure that the source-to-drain voltage of the floating gate transistor is held constant.
8. The self-powered sensing system of claim 1 wherein the member of the energy concentrator changes shape in response to variation in one of temperature or pressure.
9. A self-powered sensing system, comprising: an energy concentrator having a member configured to accumulate potential energy in response to variations of a physical stimuli applied thereto and to release the accumulated potential energy by changing shape when the accumulated potential energy exceeds a threshold, where the variation of the physical stimuli occurs at a frequency less than one Hertz; a transducer coupled to the member of the energy concentrator and, in response to the change in shape of the member, generates a voltage; and an event logging circuit configured to receive the voltage from the transducer and operates to log the voltage in a non-volatile memory.
10. The self-powered sensing system of claim 9 wherein the member of the energy concentrator is defined as a hollow cylinder configured to exhibits a snap-through event in response to a force applied axially thereto, where magnitude of the force changes at a frequency less than one Hertz and the snap-through event is constrained laterally by curvature of the cylinder.
11. The self-powered sensing system of claim 9 wherein the member of the energy concentrator changes shape in response to a force applied thereto.
12. The self-powered sensing system of claim 9 wherein the member of the energy concentrator is interfaced with a structure to be monitored.
13. The self-powered sensing system of claim 9 wherein the member of the energy concentrator is defined as a strip having two opposing planar surfaces substantially wider than remaining surfaces, where the strip is constrained by a first wall disposed adjacent to one planar surface of the strip and a second wall disposed adjacent to other planar surface of the strip.
14. The self-powered sensing system of claim 13 wherein the transducer is defined as a cantilever having one end coupled to the strip, the cantilever extending outwardly from the strip and includes piezoelectric material disposed on a surface thereof.
15. The self-powered sensing system of claim 9 wherein the non-volatile memory is comprised of at least one floating gate transistor.
16. The self-powered sensing system of claim 15 wherein the event logging circuit includes a current reference circuit having a floating gate transistor operating in a weak-inversion mode, the current reference circuit configured to receive the voltage signal from the transducer and, in response thereto, output an injection current into the non-volatile memory.
17. The self-powered sensing system of claim 16 wherein the event logging circuit includes an operational amplifier interfaced with the floating gate transistor of the non-volatile memory to ensure that the source-to-drain voltage of the floating gate transistor is held constant.
18. The self-powered sensing system of claim 9 wherein the member of the energy concentrator changes shape in response to variation in one of temperature or pressure.
Description
DRAWINGS
(1) The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
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(22) Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTION
(23) Example embodiments will now be described more fully with reference to the accompanying drawings.
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(25) A transducer 14 is coupled the energy concentrator 12 and generates a voltage in response to the change in shape of the member. An event logger 16 is configured to receive the voltage from the transducer 14 and operates to log the voltage in a non-volatile memory. A rectifier 15 may be interposed between the transducer 14 and the event logger 16. While reference is made to the physical stimuli being a quasi-static strain, other types of stimuli, such as temperature or pressure changes, are also contemplated by this disclosure.
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(27) A transducer 14 converts the motion of the strip to electrical energy. In the example embodiment, the transducer 14 is implemented by a cantilever 32 coupled to and extending outwardly from the bucking strip 31. The transducer 14 further includes a piezoelectric material disposed on a surface thereof and a mass 34 disposed at an opposing end from the coupling to the strip. Different types of piezoelectric material may be used, including but not limited to lead zirconate titanate (PZT) and semi-crystalline plastic polyvinylidene fluoride (PVDF). The cantilever 32 is preferably positioned along the strip at a location that experiences the greatest lateral acceleration during a snap-through event. This position can vary for different post-buckling positions. Thus, the cantilever 32 can also be placed at the locations of maximum transverse amplitude of the buckling strip. The mounting of more than one cantilever along the length of the strip is contemplated. Other types of transducers are also contemplated by this disclosure. Further information regarding the example embodiments of the energy concentrator 12 and transducer 14 may be found in U.S. Patent Application Publication No. 2014/0070670 which is incorporated in its entirety by reference.
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(29) The engineering challenge is to achieve an optimal trade-off between the energy released during buckling (which is related to the material properties of the strip, the end boundary conditions and the lateral constraints) and the energy required for sensing and computation. One possible way to optimize this trade-off is to exploit the physics of mechanical buckling and the physics of piezoelectricity driven impact-ionized hot electron injection. This principle is also illustrated using the energy-band diagram in
(30) In one embodiment, the design of the mechanical energy concentrator follows a test setup in which a polycarbonate strip (properties in Table I) with fixed end supports is placed between rigid continuous bilateral plexiglass frame. Properties for the polycarbonate strip are in the table below.
(31) TABLE-US-00001 TABLE I Elastic Modulus 2.3 GPa Length 250 mm Width 30 mm Thickness 2.3 mm
The optically clear plexiglass acrylic frame was chosen to be 1 inch thick and was designed to have a gap of 4 mm for transverse deformations. Axial loading was gradually applied to the column using a mechanical test system (MTS model Flextest 40 with series 370 load unit) which induced multi-stable post-buckling configurations. A PVDF based pieozoelectric energy-harvester was attached at the buckled column's mid-span perpendicular to its longitudinal axis using an off-the-shelf 5 minute epoxy (J-B weld 5 min epoxy). Properties for the transducer are in the following table.
(32) TABLE-US-00002 TABLE II Elastic Modulus 2 GPa/2.4 GPa Density 1780 kg/m.sup.3/1390 kg/m.sup.3 Thickness 28 μm/205 μm Width 12 mm/16 mm Piezoelectric Constant (d.sub.31) .sup. 23 × 10.sup.−12 m/V Capacitance 2.8 nF Electrical permittivity 115 × 10.sup.−12 F/m
The harvester was configured in a cantilever configuration and only one piezoelectric element was used for the design. However, multiple transducer elements with different properties as well as other piezoelectric materials (e.g., PZT, Microfiber Composites, etc) can be used for enhancing the energy transfer. The length and tip mass on the cantilever was optimized to its natural frequency response. The snap-through buckling of the axially loaded strip/column between equilibrium positions induces acceleration at the base of the cantilever, thus transferring the low-rate strains in the buckled column's axial direction into high-rate accelerations input for the harvester.
(33) Displacement-controlled cyclic loading tests were performed at 0.16 Hz, 0.05 Hz, 0.025 Hz and 0.006 Hz. The force-displacement responses are shown in
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(35) In an example embodiment, four asymmetric plates of the family [(90−o).sub.n/o.sub.n] with two and four plies were manufactured with specific laminates of [−30/60], [−30.sub.2/60.sub.2], [−15/75], [−15.sub.2/75.sub.2], [0/90], [−0.sub.2/90.sub.2]. All plates were 102 mm square and manufactured with unidirectional carbon/epoxy prepeg material (see properties in Table 3 below).
(36) TABLE-US-00003 TABLE 3 Ply Properties of Unidirectional Carbon/Epoxy Prepeg E.sub.11/E.sub.22 112.8 GPa/8.85 GPa G.sub.12 4.96 Gpa ν.sub.12 0.27 α.sub.11 4.4e−7 m/m/° C. α.sub.22 2.8 e−5 m/m/° C. α.sub.12 2.2 e−3 m/m/° C. t.sub.ply 0.165 mm
Of the noted properties, E.sub.11 and ply thickness were measured while the other values were estimated through simple micro-mechanics models. The plates were cured curved on a cylindrical mold in an autoclave and were exposed to a temperature decrease of 85° C. upon cool down to room temperature. The curved configuration and the residual thermal stresses lead to two stable shapes with opposing mid-plane curvatures. Transition between the two stable geometries creates a snap-through response, which requires that a moment be applied to the plate to initiate the transition.
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(39) One or more cantilevers 82 are coupled at one end to the cylinder 80. The cantilevers 92 extend away from the attached surface and can support a mass at a distal end thereof. It is understood that the cantilevers could extend inward from an inner surface of the cylinder or extend outward from an outer surface of the cylinder. It is also understood the cantilevers may be placed at different positions along the attachment surface. Although not limited thereto, this type of energy concentrator is particularly suitable for detecting changes in pressure.
(40) An experimental and numerical investigation was conducted to confirm that static path jumping could be achieved in cylinders under compression.
(41) Understanding how the postbuckling behavior can be controlled is an important step towards harnessing such instability phenomenon. First, the equilibrium path is expected to have multiple mode transitions rather than a single bifurcation point. From a physical perspective, the number of multiple mode transitions (k) indicates the localized elastic interactions of the cylindrical shell while one larger jump may indicate damage. A second feature of interest is the magnitude of the drops in load (ΔP.sub.i, i=1, 2, 3 . . . n) and separation of the snap-through events as indicated by the end shortening (δ.sub.i, i=1, 2, 3 . . . n). It should be noted that the magnitude of the first bifurcation event is not of primary interest. Rather, maximizing the number of load drops is of more importance. Lastly, it is of interest to maximize the enclosed area in the force-displacement response as it is associated with the dissipated energy from the equilibrium path transactions.
(42) Research has shown that the geometry of a cylindrical shell dictates their buckling response, and that obtaining multiple local buckling patterns requires cylinders with a small length to radius ratio (L/R) and a large radius thickness (R/t) ratio. Thus, the base cylinder used for this study had an effective length of 203 mm and internal diameter of 203 mm. The thickness varied from 1.32 mm to 0.28 mm depending on the material design as described in the following sections. It is understood that cylinders having different dimensions fall within the scope of this disclosure. Further information for the buckling cylinder may be found in U.S. Patent Application Publication No. 2014/0070670 which is incorporated in its entirety by reference.
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(44) The polysilicon gate of the pMOS transistor is electrically insulated by silicon-dioxide (hence the name “floating-gate”); therefore, any electron injected onto the gate is retained for a longer period of time (8 bits precision for 8 years). Electrons are injected onto the floating-gate using an impact-ionized hot-electron injection (IHEI) process that involves applying V.sub.sd>4.2V (in 0.5-μm CMOS process) across the source and the drain terminal. The large electric field near the drain of the pMOS transistor creates impact-ionized hot-electrons. When the energy of these electrons exceeds the gate-oxide potential barrier (≈3.2 eV) they can get injected onto the floating-gate. IHEI current, I.sub.inj, in a pMOS transistor is dependent on the transistor source current I.sub.s, the source-to-drain voltage V.sub.sd and the gate-to-drain voltage V.sub.gd across the transistor. This dependence can be expressed in functional form as
I.sub.inj=f(I.sub.s,V.sub.sd,V.sub.gd), (1)
where f(•) is an arbitrary function that could be empirically determined. However, the circuit in
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where τ is the duration of injection and C.sub.T is the total floating-gate capacitance, which includes the capacitance C.sub.fg, tunneling capacitance and other parasitic capacitances associated with the floating node. The change in floating-gate voltage ΔV.sub.fg could be measured by closing the switch S.sub.P, as shown in
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(47) A micrograph of a p-IHEI based data logging circuit was fabricated in a 0.5 μm CMOS process. The prototype integrates an array of linear floating-gate injectors that can be programmed using on-chip high-voltage charge pumps. Programming, selection and read-out of the injectors can be controlled using digital command and control, which is implemented on-chip by an integrated digital processing module. Details of high-voltage programming and digital command and control are provided in “An Asynchronous Analog Self-powered Sensor-Data-Logger with a 13.56 MHz RF Programming Interface,” IEEE Journal of Solid-State Circuits, February 2012 and has been omitted in this disclosure for the sake of brevity.
(48) Two sets of experiments were conducted to validate the behavior of the described quasi-static sensing functionalities. In the first runs, the system was cycled between only two equilibrium positions (loading then unloading). The actuator, which applied the external force, was moved at a frequency of 0.1 Hz and then 0.5 Hz while the induced oscillations at the PVDF beam were measured at 12.82 Hz.
(49) In the next set of experiments the restrained strip was initially loaded past its fifth buckling mode which was selected as the starting configuration. Loading cycles were then applied between a maximum load past the seventh mode equilibrium position and a minimum load below the third stable configuration. The applied axial load, axial deformation, and the rectified voltage output from the PVDF transducer are shown in
(50) The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.