Device for controlling in-cylinder pressure sensor
09790854 · 2017-10-17
Assignee
- Toyota Jidosha Kabushiki Kaisha (Toyoto-shi, Aichi-ken, JP)
- KABUSHIKI KAISHA TOYOTA JIDOSHOKKI (Kariya-shi, Aichi-ken, JP)
Inventors
Cpc classification
F02D41/1466
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23Q2007/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D35/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P19/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P19/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B77/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23Q7/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D35/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02P7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B77/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
When only smoke is generated, the sensor sensitivity is not substantially changed from the initial value. When both smoke and unburned HC are generated, the number of times the sensor sensitivity becomes lower than the initial value is increased. From these results, it can be understood that a deposit is formed in the presence of unburned HC and smoke existing simultaneously. The degree of reduction in sensor sensitivity becomes higher if the smoke concentration is increased when the unburned HC concentration condition is fixed. From this result, it can also be understood that while the coexistence of smoke and unburned HC is a prerequisite, unburned HC contributes largely to the formation of a deposit.
Claims
1. A device for controlling an in-cylinder pressure sensor integrated with a glow plug for detecting the pressure in a combustion chamber of an internal combustion engine, the sensor having a pressure receiving portion constituted by a heater incorporating a heat generating element, the device comprising: energization execution means for energizing the heat generating element for the purpose of decomposing and removing an accumulated deposit when the amount of accumulated deposit in the combustion chamber is equal to or larger than a predetermined amount; and deposit amount estimation means for estimating the amount of deposit by computing in each cycle of the internal combustion engine an amount of soot and an amount of unburned fuel generated by combustion in the combustion chamber, and by adjusting one of the computed amount of soot and the computed amount of unburned fuel based on a comparison between the computed amount of soot and the computed amount of unburned fuel.
2. The device according to claim 1, wherein the deposit amount estimation means estimates the amount of deposit by adjusting the one of the computed amount of soot and the computed amount of unburned fuel, when one of the computed amount of soot and the computed amount of unburned fuel is larger in mass than the other one, so that the computed amount of soot and the computed amount of unburned fuel are equal in mass to each other.
3. The device according to claim 1, wherein the deposit amount estimation means estimates the amount of deposit by adjusting the computed amount of soot so that the proportion of soot in the total mass of the computed amount of soot and the computed amount of unburned fuel is equal to or smaller than the proportion of unburned fuel.
4. The device according to claim 3, wherein the energization execution means energizes the heat generating element for the purpose of decomposing and removing unburned fuel in the accumulated deposit, wherein the energization execution means includes energization amount setting means for setting an amount of energization energy to be put into the heat generating element during energization of the heat generating element, and wherein the energization amount setting means sets the amount of energization energy larger when the proportion of soot computed on the basis of the adjusted amount of soot is low than when the proportion of soot is high.
5. An internal combustion engine comprising: an in-cylinder pressure sensor for detecting the pressure in a combustion chamber of the internal combustion engine, the in-cylinder pressure sensor having a pressure receiving portion constituted by a rod and a sensing part, the sensing part detecting a displacement of the rod, the rod incorporating a heat generating element; and a controller controlling the in-cylinder pressure sensor, the controller programmed to: (i) compute in each cycle of the internal combustion engine an amount of soot and an amount of unburned fuel generated by combustion in the combustion chamber, (ii) compare the computed amount of soot and the computed amount of unburned fuel, (iii) estimate an amount of accumulated deposit in the combustion chamber by adjusting one of the computed amount of soot and the computed amount of unburned fuel based on the comparison, and (iv) energize the heat generating element when the estimated amount of accumulated deposit is equal to or larger than a predetermined amount.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
(8) A first embodiment of the present invention will be described with reference to
Description of System Configuration
(9)
(10) An injector 20 that directly injects light oil provided as fuel into the combustion chamber 18 is mounted in the cylinder head 16. The diesel engine 10 in the present embodiment is a compression ignition type of multicylinder engine, such that autoignition of fuel jetted from the injector 20 is caused in the combustion chamber 18 in a compressing state. The diesel engine 10 may alternatively be a single-cylinder engine. An in-cylinder pressure sensor (hereinafter referred to as “CPS”) 22 is also mounted in the cylinder head 16, The injector 20 and the CPS 22 are provided on each combustion chamber 18.
(11) The system in the present embodiment is provided with an electronic control unit (ECU) 30. The CPS 22 and other various sensors necessary for control of the diesel engine 10 (e.g., a crank angle sensor for detecting the engine speed, an air flow meter for detecting the amount of intake air and a temperature sensor for detecting the engine temperature) are electrically connected to the input side of the ECU 30. On the other hand, various actuators including the injector 20 are electrically connected to the output side of the ECU 30. The ECU 30 operates the various actuators by executing predetermined programs on the basis of input information from the various sensors. The ECU 30 thereby executes various kinds of control relating to the operation of the diesel engine 10, including at-start control and decomposing heating control described below.
Description of CPS 22
(12)
(13) The CPS 22 is an in-cylinder pressure sensor integrated with a glow plug. The heater 24 is constructed so as to be movable in directions along its axis (directions indicated by arrows in
(14) The CPS 22 functions as a glow plug, for example, when a heat generating element (not illustrated) incorporated in the tip end portion of the heater 24 is energized. When the heat generating element is energized, the heater 24 is heated (glow heated), thereby increasing the temperature around the heater 24. The kinds of control on the heat generating element includes at-start control. At the time of starting the engine, there is a possibility of failure to reach the ignition temperature by compressing air in the combustion chamber 18, since the engine water temperature is low and the temperature in the combustion chamber 18 is also low. At-start control is control performed to avoid this failure. In at-start control, the amount of energization of the heat generating element is controlled so that the temperature of the heater 24 is in a temperature region necessary for ignition (at least equal to or higher than 1000° C.).
Features of First Embodiment
(15) In some cases, unburned fuel (hereinafter referred to as “unburned HC”) and soot are generated when light oil is burned in the combustion chamber 18. Generated unburned HC and soot are ordinarily discharged from the combustion chamber 18. However, there is a possibility of part of the generated unburned HC and soot remaining in the combustion chamber 18 and attaching to the inner wall surface of the combustion chamber 18. There is also a possibility of part of the generated unburned HC and soot attaching to the inner circumferential wall surface of the glow hole 28. This is due to the structure in which the combustion chamber 18 and the glow hole 28 communicate with each other. There is a possibility of the attached unburned HC and soot accumulating by changing into a deposit.
(16) In particular, when a deposit is accumulated on the inner circumferential wall surface of the glow hole 28, resistance occurs to sliding of the heater 24 serving as a pressure receiving part and the detection accuracy of the CPS 22 functioning as a pressure sensor is reduced. In the present embodiment, therefore, decomposing heating control is performed for the purpose of decomposing and removing the deposit accumulated on the inner circumferential surface of the glow hole 28, independently of the at-start control. In decomposing heating control, the amount of energization of the heat generating element is controlled so that the temperature around the heater 24 is in or above a first temperature region from 500° C. to 700° C. (while the temperature of the heater 24 is set lower than 1000° C.).
(17) Decomposing heating control is performed when the amount of deposit accumulated on the inner circumferential wall surface of the glow hole 28 (hereinafter referred to as “deposit amount M.sub.DEP”) is equal to or larger than a threshold value. The deposit amount M.sub.DEP is estimated on the basis of a finding made by the inventors of the present invention. This finding will be described with reference to
(18) From the results shown in
(19) Estimation of the deposit amount M.sub.DEP based on the above-described finding is performed as concretely described below. First, an amount m.sub.SOOT of soot and an amount m.sub.HC of unburned HC generated in the combustion chamber 18 are computed in each engine cycle. Subsequently, the amount m.sub.SOOT of soot and the amount m.sub.HC, of unburned HC thereby computed are added to the amount m.sub.SOOT of soot and the amount m.sub.HC of unburned HC last computed in the preceding cycle, thereby computing an integrated amount M.sub.SOOT and an integrated amount M.sub.HC. Next, the larger one of the integrated amounts is reduced to the value equal to the smaller one so that the ratio in mass of the amount m.sub.SOOT of soot and the amount m.sub.HC of unburned HC computed is 1:1, and the deposit amount M.sub.DEP is obtained. This mass adjustment is performed at constant time intervals. It is assumed that computation equations, maps or the like used to compute the amount m.sub.SOOT of soot and the amount m.sub.HC of unburned HC are stored in the ECU 30 in advance, and that the time interval at which mass adjustment is performed is stored in the ECU 30 in advance.
(20) The above-described finding is based on the results of actual analysis of a deposit. It can therefore be said that the deposit amount M.sub.DEP obtained on the basis of the above-described finding exactly expresses the amount of deposit accumulated on the inner circumferential wall surface of the glow hole 28. Thus, in the present embodiment, decomposing heating control can be performed at an optimum time. That is, the power consumption for execution of decomposing heating control can be minimized.
Concrete Processing
(21) Concrete processing for realizing the above-described function will be described with reference to
(22) In the routine shown in
(23) Subsequently, the integrated amount M.sub.SOOT and the integrated amount M.sub.HC are computed (step S12). More specifically, the amount m.sub.SOOT of soot and the amount m.sub.HC of unburned HC computed in step S10 are added to the integrated amount M.sub.SOOT and the integrated amount M.sub.HC computed in the preceding execution of the routine. The computed integrated amount M.sub.SOOT and integrated amount M.sub.HC are recorded in the ECU 30 for computation in the subsequent execution of the routine.
(24) Subsequently, determination is made as to whether or not the lapse of time after the start of computation of the amount m.sub.SOOT of soot and the amount m.sub.HC of unburned HC equal to an integer multiple of a predetermined time interval (step S14). This lapse of time is, for example, the lapse of time after processing in step 24 described below. As the predetermined time interval, a value stored in the ECU 30 is used. If the lapse of time is not equal to the integer multiple of the predetermined time interval, the present routine is ended. If the lapse of time is equal to the integer multiple of the predetermined time interval, it can be determined that there is a need to perform mass adjustment of the integrated amount M.sub.SOOT or the integrated amount M.sub.HC, and the process therefore advances to step S16.
(25) In step S16, the deposit amount M.sub.DEP is computed. More specifically, the integrated amount M.sub.SOOT and the integrated amount M.sub.HC obtained in step S12 are first compared with each other. Subsequently, the larger one of the integrated amount M.sub.SOOT and the integrated amount M.sub.HC is reduced so that the mass ratio of the integrated amount M.sub.SOOT and the integrated amount M.sub.HC is 1:1, and the deposit amount M.sub.DEP is computed. In other words, the deposit amount M.sub.DEP is obtained by doubling the smaller one of the integrated amount M.sub.SOOT and the integrated amount M.sub.HC.
(26) Subsequently, determination is made as to whether or not the deposit amount M.sub.DEP is equal to or larger than a threshold value (step S18). It is assumed that threshold value used in this step is set in advance as an estimated value not influencing the heating power of the heater 24 and the sensor function of the CPS 22 and stored in the ECU 30. If the deposit amount M.sub.DEP is smaller than the threshold value, it can be determined that there is no need to perform decomposing heating control, and the present routine is therefore ended. If the deposit amount M.sub.DEP is equal to or larger than the threshold value, the process advances to step S20.
(27) In step S20, determination is made as to whether or not at-start control is being executed. The CPS 22 is originally intended for use as a glow plug in at-start control. Accordingly, if it is determined that at-start control is being executed, the present routine is ended in order that at-start control be performed with priority. If it is determined that at-start control is not being executed, decomposing heating control is executed (step S22). Decomposing heating control is performed for a predetermined time period. The integrated amount M.sub.SOOT and the integrated amount M.sub.HC recorded in the ECU 30 are thereafter reset (step S24) and the present routine is ended.
(28) Thus, with the routine shown in
(29) In the above-described first embodiment, the amount m.sub.SOOT of soot and the amount m.sub.HC of unburned HC generated in the combustion chamber 18 are computed separately from each other. However, the process may alternatively be such that only the amount m.sub.HC of unburned HC is computed and a value obtained by multiplying the computed amount m.sub.HC of unburned HC by a coefficient according to the condition of combustion in the combustion chamber 18 (or the condition of operation of the diesel engine 10) is used as the amount m.sub.SOOT of soot. The method of computing the amount m.sub.SOOT of soot and the amount m.sub.HC of unburned HC can thus be modified variously. This modification example can also be applied to embodiments described below.
(30) In the above-described first embodiment, comparison between the integrated amount M.sub.SOOT and the integrated amount M.sub.HC is made at constant time intervals. However, mass adjustment may be performed by comparing the integrated amount M.sub.SOOT and the integrated amount M.sub.HC immediately after the computation of the integrated amount M.sub.SOOT and the integrated amount M.sub.HC. That is, step S14 in
(31) In the above-described first embodiment, the “deposit amount estimation means” in the first aspect of the invention is realized by executing processing from step S10 to step S16 in
Second Embodiment
(32) A second embodiment of the present invention will be described with reference to
Feature of Second Embodiment
(33) In the above-described first embodiment, the deposit amount M.sub.DEP is estimated by assuming that unburned HC and soot generated in the combustion chamber form a deposit at a mass ratio of 1:1. In the second embodiment, the deposit amount M.sub.DEP is estimated on the basis of another finding made by the inventors of the present invention. This finding will be described with reference to
(34) When only smoke was generated, the sensor sensitivity was not substantially changed from the initial value (the sensor sensitivity when the number of cycles was zero), as shown in part (a) of
(35) Estimation of the deposit amount M.sub.DEP based on the above-described finding is performed as concretely described below. First, the amount m.sub.SOOT of soot and the amount m.sub.HC of unburned HC generated in the combustion chamber 18 are computed in each engine cycle. Subsequently, the amount m.sub.SOOT of soot and the amount m.sub.HC of unburned HC thereby computed are added to the amount m.sub.SOOT of soot and the amount m.sub.HC of unburned HC last computed in the preceding cycle, thereby computing the integrated amount M.sub.SOOT and the integrated amount M.sub.HC. Next, the integrated amount M.sub.SOOT is adjusted so that the proportion R.sub.SOOT of the integrated amount M.sub.SOOT in a total mass M.sub.TOTAL, i.e., the sum of the computed integrated amounts M.sub.SOOT and M.sub.HC, is equal to or smaller than 50%, and the deposit amount M.sub.DEP is obtained. If the proportion R.sub.SOOT is equal to or smaller than 50%, the total mass M.sub.TOTAL is obtained as deposit amount M.sub.DEP without adjusting the integrated amount M.sub.SOOT, If the proportion R.sub.SOOT exceeds 50%, the integrated amount M.sub.SOOT is adjusted so that the proportion R.sub.SOOT is 50%, and the deposit amount M.sub.DEP is obtained by adding together the adjusted integrated amount M.sub.SOOT and the computed integrated amount M.sub.HC. The reason for selecting this value of the proportion R.sub.SOOT is because unburned HC contributes largely to the formation of a deposit as described above with reference to
(36) The above-described finding was obtained on the basis of the results of an endurance test carried out by actually burning in the combustion chamber unburned HC and soot that are major constituents of a deposit. It can therefore be said that the deposit amount M.sub.DEP obtained on the basis of the above-described finding exactly expresses the amount of deposit accumulated on the inner circumferential wall surface of the glow hole 28. Thus, the present embodiment can have the same advantage as that of the first embodiment.
(37) Concrete processing in the present embodiment is defined by replacing mass ratio adjustment in step S16 in
Third Embodiment
(38) A third Embodiment of the present invention will subsequently be described with reference to
Feature of Third Embodiment
(39) As already described with reference to
(40) In the above-described second embodiment, the integrated amount M.sub.SOOT is adjusted so that the proportion R.sub.SOT of the integrated amount M.sub.SOOT in the total mass MT.sub.TOTAL, i.e., the sum of the computed integrated amounts M.sub.SOOT and M.sub.HC, is equal to or smaller than 50%. Accordingly, the adjusted proportion R.sub.SOOT can have any value satisfying 0%<R.sub.SOOT≦50%, Conversely, the proportion R.sub.HC of the integrated amount M.sub.HC in the total mass M.sub.TOTAL after adjustment can have any value satisfying 50%≦R.sub.HC<100%.
(41) If the proportion R.sub.HC is increased, the difficulty in decomposing constituents in deposit derived from unburned HC is increased. Therefore, if the proportion R.sub.HC is increased, supply of a larger amount of energy is needed during decomposing heating control to decompose unburned HC in deposit. In the present embodiment, therefore, the time period during which decomposing heating control is executed (the time period during which the heat generating element is energized) is changed according to the proportion R.sub.SOOT.
Concrete Processing
(42) Concrete processing for realizing the above-described function will be described with reference to
(43) In the routine shown in
(44) Subsequently to step S34, the deposit amount M.sub.DEP is computed (step S36). More specifically, the total mass M.sub.TOTAL is computed by adding together the integrated amount M.sub.SOOT and the integrated amount M.sub.HC computed in step S32. Subsequently, the integrated amount M.sub.SOOT is adjusted so that the proportion R.sub.SOOT of the integrated amount M.sub.SOOT in the total mass M.sub.TOTAL is equal to or smaller than 50%, and the deposit amount M.sub.DEP is computed.
(45) Subsequently, determination is made as to whether or not the deposit amount M.sub.DEP is equal to or larger than a threshold value (step S38). Processing in step S38 is the same as processing in step S18 shown in
(46) In step S40, the decomposing heating control execution time period is determined. The execution time period is determined on the basis of a map based on the relationship shown in
(47) Thus, with the routine shown in
(48) While the decomposing heating control execution time period is changed according to the proportion R.sub.SOOT in the above-described third embodiment, the target temperature in decomposing heating control may be changed according to the proportion R.sub.SOOT in place of the execution time period. Any mode in which the amount of energy for energization is changed during decomposing heating control can be used as an example of modification of the present embodiment. However, there is a need to change the target temperature in the second temperature region since the temperature around the heater 24 is increased into the second temperature region by decomposing heating control.
(49) While the decomposing heating control execution time period is set inversely proportional to the proportion R.sub.SOOT in the third embodiment, the method of setting the decomposing heating control execution time period is not limited to this. For example, a first time period is set as the execution time period when the proportion R.sub.SOOT is larger than a predetermined value, and a second time period longer than the first time period is set as the execution time period when the proportion R.sub.SOOT is smaller than the predetermined value.
(50) In the above-described third embodiment, the “energy amount setting means” in the fourth aspect of the invention is realized by executing processing in step S40 shown in