Vibrator, manufacturing method of vibrator, electronic device, electronic apparatus, and moving object
09790083 · 2017-10-17
Assignee
Inventors
Cpc classification
B81C2203/0145
PERFORMING OPERATIONS; TRANSPORTING
H01L2924/00012
ELECTRICITY
B81B7/0041
PERFORMING OPERATIONS; TRANSPORTING
H01L2924/00014
ELECTRICITY
H01L23/053
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2924/00012
ELECTRICITY
International classification
Abstract
A vibrator includes a base, a lid, and a functional element that is stored in a cavity formed by the base and the lid, in which the lid is provided with a sealing hole that penetrates through the lid and a sealing member that air-tightly seals the sealing hole, and in which the functional element includes a diffusion object shielding portion having a region of an accommodation opening which overlaps at least part of a region of a first opening of the sealing hole on a surface of the lid on the cavity side in a plan view of the functional element and the lid.
Claims
1. A vibrator comprising: a base having a peripheral area and a center area, the peripheral area being provided along an outer circumference of the base; a lid that has a top surface and a bottom surface opposite to each other, the lid being fixed to the base so as to form a cavity between the lid and the base; a sealing hole that is formed in the lid so that the sealing hole extends from the top surface to the bottom surface of the lid; a sealing member that is disposed in the sealing hole; a functional element that is located in the cavity, the functional element having: a driving member that is movable in the cavity; a driving fixed electrode; a detection fixed electrode; and first, second, and third wirings, one of the first, second and third wirings being connected to one of the driving member, the driving fixed electrode, and the detection fixed electrode, the first, second, and third wirings being formed on the peripheral area of the base and being formed in parallel to each other; and a diffusion object shielding member that is provided on the peripheral area to collect a diffusion object generated by the sealing member, the diffusion object shielding member having an accommodation opening facing the lid, wherein the sealing hole includes a first opening on the bottom surface of the lid, the first opening is located completely within the accommodation opening in a plan view, and the second wiring is sandwiched by the first and third wirings in the plan view, and the second wiring has two bifurcations to form a framed-shaped area corresponding to the accommodation opening in the plan view.
2. The vibrator according to claim 1, wherein the diffusion object shielding member is a penetration recess which is formed by a through hole formed in the second wiring of the functional element and a base main surface of the base on which the functional element is placed.
3. The vibrator according to claim 1, wherein the diffusion object shielding member is an element recess which is formed on a main surface of the second wiring of the functional element opposing the lid.
4. The vibrator according to claim 1, wherein, when a shortest distance between a circumference of the first opening of the sealing hole and a circumference of the accommodation opening of the diffusion object shielding member is set to L, a gap distance between the bottom surface of the lid and the diffusion object shielding member is set to h, and an angle formed by a sealing hole surface which connects a second opening of the sealing hole formed on the top surface of the lid to the first opening, and the bottom surface of the lid is set to α, a condition of L>h/tan α is satisfied.
5. An electronic device comprising the vibrator according to claim 1.
6. An electronic device comprising the vibrator according to claim 2.
7. An electronic device comprising the vibrator according to claim 3.
8. An electronic apparatus comprising the vibrator according to claim 1.
9. An electronic apparatus comprising the vibrator according to claim 2.
10. An electronic apparatus comprising the vibrator according to claim 3.
11. An electronic apparatus comprising the electronic device according to claim 5.
12. A moving object comprising the vibrator according to claim 1.
13. A moving object comprising the vibrator according to claim 2.
14. A moving object comprising the electronic device according to claim 5.
15. A moving object comprising the electronic apparatus according to claim 6.
16. A vibrator comprising: a base having a peripheral area and a center area, the peripheral area being provided along an outer circumference of the base; a lid that has a top surface and a bottom surface opposite to each other, the lid being fixed to the base so as to form a cavity between the lid and the base; a sealing hole formed in the lid so that the sealing hole extends from the top surface to the bottom surface of the lid; a sealing member disposed in the sealing hole; a functional element located in the cavity, the functional element having: a detection fixed electrode; and a wiring connected to the detection fixed electrode, wherein the wiring is formed on the peripheral area of the base; and a diffusion object shielding member provided on the peripheral area and configured to collect a diffusion object generated by the sealing member, the diffusion object shielding member having an accommodation opening facing the lid, wherein the sealing hole includes a first opening on the bottom surface of the lid, the first opening is located completely within the accommodation opening in a plan view, and the wiring has two bifurcations forming a framed-shaped area corresponding to the accommodation opening in the plan view.
17. The vibrator according to claim 16, wherein the diffusion object shielding member is a penetration recess formed by a through hole formed in the wiring of the functional element and a base main surface of the base on which the functional element is placed.
18. The vibrator according to claim 16, wherein the diffusion object shielding member is an element recess formed on a main surface of the wiring of the functional element opposing the lid.
19. The vibrator according to claim 16, wherein, when a shortest distance between a circumference of the first opening of the sealing hole and a circumference of the accommodation opening of the diffusion object shielding member is L, a gap distance between the bottom surface of the lid and the diffusion object shielding member is h, and an angle formed by a sealing hole surface which connects a second opening of the sealing hole formed on the top surface of the lid to the first opening, and the bottom surface of the lid is α, L>h/tan α.
20. An electronic device comprising the vibrator according to claim 16.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
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DESCRIPTION OF EXEMPLARY EMBODIMENTS
(19) Hereinafter, with reference to the drawings, embodiments of the invention will be described.
First Embodiment
(20)
(21) As illustrated in
(22) A gyro sensor element which detects angular velocity will be described as an example of the functional element 20.
(23) The gyro sensor element 20 is formed from the silicon substrate (not illustrated) joined to the main surface 10a of the base 10 by using the MEMS technique as described above, and is doped with impurities such as phosphorous or boron so as to be conductive. The driving system structure 21 is supported at the base 10 by the fixing section 24 which is disposed over a circumference of a recess 10b (refer to
(24) The first vibration body 21a includes a driving section 25 and a detection section 26. The driving section 25 includes a driving support portion 25a, a driving spring portion 25b, and a driving movable electrode 25c. The detection section 26 is disposed inside the frame-shaped driving support portion 25a. The driving support portion 25a is a portion in which a first extending part 25d which extends along the X axis is connected to a second extending part 25e which extends along the Y axis in a frame shape.
(25) The driving spring portion 25b is disposed outside the driving support portion 25a. In the illustrated example, one end of the driving spring portion 25b is connected to the vicinity of a connection between the first extending part 25d and the second extending part 25e of the driving support portion 25a, and the other end thereof is connected to the fixing sections 24 and 24a. In the illustrated example, the driving spring portion 25b is provided at four locations in the first vibration body 21a, and the respective driving spring portions 25b are connected to three fixing sections 24 and a single fixing section 24a so as to be supported at the base 10. The fixing sections 24 disposed on a boundary line L between the first vibration body 21a and the second vibration body 21b may not be provided.
(26) The driving spring portions 25b are formed so as to extend in the Y axis direction and to meander in the X axis direction, and are disposed so as to be symmetric to each other with respect to the X axis and the Y axis of the driving support portion 25a. If the driving spring portion 25b is formed and is disposed in the above-described manner, deflection (expansion and contraction) of the driving spring portion 25b is restricted when the driving support portion 25a moves in the Y axis direction or the Z axis direction, and thus deflection (expansion and contraction) of the driving spring portion 25b in the X axis direction is facilitated. In other words, although described later, the driving support portion 25a can be made to vibrate along the X axis. The driving spring portions 25b are not limited to the quantity and the arrangement thereof illustrated in
(27) The driving movable electrode 25c is connected to the first extending part 25d of the driving support portion 25a outside the driving support portion 25a. The driving fixed electrodes 22 are disposed outside the driving support portion 25a and are fixed onto the main surface 10a of the base 10. The driving fixed electrodes 22 are disposed so as to oppose each other with the driving movable electrode 25c interposed therebetween. In the illustrated present example, the driving fixed electrode 22 has comb-shaped protrusions 22a, and the driving movable electrode 25c has protrusions 25f which can be disposed between the comb-shaped protrusions 22a of the driving fixed electrode 22.
(28) An AC voltage is applied between the driving fixed electrode 22 and the driving movable electrode 25c so as to generate an electrostatic force between both the electrodes, thereby causing the driving support portion 25a (the driving section 25) to vibrate along the X axis. Since the driving spring portion 25b is formed so as to expand and contract in the X axis direction, the vibration of the driving support portion 25a can be maintained, and the driving section 25 can also be held at the base 10. A gap between the protrusion 22a of the driving fixed electrode 22 and the protrusion 25f of the driving movable electrode 25c is made small, and thus an electrostatic force which acts on the driving fixed electrode 22 and the driving movable electrode 25c can be increased.
(29) In the illustrated example, four driving movable electrode portions 25c are provided in the first vibration body 21a, but the number of driving movable electrode portions 25c is not particularly limited as long as the driving support portion 25a can be made to vibrate along the X axis. The driving fixed electrodes 22 are disposed so as to oppose each other with the driving movable electrode 25c interposed therebetween, but the driving fixed electrode 22 may be disposed only on either side of the driving movable electrode 25c as long as the driving support portion 25a can be made to vibrate along the X axis.
(30) The detection section 26 is disposed inside the driving support portion 25a and is connected to the driving section 25. The detection section 26 includes a detection support portion 26a, a detection spring portion 26b, and a detection movable electrode 26c.
(31) In the same manner as in the illustrated example, the detection support portion 26a has a configuration in which a third extending part 26d extending along the X axis and a fourth extending part 26e extending along the Y axis are connected to each other in a frame shape.
(32) The detection spring portion 26b is disposed outside the detection support portion 26a and is connected to the detection support portion 26a and the driving support portion 25a. In the illustrated example, one end of the detection spring portion 26b is connected to the vicinity of a connection (corner) between the third extending part 26d and the fourth extending part 26e of the detection support portion 26a, and the other end thereof is connected to the first extending part 25d of the driving support portion 25a.
(33) The detection spring portions 26b are formed so as to extend in the X axis direction and to meander in the Y axis direction, and are disposed so as to be symmetric to each other with respect to the X axis and the Y axis of the detection support portion 26a. If the detection spring portion 26b is formed and is disposed in the above-described manner, deflection (expansion and contraction) of the detection spring portion 26b is restricted when the detection support portion 26a moves in the X axis direction or the Z axis direction, and thus deflection (expansion and contraction) of the detection spring portion 26b in the Y axis direction is facilitated. In other words, the detection support portion 26a can easily be moved along the Y axis by an external force applied to the detection support portion 26a along the Y axis, that is, a so-called Coriolis force which is generated by angular velocity applied to the gyro sensor element 20 in a state in which the driving section 25 vibrates. The number of detection spring portions 26b is not limited to the number illustrated in
(34) The detection movable electrode 26c is disposed inside the detection support portion 26a, extends along the X axis, and is connected to the fourth extending part 26e. The detection fixed electrode 23 fixed to the base 10 is disposed so as to be separated from and be interposed between the detection movable electrodes 26c in an inner region of the detection support portion 26a. In other words, the detection movable electrodes 26c are disposed so as to oppose each other with the detection fixed electrode 23 interposed therebetween.
(35) A movement of the detection section 26 in the Y axis direction is detected by using a variation in capacitance between the detection fixed electrode 23 and the detection movable electrode 26c, caused by the movement of the detection section 26 in the Y axis direction. The quantity, shapes, and arrangements of the detection movable electrodes 26c and the detection fixed electrodes 23 are not particularly limited as long as a variation in capacitance between the detection movable electrode 26c and the detection fixed electrode 23 can be detected.
(36) In order to stably drive the above-described gyro sensor element 20, the inside of the cavity 100a is preferably in a decompressed environment or a vacuum environment in the vibrator 100 illustrated in
(37) The sealing hole 30c has a first opening 30d on the cavity 100a side and a second opening 30e on the outer surface 30b side of the lid 30, and, in a plan view, that is, when viewed from the Z axis direction, as illustrated in
(38) As illustrated in
(39) The penetration portion 24c is formed as a recess 24e which is a penetration recess which has the opening 24b on the lid 30 side together with the main surface 10a of the base 10. The recess 24e is a diffusion object shielding portion which accommodates metal component splash of the sealing member 40 in the cavity 100a when the sealing member 40 described later is melted by electron beams so as to close the sealing hole 30c. Hereinafter, the recess 24e, and the recess 24d illustrated in
(40) With reference to
(41) As illustrated in
(42) In the above-described arrangement of the sealing hole 30c and the fixing section 24a in a plan view, as illustrated in
(43) If a distance between an edge of the first opening 30d of the sealing hole 30c and an edge of the opening 24b of the fixing section 24a when viewed from the Z axis direction is set to L, and a gap between the gyro sensor element 20 and the bottom 30g of the recess 30a of the lid 30 is set to h, the following expression is preferably satisfied.
L>h/tan α (1)
(44) When the sealing member 40 is melted by electron beams or the like, and thus the sealing hole 30c is air-tightly sealed, there is a concern that part of the melted sealing member 40 may scatter from the first opening 30d as splash and diffuse in the cavity 100a, and the splash may be attached to the driving system structure 21 (refer to
(45) With reference to
(46) Similarly, also in another surface of the sealing hole 30c, splash of metal components of the sealing member 40 scatters in a direction along the sealing hole surface 30f which connects the first opening 30d and the second opening 30e of the sealing hole 30c to each other, that is, in an arrow direction of a scattering region F2 with a width of the first opening 30d along an angle α2 formed by the sealing hole surface 30f and the bottom 30g of the recess 30a of the lid 30.
(47) In this case, the right side h/tan α (2) of Expression (1) is represented in
h/tan α1=S1 (3)
h/tan α2=S2 (4)
(48) With respect to S1 and S2 in Equations (3) and (4), the opening 24b of the diffusion object shielding portion 24e is formed so that distances L1 and L2 between the edges of the first opening 30d and the edges of the opening 24b of the diffusion object shielding portion 24e satisfy the following conditions.
L1>S1 (5)
L2>S2 (6)
(49) Therefore, the scattering regions F1 and F2 are prevented from diffusing to the outside of the diffusion object shielding portion 24e by the inner circumferential wall of the penetration portion 24c forming the diffusion object shielding portion 24e, and splash of metal components of the sealing member 40 is attached to the inner wall of the penetration portion 24c in a region M inside the diffusion object shielding portion 24e and the main surface 10a of the base 10.
(50) As described above, the opening 24b of the diffusion object shielding portion 24e formed in the fixing section 24a is formed so as to satisfy Expression (1) (refer to
Second Embodiment
(51)
(52)
(53) A boundary fixing section 124, which is connected to the driving spring portion 25b which is disposed along a boundary line M connecting the first vibration body 121a to the second vibration body 121b, is formed on the main surface 10a of a partition 10c formed at the base 10 along the boundary line M. As illustrated in
(54)
(55) The above-described recess 126 accommodates diffusion objects containing metal components of the sealing member 40 which scatters in a cavity 200a when the sealing member 40 closing the sealing hole 30c is melted by electron beams. Hereinafter, the recess 126 is referred to as a diffusion object shielding portion 126.
(56) Also in the vibrator 200 according to the second embodiment, in the same manner as in the vibrator 100 according to the first embodiment, the relationship, illustrated in
L>h/tan α (1)
(57) As described above, the sealing hole 30c of the lid 30 is disposed so as to overlap, in a plan view, the frame 124c provided at the boundary fixing section 124 which is disposed between the first vibration body 121a and the second vibration body 121b. Therefore, the recess, as the diffusion object shielding portion 126, formed by the frame 124c can accommodate metal components which scatter when the sealing member 40 is melted. Thus, it is possible to prevent a metal scattering object from the sealing member 40 from being attached to the gyro sensor element 120, especially, the driving system structure 121, and thus to provide the vibrator 200 which includes the gyro sensor element 120 having performance of high accuracy. In the same manner as in the gyro sensor element 20 provided in the vibrator 100 according to the first embodiment, the diffusion object shielding portion 126 is not limited to being formed by the through hole 125 and the main surface 10a of the base 10, and the through hole 125 may be formed as a recess of the gyro sensor element 120.
(58) Although a description has been made of the form of the vibrator 100 or the vibrator 200 in which the gyro sensor element 20 or the gyro sensor element 120 as a functional element is provided with the diffusion object shielding portion 24e or 126, even a vibrator including an acceleration sensor element as a functional element may be provided with a diffusion object shielding portion.
(59) As illustrated in
(60) The acceleration sensor element 330 may include fixing sections 331a and 331b fixed onto the main surface 310a of the base 310, connection sections 332a and 332b, a movable section 333, a movable electrode 334, and fixed electrodes 335a and 335b.
(61) The fixing sections 331a and 331b are joined onto the main surface 310a of the base 310 over a circumference of a recess 310b of the base 310. A diffusion object shielding portion 336 is formed at at least one of the fixing sections 331a and 331b, and is formed at the fixing section 331a in the present embodiment. As illustrated in
(62) Therefore, as illustrated in
(63)
(64) The movable section 333 is connected to the fixing sections 331a and 331b via the connection sections 332a and 332b. The connection sections 332a and 332b have desired spring constants, and are connected to the fixing sections 331a and 331b so that the movable section 333 can move in the X axis direction. In the example illustrated in
(65) A plurality of fixed electrodes 335a and 335b are provided so that one end is joined onto the main surface 310a of the base 310 as a fixed end, and the other end extends toward the movable section 333 side as a free end. The fixed electrodes 335a and 335b are separated from the movable electrode 334 with a gap therebetween, and the fixed electrodes 335a and 335b are disposed so as to oppose each other with respect to the movable electrode 334 so that the fixed electrode 335a is disposed on one side of the movable electrode 334 in the +X direction and the fixed electrode 335b is disposed on the other side thereof in the −X direction.
(66) As described above, the fixing sections 331a and 331b, the connection sections 332a and 332b, the movable section 333, and the movable electrode 334 are integrally formed. The acceleration sensor element 330 including the fixing sections 331a and 331b, the connection sections 332a and 332b, the movable section 333, the movable electrode 334, and the fixed electrodes 335a and 335b is formed from a silicon substrate (not illustrated) joined to the base 310 by using the MEMS technique as described above, and is doped with impurities such as phosphorous or boron so as to be conductive.
(67) The movable section 333 is displaced in the X axis direction (the +X direction or the −X direction) while elastically deforming the connection sections 332a and 332b according to a variation in acceleration in the illustrated X axis direction. Due to such displacement, a gap between the movable electrode 334 and the fixed electrode 335a, and a gap between the movable electrode 334 and the fixed electrode 335b vary in sizes. According to the variations in the sizes of the gaps, capacitance between the movable electrode 334 and the fixed electrode 335a, and capacitance between the movable electrode 334 and the fixed electrode 335b vary in magnitude. In the vibrator 300 including the acceleration sensor element 330, acceleration in the X axis direction can be measured by detecting a variation in capacitance in the acceleration sensor element 330.
(68) In the acceleration sensor element 330, slight displacement occurring at the movable section 333 is detected as a variation in capacitance due to slight variations in the gaps between the movable electrode 334 and the fixed electrodes 335a and 335b. Therefore, if metal components of the sealing member 40 which scatter in the cavity 300a from the sealing member 40 closing the sealing hole 320b are even slightly attached to the movable section 333, a weight variation occurs in the movable section 333, and thus it is difficult to accurately detect acceleration. Thus, as described above, a relationship between the sealing hole 320b and the diffusion object shielding portion 336 is made to satisfy the relationship represented in Expression (1). As a result, it is possible to minimize splash diffusion of the metal components of the sealing member 40 outward the diffusion object shielding portion 336 and thus to prevent metal splash from being attached to at least the movable section 333 of the acceleration sensor element 330.
Third Embodiment
(69) The diffusion object shielding portion 24e or the diffusion object shielding portion 126, which accommodate metal components scattering from the sealing member 40 in the gyro sensor element 20 or the gyro sensor element 120 as functional elements provided in the vibrator 100 according to the first embodiment or the vibrator 200 according to the second embodiment described above, is integrally formed with the gyro sensor element 20 or the gyro sensor element 120, but, in the third embodiment, a description will be made of a vibrator including a gyro sensor element in which a functional element is formed separately from a diffusion object shielding portion.
(70)
(71) As illustrated in
(72) Wires which connect the gyro sensor element 20A to external connection terminals (not illustrated) of the vibrator 400 are disposed on the main surface 10a of the base 10. The wires include, for example, wires connected to the driving system structure 21, wires connected to the driving fixed electrodes 22, and wires connected to the detection fixed electrodes 23. As illustrated in
(73)
(74) As illustrated in
(75) In the frame-shaped wire portion 52a, the diffusion object shielding portion 52b, and the sealing hole 410b, a surface angle formed by a sealing hole surface 410f which connects the first opening 410d and the second opening 410e of the sealing hole 410b to each other, and a bottom 410c of a lid recess 410a, is set to α1, and a distance between an edge of the first opening 410d of the sealing hole 410b and an opening edge of the diffusion object shielding portion 52b when viewed from the Z axis direction is set to L1. If a gap between the frame-shaped wire portion 52a of the wire 52 and the bottom 410c of the lid recess 410a is set to h1, the following expression is preferably satisfied.
L1>h1/tan α1 (7)
(76) Although described later, the wires 51, 52 and 53 may be formed from a silicon substrate for forming the gyro sensor element 20A as a functional element, and may be formed through the same manufacturing steps as in the formation of the gyro sensor element 20A. In other words, the gap h1 between the frame-shaped wire portion 52a of the wire 52 and the bottom 410c of the lid recess 410a is substantially the same as the gap h (refer to Expression (1)) between the gyro sensor element 20A and the bottom 410c of the lid recess 410a.
(77) If the sealing hole 410b and the diffusion object shielding portion 52b are formed so as to satisfy the relationship represented in Expression (7), metal components of the sealing member 40 which scatter when the sealing member 40 is melted by electron beams can be accommodated in the diffusion object shielding portion 52b, and thus it is possible to prevent the scattering metal components from being attached to the driving system structure 21 at which slight vibration is excited in the gyro sensor element 20A. Therefore, it is possible to provide the vibrator 400 which includes the gyro sensor element 20A having performance of high accuracy.
(78) In the vibrator 400 according to the third embodiment, the diffusion object shielding portion 52b is formed so as to be included in the wire 52 separately from the fixing section 24 provided at the driving system structure 21, but is not limited thereto, and may be formed on the main surface 10a of the base 10 separately from the gyro sensor element 20A as a functional element and the exemplified wires 51, 52 and 53. In other words, a diffusion object shielding portion provided in a vibrator 500 illustrated in
(79)
(80) As illustrated in
(81) In a plan view of the vibrator 500, that is, when viewed from the Z axis direction, a surface angle formed by a sealing hole surface 510e which connects a first opening 510c of a sealing hole 510a on a recess bottom 510b side of a lid 510 to a second opening 510d outside the lid 510, and a recess bottom 510b of the lid 510, is set to α2, and a distance between an edge of the first opening 510c of the sealing hole 510a and an opening edge of the diffusion object shielding portion 60a when viewed from the Z axis direction is set to L2. If a gap between the protrusion 60 and the recess bottom 510b is set to h2, the following expression is preferably satisfied.
L2>h2/tan α2 (8)
(82) If the sealing hole 510a and the diffusion object shielding portion 60a are formed so as to satisfy the relationship represented in Expression (8), metal components of the sealing member 40 which scatter in the cavity 500a when the sealing member 40 is melted by electron beams can be accommodated in the diffusion object shielding portion 60a, and thus it is possible to prevent the scattering metal components from being attached to the driving system structure 21 (refer to
(83) Although described later, the protrusion 60 is formed from a silicon substrate for forming the gyro sensor element 20A as a functional element, and may be formed through the same manufacturing steps as in the formation of the gyro sensor element 20A. In other words, the gap h2 between the protrusion 60 and the recess bottom 510b of the lid 510 forming the cavity 500a is substantially the same as the gap h (refer to Expression (1)) between the gyro sensor element 20A and the recess bottom 510b.
Fourth Embodiment
(84) A manufacturing of the above-described vibrators 100, 200, 300, 400 and 500 will be described by exemplifying the vibrator 100.
(85) Base and Lid Preparing Step
(86) In a base and lid preparing step (S1), the base 10 and the lid 30 illustrated in
(87) The lid 30 is provided in which the recess 30a forming the cavity 100a of the vibrator 100 and the sealing hole 30c which is a through hole are formed. The lid 30 prepared in the base and lid preparing step (S1) is provided with the sealing hole 30c. The sealing hole 30c is formed by wet etching the lid 30 formed from a silicon substrate, and the sealing hole surface 30f is formed as a tilt surface due to etching isotropy of the silicon substrate. Therefore, the first opening 30d can be made smaller than the second opening 30e. The sealing hole 30c may be formed not only in the wet etching method, but also in a dry etching method or a combination of the wet etching method and the dry etching method. In this case, at least an area of the first opening 30d is preferably smaller than an area of the second opening 30e.
(88) Functional Element Forming Step
(89) In a functional element forming step (S2), the silicon substrate 2 joined to the base 10 prepared in the base and lid preparing step (S1) is used to form the gyro sensor element 20 which is a functional element as illustrated in
(90) As mentioned above, in the functional element forming step (S2), the gyro sensor element 20 is formed, and the penetration portion 24c forming the diffusion object shielding portion 24e is also formed in the silicon substrate 2 for forming the gyro sensor element 20 as a functional element. In the functional element forming step (S2), the processing method of simultaneously forming the diffusion object shielding portion 24e and the gyro sensor element 20 in the silicon substrate 2 processed into the gyro sensor element 20 can also be applied to a manufacturing method of the diffusion object shielding portion 126 in the vibrator 200, the diffusion object shielding portion 336 in the vibrator 300 including the acceleration sensor element 330, the diffusion object shielding portion 52b formed along with the wire 52 in the vibrator 400, or the diffusion object shielding portion 60a formed separately from the gyro sensor element 20A in the vibrator 500. Therefore, each of the diffusion object shielding portions 126, 336, 52b and 60a is formed from the silicon substrate 2 for forming a functional element.
(91) Lid Joining Step
(92) In a lid joining step (S3), the gyro sensor element 20 including the diffusion object shielding portion 24e is formed on the main surface 10a of the base 10 in the functional element forming step (S2), and then the lid 30 prepared in the base and lid preparing step (S1) is joined to the base 10. In the lid joining step (S3), as illustrated in
(93) Sealing Step After the lid joining step (S3), a sealing step (S4) is performed. In the sealing step (S4), as illustrated in
(94) Next, in the sealing step (S4), the vibrator 100 illustrated in
(95) In the above-described manufacturing method, a form of an individual piece has been described, but, generally, the base 10 and the lid 30 are formed in a wafer state. Therefore, after the sealing step (S4), a step may be provided in which a vibrator wafer in which a plurality of vibrators 100 are formed is divided into individual pieces through dicing.
(96) In the manufacturing method of the vibrator 100 according to the present embodiment, metal components of the sealing member 40 diffuse as splash in the cavity 100a although an amount thereof is small due to the sealing member 40 being irradiated with the electron beams R in the sealing step (S4) illustrated in
Fifth Embodiment
(97)
(98) The base substrate 1100 is preferably made of an electrically insulating plate-like material which is rectangular and has a planer shape, and may be, for example, a ceramic substrate or an epoxy resin substrate as illustrated in
(99) The vibrator 100 is joined onto a surface 1100a (hereinafter, referred to as a placing surface 1100a) of the base substrate 1100 on which the vibrator 100 is placed and joined, by using an epoxy-based resin adhesive or the like. A plurality of vibrator connection terminals 1110 and substrate connection terminals 1120 are formed on the placing surface 1100a, and external connection terminals 1130 for connection to electrodes provided on an external substrate (not illustrated) are formed on an outer surface 1100b opposite to the placing surface 1100a. The substrate connection terminals 1120 are electrically connected to the external connection terminals 1130 via wires (not illustrated) formed in the base substrate 1100. The vibrator connection terminals 1110 are electrically connected to external terminals (not illustrated) of the vibrator 100.
(100) The semiconductor element 1200 is provided with a plurality of connection pads 1200a which are connected, via bonding wires 1410, to the vibrator connection terminals 1110 which are electrically connected to the vibrator 100. Further, the semiconductor element 1200 is provided with a plurality of connection pads 1200b which are connected to the substrate connection terminals 1120 formed on the placing surface 1100a of the base substrate 1100, via bonding wires 1420.
(101) According to the above-described electronic device 1000, by using the vibrator 100 which prevents metal scattering objects from the sealing member 40 from being attached to the gyro sensor element 20, especially, the driving system structure 21 (refer to
Sixth Embodiment
(102) As electronic apparatuses according to a sixth embodiment, a description will be made of a smart phone and a digital still camera including the vibrators 100, 200, 300, 400 and 500 according to the first to third embodiments or the electronic device 1000 according to the fifth embodiment. In the present embodiment, the electronic device 1000 according to the fifth embodiment will be described as an example, but a smart phone or a digital still camera may be used which includes an electronic circuit board into which the vibrators 100, 200, 300, 400 and 500 according to the first to third embodiments are incorporated.
(103)
(104)
Seventh Embodiment
(105) As a specific example of a moving object according to a seventh embodiment, including the vibrators 100, 200, 300, 400 and 500 according to the first to third embodiments or the electronic device 1000 according to the fifth embodiment, an automobile will be described.