Pressure lock for jars
09822599 · 2017-11-21
Assignee
Inventors
Cpc classification
E21B31/1135
FIXED CONSTRUCTIONS
International classification
Abstract
A jar includes the following: a mandrel; an outer housing slidably disposed about the mandrel; a low pressure chamber having a first port and formed between the mandrel and the outer housing; a high pressure chamber having a second port and formed between the mandrel and the outer housing; a fluid passage between the first and second port; and a valve disposed in the fluid passage.
Claims
1. A jar comprising: a mandrel; an outer housing slidably disposed about the mandrel; a low pressure chamber formed between the mandrel and the outer housing; a high pressure chamber formed between the mandrel and the outer housing; a fluid passage extending between the low and high pressure chambers; a first port connecting the low pressure chamber to the fluid passage; a second port connecting the high pressure chamber to the fluid passage; and a valve axially movably disposed in the fluid passage, the valve selected from the group consisting of a needle valve and a seal rod.
2. The jar of claim 1, wherein the valve comprises a needle valve configured to seal the second port, thereby allowing pressure to build in the high pressure chamber.
3. The jar of claim 2, wherein the needle valve translates axially as wellbore annulus pressure increases to seal the second port.
4. The jar of claim 2, wherein the needle valve translates axially as wellbore annulus pressure decreases to permit fluid communication in the fluid passage between the first port and the second port.
5. The jar of claim 1, further comprising a plunger disposed in the fluid passage.
6. The jar of claim 5, wherein the plunger is configured to translate axially as pressure increases to cause the seal rod to close the fluid passage.
7. The jar of claim 6, wherein an increase in pressure increases the temperature in the fluid passage and the increase in temperature expands the seal rod.
8. A drilling jar comprising: a mandrel; an outer housing around at least a portion of the mandrel; and a safety bypass configured to lock the jar when exposed to ambient wellbore pressure, the safety bypass including: a low pressure chamber radially between the mandrel and the outer housing; a high pressure chamber radially between the mandrel and the outer housing; a first port extending radially outward from the low pressure chamber; a second port extending radially outward from the high pressure chamber; a fluid passage connecting the first port and the second port; and a valve within the fluid passage and configured to move axially in response to wellbore pressure.
9. The drilling jar of claim 8, the valve configured to seal the second port as wellbore annulus pressure increases, thereby allowing pressure to build in the high pressure chamber.
10. The drilling jar of claim 8, the needle configured to permit fluid flow from the second port, into the fluid passage, and to the first port as wellbore annulus pressure decreases to restrict the pressure from building in the high pressure chamber.
11. The drilling jar of claim 8, the valve including a needle valve or plunger.
12. The drilling jar of claim 8, further comprising: a detent piston configured to transmit force on the mandrel to the outer housing.
13. The drilling jar of claim 12, further comprising: a lower chamber between the housing and the mandrel, the detent piston configured to increase fluid pressure in the lower chamber in response to the force being applied to the mandrel.
14. The drilling jar of claim 13, the fluid pressure in the lower chamber being directly proportional to the force applied to the mandrel.
15. The drilling jar of claim 13, further comprising an upper chamber configured to receive fluid from the lower chamber.
16. The drilling jar of claim 15, flow of fluid from the lower chamber to the upper chamber configured to cause relative axial movement between the outer housing and the mandrel.
17. A method of locking a jar from inadvertent actuation, comprising: tripping jar into a wellbore, the jar including a mandrel movably located within an outer housing, upper and lower chambers between the mandrel and the outer housing and configured to transfer fluid therebetween to activate the jar, and a safety bypass selectively providing fluid flow between a high pressure chamber and a low pressure chamber between the mandrel and the outer housing, through ports and a fluid passage connecting the high and low pressure chambers; in response to increased pressure in a wellbore annulus, moving a needle valve or seal rod valve of the safety bypass within the fluid passage and thereby blocking fluid flow between the high and low pressure chambers in the safety bypass valve; activating the jar; tripping the jar out of the wellbore, which includes exposing the safety bypass to reduced pressure in the wellbore annulus; and in response to the pressure decreasing in the wellbore annulus, moving the valve of the safety bypass within the fluid passage and thereby enabling fluid flow between the high and low pressure chambers in the safety bypass valve.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(14) Drilling jars are used to free stuck drill strings or to recover stuck drill string components during drilling or workover operations. The jars provide an impact blow either in the up or down directions. The driller can control the jarring direction, impact intensity and jarring times from the rig floor. The magnitude and direction of the load used to initiate the impact blow (jar) achieve this control. Examples of hydraulic jars are disclosed in U.S. Pat. Nos. 5,431,221, 5,174,393, 5,595,244, 5,447,196, 5,503,228, 5,595,253 and such patents are hereby incorporated by reference herein.
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(16) The magnitude of the pressure in lower chamber 16 is directly proportional to the magnitude of the force applied to mandrel 12. This high-pressure fluid is allowed to flow through orifice (not shown) to an upper chamber 20. The result of this fluid flow is a relative axial movement between outer housing 14 and mandrel 12. When this relative axial movement is sufficient to place the orifice in juxtaposition to relief area 17 of outer housing 14, a sudden release of high pressure fluid occurs which results in an impact blow being delivered to the “knocker” part of the jar (not shown). The “knocker” is usually located at the upper most end portion of the drilling jar.
(17) As explained above, during the removal of one or more jars from a wellbore, they are stored on the derrick floor in the open position with two or more drill collars above it. The weight of the drill collars and the jar itself may close the jar causing accidental firing/unintentional impact blows of the jar. Unintentional impact blows result in safety concerns for rig operators. Safety clamps are typically used to prevent this occurrence, but they present a significant falling hazard as they can be 30 to 90 ft above the floor.
(18) Referring to
(19) Referring to
(20) During assembly, a ball stop assembly 105 is disposed in ball stop housing 130. Lower sub 110 may then be coupled to ball stop housing 130 through a screw-type connection, or alternatively with bolts, rivets, or through other connections known in the art. When ball stop housing 130 is made-up with lower sub 110, a top extension 140 of lower sub 110 may contact a ball retainer 145 of ball stop assembly 105. Thus, when assembled, lower jar assembly 120 is coupled to ball stop housing 130, which is coupled to lower sub 110, such that lower mandrel 125 may communicate axially through ball stop housing 130 and ball stop assembly 105.
(21) Referring to
(22) A spring 170 is disposed around spring slide 150 and held in place with a seal 175. Seal 175 is fixed relative to spring slide 150. When assembled, the ball stop assembly 105 is disposed in the ball stop housing 130 (
(23) Referring to
(24) The ball stop 165 is rotated by converting axial movement of slide assembly 150 to rotate ball stop 165. As illustrated herein, actuation occurs as a result of a pressure differential created by the difference between the pressure of the drilling fluid and the sealed chamber of air, which is created by sealing the spring 170 via seal 175. As internal drilling fluid pressure increases, the spring assembly 150 translates axially and rotates ball stop 165 into the open position. This process is illustrated through the progression of
(25) Referring now to
(26) As illustrated in
(27) During operation of the jar, as explained above, the pressure generated by mud pumps allows the jar to remain in an open position due to the hydrostatic head. Thus, the tool may be operated substantially automatically, as the tool will modulate between open and closed positions as a result of the pressure generated by the mud pumps. In an alternate embodiment, modulation of the tool between open and closed positions may occur through manual actuation of a ball stop.
(28) Referring to
(29) Referring to
(30) Referring to
(31) As a drilling jar having detent section 300 is run into a wellbore, annular pressure acts on needle valve 323, causing needle valve 323 to translate axially downwardly. The axial translation of needle valve 323 within fluid passage 315 blocks second port 322, thereby preventing fluid from flowing from high pressure chamber 305 to low pressure chamber 310. Because fluid is prevented from flowing between high pressure chamber 305 and low pressure chamber 310, pressure is allowed to build within high pressure chamber 305 by the downward force of the mandrel 12 (
(32) As the jar is removed from the wellbore, the annulus pressure decreases, thereby causing needle valve 323 to translate axially upwardly, as the spring 325 of needle valve biases the needle valve into an open condition. In an open condition, fluid is allowed to flow from high pressure chamber 305 through second port 322, into fluid passage 315, through first port 320, and into low pressure chamber 310. When the jar is in an open condition, and fluid is allowed to flow between high pressure chamber 305 and low pressure chamber 310, pressure cannot build in high pressure chamber 305, thereby preventing the jar from firing.
(33) Those of ordinary skill in the art will appreciate that as the jar is stored in the derrick, the jar is at ambient pressure and needle valve will be biased in an open condition, thereby preventing pressure from building in high pressure chamber 305. Thus, as long as the jar remains in the derrick and stored, the jar will not unintentionally fire. As such, this embodiment of the present disclosure provides a pressure sensing device that diverts the flow of hydraulic fluid away from the pressure building detent system, thereby serving as a secondary safety mechanism when a jar is returned to the surface and placed in the derrick.
(34) Referring to
(35) As the jar is run into the wellbore, annulus pressure acts on plunger 330, compressing a spring 325, preventing seal rod 335 from moving axially. As temperature increases, seal rod 335 thermally expands, thereby sealing second port 322 and preventing the flow of fluid from high pressure chamber 305 through fluid passage 315 into low pressure chamber 310. Because fluid cannot flow from high pressure chamber 305 into low pressure chamber 310, pressure builds within high pressure chamber 305 by the downward force of the mandrel 12 (
(36) When the jar is removed from the wellbore, annulus pressure decreases and a spring 325 allows plunger 330 to retract into a biased, open position. As the temperature decreases from the downhole temperatures, the seal rod 335 contracts and allows fluid to bypass from high pressure chamber 305 through fluid passage 315 and into low pressure chamber. Because fluid is allowed to flow from high pressure chamber 305 and low pressure chamber 310, pressure cannot build in high pressure chamber 305, thereby preventing the jar from unintentionally firing while the jar is stored in the derrick.
(37) In certain embodiments, seal rod 335 may be mechanically held within fluid passage 315, thereby not requiring plunger 330. In such an embodiment, the temperature increase as the jar is run into the wellbore causes seal rod 335 to thermally expand, thereby blocking second port 322, allowing pressure to build within high pressure chamber 305, and allowing jar to fire.
(38) Referring to
(39) Turning specifically, to
(40) As illustrated, first valve 420 is in the open position, thereby allowing fluid to flow freely from pressure chamber 410 to pressure chamber 405. This condition occurs as the jar 400 is run into the wellbore as a result of annulus pressure acting on first valve 420. Due to the annulus pressure, the first valve 420 is forced open, thereby allowing the free flow of fluid from pressure chamber 410 to pressure chamber 405. Because fluid may flow therebetween, mandrel 402 can move down with respect to outer housing 401 allowing the tool to go from open position (on surface) to firing position (downhole).
(41) Referring to
(42) Referring to
(43) Referring specifically to
(44) Referring now to
(45) Embodiments of the present disclosure may provide primary and secondary safety mechanisms for drilling jars. In certain embodiments, primary safety mechanisms may prevent axial translation of a mandrel within a jar, thereby preventing the jar from accidentally firing. In other embodiments, secondary safety mechanisms may prevent pressure from building within the detent, thereby passively preventing a jar from firing unless the jar is in the wellbore. Such primary and secondary safety mechanisms may allow drilling jars to be stored in a derrick with less risk of accidentally firing, as the jar may not be capable of building hydraulic pressure or axially translating a lower mandrel.
(46) Multiple primary and secondary safety mechanisms may be used on a single jar, thereby further increasing the safety of the jar. For example, in certain embodiments, a primary safety mechanism preventing axial movement of the lower mandrel may be used in the same jar as a secondary safety mechanism, such as a mechanism that prevent hydraulic pressure from building in the detent. Additionally, in certain embodiments, both active and passive safety systems may be used. For example, in certain embodiments an operator may be required to manually actuate an operating stem in addition to the jar having a secondary passive safety system, such as a system to prevent hydraulic pressure from building in the detent system. Those of ordinary skill in the art will appreciate that various combinations of the safety systems disclosed herein may be combined without departing from the scope of the present disclosure.
(47) Although only a few example embodiments have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the example embodiments without materially departing from pressure lock for jars Accordingly, all such modifications are intended to be included within the scope of this disclosure. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. It is the express intention of the applicant not to invoke 35 U.S.C. §112, paragraph 6 for any limitations of any of the claims herein, except for those in which the claim expressly uses the words ‘means for’ together with an associated function.