End effector
11667040 · 2023-06-06
Assignee
Inventors
- Philipp Lohse (Grenzach-Wyhlen, DE)
- Eugen Bekarew (Grenzach-Wyhlen, DE)
- Matthias Meyer (Weil am Rhein, DE)
- Philippe Moebel (Blotzheim, FR)
Cpc classification
B25J11/00
PERFORMING OPERATIONS; TRANSPORTING
B29C70/384
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25J15/00
PERFORMING OPERATIONS; TRANSPORTING
B25J11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An end effector for laying down fibers on a laying mold, the end effector having at least one bobbin arrangement of a system type, the system type being defined by virtue of the fact that the bobbin arrangement has a first bobbin for providing a first fiber strand and a second bobbin for providing a second fiber strand, the rotational axes of the first and the second bobbin being arranged at an angle with respect to one another, the first fiber strand and the second fiber strand being merged over a deflection unit and being guided from a corner region of the end effector jointly into a center region of the end effector and further to a pressure roller.
Claims
1. An end effector for laying down fibers on a laying mold, the end effector comprising at least one bobbin arrangement of a system, the system being defined by virtue of the fact that the bobbin arrangement comprises a first bobbin for providing a first fiber strand and a second bobbin for providing a second fiber strand, a rotational axis of the first bobbin and a rotational axis of the second bobbin being arranged at an angle with respect to one another, the first fiber strand and the second fiber strand being merged over a deflection unit and being guided from a corner region of the end effector jointly into a center region of the end effector and further to a pressure roller, wherein the corner region is defined from an interior of the end effector as a portion of the end effector that is external to a line connecting an axial end of the first bobbin and an axial end of the second bobbin, wherein the first bobbin and the second bobbin lie closest to the deflection unit.
2. The end effector as claimed in claim 1, wherein the at least one bobbin arrangement comprises a first bobbin arrangement of the system and a second bobbin arrangement of the system, wherein the first fiber strands from the first bobbin arrangement are merged over a first deflection unit and are guided from a first corner region of the end effector jointly into the center region of the end effector and further to the pressure roller, and wherein the second fiber strands from the second bobbin arrangement are merged over a second deflection unit which lies opposite the first deflection unit, and are guided from a second corner region of the end effector, which second corner region lies opposite the first corner region, jointly into the center region of the end effector and further to the pressure roller.
3. The end effector as claimed in claim 2, wherein the first and/or the second deflection unit are/is arranged in such a way that the first and/or second fiber strands from the respective deflection unit run into the center region through a corridor which is delimited in a direction parallel to a longitudinal axis by way of two planes which are orthogonal with respect to the longitudinal axis and run through two mutually facing bobbin sides of two bobbins which are adjacent in the longitudinal direction.
4. The end effector as claimed in claim 2, wherein the end effector comprises one or more further bobbin arrangements of the system, the fiber strands of which are guided in each case over the first deflection unit or the second deflection unit into the center region of the end effector.
5. The end effector as claimed in claim 4, wherein the end effector comprises at least 4 bobbin arrangements of the system.
6. The end effector as claimed in claim 4, wherein the end effector comprises at least two sides, on which the first and second bobbins of the at least one bobbin arrangement are arranged, the first bobbins being arranged on a first side of the at least one bobbin arrangement, the first fiber strands of which lead to the first deflection unit, the second bobbins being arranged on the second side of the at least one bobbin arrangement, the second fiber strands of which lead to the first deflection unit, the first bobbins being arranged on a third side of the at least one bobbin arrangement, the first fiber strands of which lead to the second deflection unit, the second bobbins being arranged on a fourth side of the at least one bobbin arrangement, the second fiber strands of which lead to the second deflection unit.
7. The end effector as claimed in claim 6, wherein the first side, the second side, the third side, and the fourth side of the end effector form a polygon in cross section, in the section transversely with respect to the longitudinal axis of the end effector.
8. The end effector as claimed in claim 7, wherein the polygon is a quadrilateral.
9. The end effector as claimed in claim 7, wherein the first and second bobbins are arranged mirror-symmetrically with respect to a plane through the first and the second deflection unit and parallel to a rotational axis of a deflection roller of the deflection unit, and/or wherein the first and second bobbins are arranged mirror-symmetrically with respect to a plane through the corner regions of the end effector and parallel to a rotational axis of a deflection roller of the deflection unit, and/or wherein the first and second bobbins are arranged mirror-symmetrically with respect to a plane which is orthogonal with respect to the longitudinal axis of the end effector.
10. The end effector as claimed in claim 9, wherein, furthermore, the system is defined by virtue of the fact that the first and second bobbins of the system are in each case a constituent part of a bobbin unit, and that the bobbin unit comprises a dancer roller and/or a deflection roller, and wherein the first fiber strands and/or the second fiber strands of the respective bobbin of a bobbin unit are guided from said bobbin to the dancer roller and around the deflection roller before they are fed to the first or second deflection unit.
11. The end effector as claimed in claim 10, wherein the first and/or second deflection unit comprises (in each case) one deflection roller for the first and/or second fiber strands which are fed to them/it, and wherein a rotational axes of the deflection roller of the first and/or second deflection unit is arranged in each case orthogonally with respect to the rotational axes of the bobbins and/or of the pressure roller.
12. The end effector as claimed in claim 11, wherein the deflection rollers of the first and/or second deflection unit are arranged in a V-shaped manner, and/or wherein the rotational axes of the deflection rollers are arranged offset radially with respect to one another.
13. The end effector as claimed in claim 1, wherein the end effector extends along a longitudinal axis, wherein a diagonal which connects the first corner region and the second corner region intersects a projection of the pressure roller, which projection is directed parallel to the longitudinal axis, and further wherein a rotational axis of the pressure roller is arranged orthogonally with respect to the diagonal which connects the first and the second corner region.
14. The end effector as claimed in claim 13, wherein the rotational axis of the pressure roller is arranged at an angle which does not equal 0° and/or at an angle which does not equal 90° with respect to the rotational axes of the bobbins.
15. The end effector as claimed in claim 1, wherein, furthermore, the system is defined by virtue of the fact that the first fiber strands and the second fiber strands of the first and the second bobbin are fed in a mirror-symmetrical manner from the deflection unit to the pressure roller, a plane of symmetry being arranged orthogonally with respect to a rotational axis of the pressure roller.
16. The end effector as claimed in claim 1, wherein, after being guided into the center region of the end effector, the first and/or second fiber strands from the first deflection unit or the first and/or second fiber strands from the second deflection unit are deflected by a further deflection unit, and are fed to the pressure roller.
17. The end effector as claimed in claim 1, wherein the first and/or second fiber strands from the first deflection unit and the first and/or second fiber strands from the second deflection unit are fed to the pressure roller in an alternating manner next to one another, and wherein, arranged next to one another, they are deposited from the pressure roller as a tape consisting of fiber strands.
18. A manipulator with an end effector as claimed in claim 1.
19. The end effector as claimed in claim 1, wherein, furthermore, the system is defined by virtue of the fact that the first and second fiber strands of the first and the second bobbin are fed in a mirror-symmetrical manner from the deflection unit from the first and second bobbin, to the pressure roller, a plane of symmetry being arranged orthogonally with respect to a rotational axis of the pressure roller.
20. The end effector as claimed in claim 1, wherein, after being guided into the center region of the end effector, the first and/or second fiber strands from the first deflection unit or the first and/or second fiber strands from the second deflection unit are deflected by a further deflection unit, in each case by a further deflection unit, and are fed to the pressure roller, without further deflection.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following text, the disclosure will be described in greater detail on the basis of a drawing which shows merely one exemplary embodiment and in which:
(2)
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DETAILED DESCRIPTION
(8)
(9) The manipulator 1 can be a robot with at least four movement axes. In the exemplary embodiment, the manipulator 1 has six rotational axes. It is an articulated arm robot. In addition or as an alternative, however, the robot can also be configured as a gantry robot. The robot can have three hand axes. That is to say, its last three movement axes in front of the manipulator flange 1a are rotational axes. The end effector 2 is held and moved by the manipulator 1 via the manipulator flange 1a of the manipulator 1.
(10) According to the proposal, the end effector 2 has at least one bobbin arrangement 4 of a system type. Here, the bobbin arrangement 4 of the system type is defined by virtue of the fact that it has a first bobbin 5, 5a for providing a first fiber strand 6, 6a and a second bobbin 5, 5b for providing a second fiber strand 6, 6b. Here, the rotational axes R.sub.S1, R.sub.S2 of the first bobbin 5a and of the second bobbin 5b are arranged at an angle with respect to one another.
(11) The angle W.sub.S between the rotational axis R.sub.S1 of the first bobbin 5a and the rotational axis R.sub.S2 of the second bobbin 5b, which angle encloses a deflection unit 7, can be between 20° and 160°, between 45° and 135°, or substantially 90°.
(12) An exceptionally compact construction of the end effector 2 and particularly simple fiber strand routing can be achieved by virtue of the fact that the first fiber strand 6a and the second fiber strand 6b are merged over a deflection unit 7 and are guided from a corner region 8 of the end effector 2 jointly into a center region 9 of the end effector 2 and further to a pressure roller 10.
(13) In the case of the end effector 2 according to the proposal, said particular compactness is achieved by way of the merging of the fiber strands 6, 6a, 6b in a corner region 8, 8a, 8b by means of the deflection unit 7 which is arranged in the latter.
(14) This principle is shown diagrammatically in
(15) As can be gathered, furthermore, from
(16)
(17) As can be gathered from the diagrammatic illustration of
(18) In addition or as an alternative, the rotational axis R.sub.A of the pressure roller 10 can be arranged at an angle which does not equal 0° and/or at an angle which does not equal 90° with respect to the rotational axes R.sub.S1, R.sub.S2 of the bobbins 5. That is to say, the rotational axis R.sub.A of the pressure roller 10 is not perpendicular and/or not parallel with respect to the rotational axes R.sub.S1, R.sub.S2 of the bobbins 5. In particular, in the case of an arrangement of this type of the rotational axis R.sub.A of the pressure roller 10 with respect to the rotational axes R.sub.S1, R.sub.S2 of the bobbins 5, particularly simple fiber strand routing to the pressure roller 10 can be realized by way of the deflection units 7, 7a, 7b in the corner regions 8, 8a, 8b of the end effector 2. The pressure roller 10 can be arranged with respect to the bobbins 5 in such a way that the rotational axis R.sub.A of the pressure roller 10 is arranged at an angle between 15° and 75°, such as between 30° and 60°, or here 45°, with respect to the rotational axes R.sub.S1, R.sub.S2 of the bobbins 5.
(19) Here, furthermore, the pressure roller 10 is arranged in such a way that the longitudinal axis L of the end effector 2 or the “center line” leads past the rotational axis R.sub.A of the pressure roller 10, that is to say does not intersect the latter. It is the case in the exemplary embodiment that the longitudinal axis L or the “center line” makes tangential contact with the rolling face 10a of the pressure roller 10.
(20) The fiber strands 6 which are guided to the pressure roller 10 can thus be laid on the laying mold 10 in a particularly satisfactory manner. They are unrolled from the end effector from the bobbins 5 and are fed to the pressure roller 10. The laying of the fiber strands 6 or fibers, in particular carbon fibers and/or glass fibers, of the fiber strands 6 takes place here as a tape of fiber strands 6 over the pressure roller 10. The fiber strands 6 can be what are known as prepregs (pre-impregnated fibers). Here, as shown in
(21) As can be gathered from
(22) As can be gathered from
(23) As shown in
(24) Here, a carrying element 12 is provided on each side 11, 11a, 11b, 11c, 11d of the end effector 2, which carrying element 12 carries the bobbins 5 which are arranged on said side 11, 11a, 11b, 11c, 11d. In order to save weight, recesses can be provided in the carrying elements 12.
(25) The sides 11, 11a, 11b, 11c, 11d of the end effector 2 here form a polygon in section transversely, in particular orthogonally, with respect to the longitudinal axis L of the end effector 2. The polygon is here a quadrilateral, in particular a square. As an alternative, however, the quadrilateral can also be a rhombus and/or a rectangle.
(26) That corner region 8a of the end effector 2, from which the fiber strands 6 which are merged by the first deflection unit 7a are guided into the center region 8 of the end effector 2, lies here in the region of the sectional edges 13 of planes E.sub.1, E.sub.2 which extend along the first and the second side 11a, 11b. That corner region 8b of the end effector 2, from which the fiber strands 6 which are merged by the second deflection unit 7b are guided into the center region 9 of the end effector 2, lies here in the region of the sectional edges of planes E.sub.3, E.sub.4 which extend along the third and the fourth side 11c, 11d of the end effector 2.
(27) In addition, the end effector 2 has two corner regions 8c, 8d which lie opposite one another and are configured without deflection units. Furthermore, all the corner regions 8 of the end effector 2 can be configured without bobbins.
(28) The corner regions 8a, 8b can be delimited toward the interior of the end effector by way of a connecting line V of those axial ends of the bobbins 5 which lie toward the interior of the end effector and lie closest to the first or second deflection unit 7a, 7b. Toward the exterior of the end effector, the corner regions 8a, 8b can be delimited by way of a plane which is oriented orthogonally with respect to the rotational axis R.sub.S1 of the first bobbin 5a which lies closest to the first or second deflection unit 7a, 7b, and which plane intersects the axial end of said bobbin 5a, and a plane which is oriented orthogonally with respect to the rotational axis R.sub.S2 of the second bobbin 5b which lies closest to the first or second deflection unit 7a, 7b, and which plane intersects the axial end of said bobbin 5b, cf.
(29) The center region 9 here extends through the end effector 2 along the longitudinal axis L of the end effector 2 as far as the pressure roller 10, the width in the radial direction in relation to the longitudinal axis L being delimited by way of the bobbins 5.
(30) As can be gathered, furthermore, from
(31) Of the bobbin arrangements 4a, the fiber strands 6 of which lead to the first deflection unit 7a, the axial ends of the first bobbins 5a here lie in each case in one plane. Furthermore, of the bobbin arrangements 4a, the fiber strands 6 of which lead to the first deflection unit 7a, the axial ends of the second bobbins 5b lie in each case in one plane. Here, this also applies analogously in each case to the first and second bobbins 5 of the bobbin arrangements 4b, the fiber strands 6 of which lead to the second deflection unit 7b.
(32) Here, furthermore, in each case the same number of fiber strands 6 from the same number of bobbin arrangements 5 are deflected by the first deflection unit 7a and the second deflection unit 7b.
(33) Furthermore, the bobbins 5 in the exemplary embodiment are arranged mirror-symmetrically with respect to a plane E.sub.S1 through the first and the second deflection unit 7a, 7b and parallel to a rotational axis R.sub.U of a deflection roller 21 of the deflection unit 7. In addition or as an alternative, the bobbins 5 can be arranged mirror-symmetrically with respect to a plane E.sub.S2 through the free corner regions 8, 8c, 8d of the end effector 2 and parallel to a rotational axis R.sub.U of a deflection roller 21 of the deflection unit 7, and/or the bobbins can be arranged mirror-symmetrically with respect to a plane E.sub.S3 orthogonally with respect to the longitudinal axis L of the end effector 2.
(34) The bobbins 5 of a bobbin unit 4 of a system type are here in each case a constituent part of a bobbin unit 14. A bobbin unit 14 of this type is shown in
(35) In the exemplary embodiment and as shown in
(36) Furthermore, the bobbin arrangement 4 of the system type is defined by virtue of the fact that the bobbin 5 has a brake 20. The latter can be a hysteresis brake and/or a pneumatic brake and/or an eddy current brake. The brake force of the brake 20 can be regulated.
(37) Furthermore, the system type can be defined by virtue of the fact that the fiber strands 6 of the first and the second bobbin 5a, 5b are guided mirror-symmetrically from the deflection unit 7, 7a, 7b, such as from the first and second bobbin 5a, 5b, to the pressure roller 10, the plane of symmetry E.sub.S being arranged orthogonally with respect to the rotational axis R.sub.A of the pressure roller 10. Said mirror-symmetrical routing of the fiber strands 6 is shown in the illustration of the fiber strand courses from the bobbins 5 in the direction of the pressure roller in
(38) Here, the first and/or the second deflection unit 7a, 7b have/has a deflection roller 21, in particular for each of the fed fiber strands 6. Particularly reliable routing of the fiber strands 6 can be achieved as a result. In particular, the deflection rollers 21 can also have guide edges 22 for the individual fiber strands 6.
(39) As can be gathered from
(40) The fiber strands 6 are routed substantially in parallel from the first and the second deflection unit 7a, 7b into the center region 9 of the end effector 2. Substantially parallel routing is to be understood here to mean an angle W.sub.F between the course axes of their fiber strands 6 of at most 5°, at most 3°, or at most 1°. At least one further deflection unit 23 (here, two further deflection units 23a, 23b) can be provided in the center region 9 for deflecting the fiber strands 6 to the pressure roller 10. After being guided into the center region 9 of the end effector 2, the fiber strands 6 from the first deflection unit 7a are deflected by a first further deflection unit 23a and are fed to the pressure roller 10, in particular without further deflection. After being guided into the center region 9 of the end effector 2, the fiber strands 6 from the second deflection unit 7b are likewise deflected by a second further deflection unit 23b and are fed to the pressure roller 10, in particular without further deflection.
(41) Here, as shown diagrammatically in
(42) The fiber strands 6 from the first and the fiber strands 6 from the second deflection unit 7a, 7b are fed here in an alternating manner next to one another to the pressure roller 10 (as shown diagrammatically in
(43) In order to convey the fiber strands 6 to the pressure roller 10, the end effector 2 has at least one conveying device 26. In each case at least one conveying unit 26 (here, in each case two conveying units 26) can be provided on the end effector 2 for conveying the fiber strands 6 which are deflected by the first deflection unit 7a, and/or for conveying the fiber strands 6 which are deflected by the second deflection unit 7b. They can be arranged upstream and downstream of a cutting unit 27. The cutting unit or units 27 serves/serve to cut the fiber strands 6 to length, in particular individually, transversely with respect to the course axis of the fiber strands 6.
(44) As in
(45) Finally, it is also to be noted that the manipulator 1 with the end effector 2 and the laying mold 3 can be set up in an air-conditioned enclosure. As a result, constant ambient conditions can be ensured when the fiber strands 6 are being laid onto the laying mold 3.