Folded camera lens designs
11668894 · 2023-06-06
Assignee
Inventors
- Gal Shabtay (Tel Aviv, IL)
- Ephraim Goldenberg (Tel Aviv, IL)
- Michael Dror (Tel Aviv, IL)
- Itay Yedid (Tel Aviv, IL)
- Gil Bachar (Tel Aviv, IL)
Cpc classification
H04N23/55
ELECTRICITY
G02B13/02
PHYSICS
H04N23/58
ELECTRICITY
International classification
G02B13/00
PHYSICS
G02B13/02
PHYSICS
H04N23/55
ELECTRICITY
Abstract
Digital cameras, optical lens modules for such digital cameras and methods for assembling lens elements in such lens modules. In various embodiments, the digital cameras comprise an optical lens module including N≥3 lens elements L.sub.i, each lens element comprising a respective front surface S.sub.2i−1 and a respective rear surface S.sub.2i. In various embodiments the first lens element toward the object side, L.sub.1 and its respective front surfaces S.sub.1 have optical and/or mechanical properties, such as a clear aperture, a clear height and a mechanical height that are larger than respective properties of following lens elements and surfaces. This is done to achieve a camera with large aperture stop, given a lens and/or camera height.
Claims
1. An optical lens module, comprising N lens elements L.sub.1 to L.sub.N, wherein N=4 or 5, wherein each lens element L.sub.i has a height H.sub.Li for 1≤i≤N, and wherein H.sub.L1=H.sub.LN>H.sub.L2, wherein each lens element comprises a respective front surface S.sub.2i−1 and a respective rear surface S.sub.2i, the lens element surfaces marked S.sub.k where 1≤k≤2.sub.N, wherein each lens element surface has a clear aperture value CA(S.sub.k), wherein the optical lens module is included in a digital camera together with an image sensor that has a sensor diagonal SD, and wherein a ratio CA(S.sub.2N)/SD between the clear aperture value of a rear surface of last lens element CA(S.sub.2N) and SD is smaller than 0.8.
2. The optical lens module of claim 1, wherein H.sub.L1>H.sub.Li for 3≤i≤N−1.
3. The optical lens module of claim 1, wherein the clear aperture value CA(S.sub.1) of surface S.sub.1 is greater than a clear aperture value of each of surfaces S.sub.2 to S.sub.2N.
4. The optical lens module of claim 1, further comprising a lens barrel having a barrel height H and wherein H.sub.LN≥H.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Non-limiting examples of embodiments disclosed herein are described below with reference to figures attached hereto that are listed following this paragraph. The drawings and descriptions are meant to illuminate and clarify embodiments disclosed herein, and should not be considered limiting in any way. Like elements in different drawings may be indicated by like numerals. Elements in the drawings are not necessarily drawn to scale. In the drawings:
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DETAILED DESCRIPTION
(54) In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding. However, it will be understood by those skilled in the art that the presently disclosed subject matter may be practiced without these specific details. In other instances, well-known methods have not been described in detail so as not to obscure the presently disclosed subject matter.
(55) It is appreciated that certain features of the presently disclosed subject matter, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the presently disclosed subject matter, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination.
(56) The term “processing unit” as disclosed herein should be broadly construed to include any kind of electronic device with data processing circuitry, which includes for example a computer processing device operatively connected to a computer memory (e.g. digital signal processor (DSP), a microcontroller, a field programmable gate array (FPGA), an application specific integrated circuit (ASIC), etc.) capable of executing various data processing operations.
(57) Furthermore, for the sake of clarity the term “substantially” is used herein to imply the possibility of variations in values within an acceptable range. According to one example, the term “substantially” used herein should be interpreted to imply possible variation of up to 10% over or under any specified value. According to another example, the term “substantially” used herein should be interpreted to imply possible variation of up to 5% over or under any specified value. According to a further example, the term “substantially” used herein should be interpreted to imply possible variation of up to 2.5% over or under any specified value.
(58)
(59) The path of the optical rays from an object (not shown) to image sensor 104 defines an optical path (see optical paths 105 and 106, which represent portions of the optical path).
(60) OPFE 101 may be a prism or a mirror. As shown in
(61) In particular, in some examples, OPFE 101 can be inclined at substantially 45° with respect to optical axis 103. In
(62) In some known examples, image sensor 104 lies in a X-Y plane substantially perpendicular to optical axis 103. This is however not limiting and the image sensor 104 can have a different orientation. For example, and as described in WO 2016/024192, image sensor 104 can be in the XZ plane. In this case, an additional OPFE can be used to reflect the optical rays towards image sensor 104.
(63) According to some examples, image sensor 104 has a rectangular shape. According to some examples, image sensor 104 has a circular shape. These examples are however not limiting.
(64) In various examples camera 100 may be mounted on a substrate 109, e.g. a printed circuit board (PCB), as known in the art.
(65) Two sub-cameras, for example a regular Wide sub-camera 130 and a Tele sub-camera 100 may be included in a digital camera 170 (also referred to as dual-camera or dual-aperture camera). A possible configuration is described with reference to
(66) Wide camera 130 can include an aperture 132 (indicating object side of the camera) and an optical lens module 133 (or “Wide lens module” in short) with a symmetry (and optical) axis 134 in the Y direction, as well as a Wide image sensor 135. The Wide sub-camera comprises a Wide lens module configured to provide a Wide image, wherein the Wide sub-camera has a Wide field of view (FOV.sub.W) and the Tele sub-camera has a Tele field of view (FOV.sub.T) narrower than FOV.sub.W. Notably, in other examples a plurality of Wide sub-cameras and/or a plurality of Tele sub-cameras can be incorporated and operative in a single digital camera.
(67) According to one example, the Wide image sensor 135 lies in the X-Z plane, while image sensor 104 (which is in this example is a Tele image sensor) lies in a X-Y plane substantially perpendicular to optical axis 103.
(68) In the examples of
(69) The processing unit may include hardware (HW) and software (SW) specifically dedicated for operating with the digital camera. Alternatively, a processor of an electronic device (e.g. its native CPU) in which the camera is installed can be adapted for executing various processing operations related to the digital camera (including, but not limited to, processing the Tele image and the Wide image into an output image).
(70) Attention is now drawn to
(71) Lens module 200 includes a plurality of N lens elements L.sub.i (wherein “i” is an integer between 1 and N). L.sub.1 is the lens element closest to the object side and L.sub.N is the lens element closest to the image side, i.e. the side where the image sensor is located. This order holds for all lenses and lens elements disclosed herein. Lens elements L.sub.i can be used e.g. as lens elements of camera 100 represented in
(72) In the examples of
(73) In the examples of
(74) Optical rays (after their reflection by a reflecting element, such as OPFE 101) pass through lens elements L.sub.i and form an image on an image sensor 202. In the examples of
(75) Each lens element L.sub.i comprises a respective front surface S.sub.2i−1 (the index “2i−1” being the number of the front surface) and a respective rear surface S.sub.2i(the index “2i” being the number of the rear surface), where “i” is an integer between 1 and N. This numbering convention is used throughout the description. Alternatively, as done throughout this description, lens surfaces are marked as “S.sub.k”, with k running from 1 to 2N. The front surface and the rear surface can be in some cases aspherical. This is however not limiting.
(76) As used herein the term “front surface” of each lens element refers to the surface of a lens element located closer to the entrance of the camera (camera object side) and the term “rear surface” refers to the surface of a lens element located closer to the image sensor (camera image side).
(77) As explained below, a clear height value CH(S.sub.k) can be defined for each surface S.sub.k for 1≤k≤2N), and a clear aperture value CA(S.sub.k) can be defined for each surface S.sub.k for 1≤k≤2N). CA(S.sub.k) and CH(S.sub.k) define optical properties of each surface S.sub.k of each lens element.
(78) In addition, and as shown e.g. in
(79) In addition, as also shown in
(80) In addition, as also shown in
(81) According to some examples of the presently disclosed subject matter, the closest lens element to the object side (L.sub.1) has a height which is greater than the height of each of the other lens elements. A non-limiting example is shown in
(82) According to some examples of the presently disclosed subject matter, the closest lens element to the object side (L.sub.1) and the closest lens element to the image sensor (L.sub.N) have a height which is substantially equal and is greater than the height of each of the other lens elements. A non-limiting example is shown in
(83) As shown in
(84) The definition of CH(S.sub.k) does not depend on the object currently imaged, since it refers to the optical rays that “can” form an image on the image sensor. Thus, even if the currently imaged object is located in a black background which does not produce light, the definition does not refer to this black background since it refers to any optical rays that “can” reach the image sensor to form an image (for example optical rays emitted by a background which would emit light, contrary to a black background).
(85) For example,
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(87) In
(88) Attention is drawn to
(89) As shown in
(90) Detailed optical data and surface data are given in Tables 1-2 for the example of the lens elements in
(91) In the tables below, the units of the radius of curvature (“R”), the lens element thickness (“Thickness”) and the clear aperture (“CA”) are expressed in millimeters.
(92) Line “0” of Tables 1, 3 and 5 and 7 describes parameters associated to the object (not visible in the figures); the object is being placed at 1 km from the system, considered to be an infinite distance.
(93) Lines “1” to “8” of Tables 1 to 4 describe respectively parameters associated to surfaces S.sub.1 to S.sub.8. Lines “1” to “10” of Tables 5 to 8 describe respectively parameters associated with surfaces S.sub.1 to S.sub.10.
(94) Lines “9”, “10” and “11” of Tables 1 and 3, and lines “11”, “12” and “13” in Tables 5 and 7 describe respectively parameters associated to surfaces 205a, 205b of optical element 205 and of a surface 202a of the image sensor 202.
(95) In lines “i” of Tables 1, 3 and 5 (with i between 1 and 10 in tables 1 and 3 and i between 1 and 12 in Table 5), the thickness corresponds to the distance between surface S.sub.i and surface S.sub.i+1, measured along the optical axis 103 (which coincides with the Z axis).
(96) In line “11” of Tables 1, 3 (line “13” in Tables 5 and 7), the thickness is equal to zero, since this corresponds to the last surface 202a.
(97) “BK7”, “K26R”, “EP6000” and “H-ZK3” are conventional materials which are known to a person skilled in the art and which are mentioned by way of example.
(98) “BK7” is characterized by the approximate following parameters: Refractive index of 1.5168, and Abbe number of 64.16733.
(99) “K26R” is a material manufactured by Zeon Corporation, and is characterized by the approximate following parameters: Refractive index of 1.534809, and Abbe number of 55.663857.
(100) “EP6000” is a material manufactured by Mitsubishi, and is characterized by the approximate following parameters: Refractive index of 1.6397, and Abbe number of 23.5288.
(101) “H-ZK3” is a type of glass characterized by the approximate following parameters: Refractive index of 1.5891, and Abbe number of 61.25.
In Table 7, the properties of each surface material are given, with “Nd” as refractive index and “Vd” as Abbe number.
(102) The equation of the surface profiles of each surface S.sub.k (for k between 1 and 2N) is expressed by:
(103)
where “z” is the position of the profile of the surface S.sub.k measured along optical axis 103 (coinciding with the Z axis, wherein z=0 corresponds to the intersection of the profile of the surface S.sub.k with the Z axis), “r” is the distance from optical axis 103 (measured along an axis which is perpendicular to optical axis 103), “K” is the conic coefficient, c=1/R where R is the radius of curvature, and A.sub.n (n from 1 to 7) are coefficients given in Tables 2 and 4 for each surface S.sub.k. The maximum value of r, “max r”, is equal to D/2.
(104) In the example of
(105) In the example of
In the example of
In the example of
In this application and for the properties above, the following symbols and abbreviations are used, all of which are terms known in the art: TTL: The “total track length” is defined as the maximal distance, measured along an axis parallel to the optical axis, between a point of the front surface S.sub.1 of the first lens element L.sub.1 and the image sensor, when the system is focused to an infinity object distance. BFL: The “focal back length” is defined as the minimal distance, measured along an axis parallel to the first optical axis, between a point of the rear surface S.sub.2N of the last lens element L.sub.N and the image sensor, when the system is focused to an infinity object distance. EFL: Effective focal length of a.sub.lens module (assembly of lens elements L.sub.1 to L.sub.N) f/#: f-number, the ratio of the EFL to the aperture stop diameter. Aperture stop: the opening which limits the amount of light which passes through an optical system.
(106) TABLE-US-00001 TABLE 1 # R Thickness Material CA/2 Conic coefficient K 0 Infinity 1.00E+06 1 4.018 3.122 K26R 2.50 −0.918 2 −8.544 0.427 2.20 −13.319 3 −11.602 0.383 EP6000 1.90 −68.256 4 4.252 0.668 1.90 0.035 5 12.410 3.072 EP6000 1.90 9.316 6 −9.884 0.565 1.90 −50.842 7 −5.080 0.434 K26R 1.90 −30.682 8 −57.279 4.429 1.90 −207.271 9 Infinity 0.210 BK7 10 Infinity 0.289 11 Infinity 0.000
(107) TABLE-US-00002 TABLE 2 # A1 A2 A3 A4 A5 A6 A7 1 1.0982E−03 −5.6900E−05 3.0019E−06 −3.0442E−07 −2.0532E−07 2.1748E−08 −2.5134E−09 2 1.4662E−03 −6.8269E−04 3.6775E−05 1.2874E−07 −1.5311E−06 1.6528E−07 0.0000E+00 3 −4.4641E−03 2.3303E−03 −6.0231E−04 5.0714E−05 2.4477E−06 −3.4785E−07 −1.2814E−08 4 −4.6819E−03 2.7039E−03 −4.9103E−04 −6.1960E−05 4.4187E−05 −5.1739E−06 0.0000E+00 5 −8.9765E−04 2.5621E−04 −1.2915E−04 −5.1021E−06 9.6811E−06 −1.2420E−06 0.0000E+00 6 −2.6288E−03 8.0824E−04 −4.4175E−05 −1.8619E−05 −1.2620E−05 4.5041E−06 0.0000E+00 7 −4.3474E−02 8.7969E−03 −7.7260E−04 −2.7259E−04 1.8367E−05 9.9215E−06 0.0000E+00 8 −1.9365E−02 1.5956E−03 3.4614E−04 −1.1796E−04 −1.3790E−05 5.9480E−06 −2.5281E−07
(108) TABLE-US-00003 TABLE 3 # R Thickness Material CA/2 Conic coefficient K 0 Infinity 1.00E+06 1 3.252 2.571 K26R 2.16 −0.763 2 −7.055 0.253 1.76 −17.097 3 −10.672 0.444 EP6000 1.60 −75.529 4 3.302 0.309 1.45 −0.248 5 10.322 2.569 EP6000 1.47 15.386 6 −7.343 0.403 1.46 −43.555 7 −4.066 0.282 K26R 1.45 −22.400 8 −39.758 3.804 1.60 −20.554 9 Infinity 0.210 BK7 10 Infinity 0.290 11 Infinity 0.000
(109) TABLE-US-00004 TABLE 4 # A1 A2 A3 A4 A5 A6 A7 1 1.6499E−03 −1.0742E−04 5.7901E−06 −8.6098E−08 −1.7012E−06 1.8672E−07 −2.7417E−08 2 3.0173E−03 −1.4633E−03 7.0329E−05 −1.5844E−05 −3.5031E−06 8.0518E−07 0.0000E+00 3 −6.8586E−03 5.5011E−03 −1.6856E−03 2.1537E−04 1.2470E−05 −1.0238E−05 9.8851E−07 4 −8.1487E−03 5.6510E−03 −7.1159E−04 1.4107E−05 3.5178E−04 1.6510E−05 0.0000E+00 5 −4.9793E−04 −4.5018E−04 −2.6820E−04 3.0430E−04 2.0799E−04 1.9782E−05 0.0000E+00 6 −2.4020E−03 1.2967E−03 −2.1528E−04 −1.8139E−04 −2.3192E−05 6.9007E−05 0.0000E+00 7 −6.5893E−02 1.4911E−02 −4.1874E−03 8.7863E−05 3.9488E−05 7.0827E−05 0.0000E+00 8 −3.4127E−02 2.0251E−03 1.8783E−03 −1.2365E−03 2.2451E−04 3.2977E−05 −1.1683E−05
(110) TABLE-US-00005 TABLE 5 # R Thickness Material CA/2 Conic coefficient K 0 Infinity 1.00E+06 1 4.009 2.271 H-ZK3 2.96 0 2 18.115 1.547 2.55 0 3 −5.167 0.562 EP6000L 2.00 −2.296 4 6.968 0.162 2.00 9.483 5 4.666 1.082 K26R 1.90 −2.619 6 52.645 0.121 1.90 10.398 7 28.168 1.851 EP6000L 1.83 −367.355 8 −5.062 0.101 1.83 −10.130 9 −5.098 0.291 K26R 1.76 −10.587 10 15.000 4.115 1.76 −9.745 11 Infinity 0.210 BK7 2.44 12 Infinity 2.673 2.47 13 Infinity 2.94
(111) TABLE-US-00006 TABLE 6 # A1 A2 A3 A4 A5 A6 A7 1 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 3 7.1296E−03 −1.3791E−04 −2.8926E−05 3.7349E−06 0 0 0 4 −2.8741E−03 8.8769E−04 −1.2786E−04 2.0275E−05 0 0 0 5 −2.1504E−03 −3.1621E−04 −3.2758E−06 −2.2831E−07 0 0 0 6 4.1139E−03 −1.9087E−03 1.9639E−04 −3.2249E−05 0 0 0 7 −4.3880E−03 −7.7699E−04 1.8992E−04 −6.8854E−06 0 0 0 8 −6.5726E−03 −5.8651E−04 1.3315E−04 −2.0025E−05 0 0 0 9 −7.8205E−03 −1.1425E−03 2.7014E−04 −4.0371E−05 0 0 0 10 −5.0642E−03 3.6557E−04 −9.7321E−05 1.7319E−05 0 0 0
(112) TABLE-US-00007 TABLE 7 Material Material Conic refraction Abbe coefficient # R Thickness index number CA/2 K 1 2.271 1.127 1.67 54.96 1.8 7.979E−07 2 11.822 0.06 1.725 2.410 3 14.756 0.27 1.64 23.52 1.7 13.805 4 2.728 0.974 1.45 2.902E−03 5 3.713 0.416 1.64 23.52 1.55 −2.868 6 3.524 0.764 1.5 −8.486 7 −5.301 0.338 1.64 23.52 1.48 2.743 8 −4.321 0.212 1.6 2.578 9 4.327 0.352 1.53 55.66 1.68 −9.755 10 3.771 2.656 1.8 −6.534 11 Infinity 0.210 1.52 64.16 2.894 12 Infinity 0.401 2.938 13 Infinity — 3.028
(113) TABLE-US-00008 TABLE 8 # A1 A2 A3 A4 A5 A6 A7 1 4.421E−05 −2.009E−04 −1.152E−04 −6.051E−10 2 6.027E−03 −1.244E−03 −5.380E−08 3 0.020 7.012E−04 −1.081E−03 −6.297E−08 4 0.024 0.011 4.241E−04 −9.114E−08 5 −0.022 8.939E−03 2.200E−03 −1.002E−06 6 −0.012 6.756E−03 −2.299E−03 1.314E−03 1.758E−04 −1.030E−05 7 −0.017 0.053 −0.044 7.968E−03 −1.599E−03 6.117E−04 7.436E−09 8 −0.086 0.159 −0.117 0.041 −9.090E−03 1.280E−03 2.793E−07 9 −0.252 0.182 −0.084 0.016 −6.759E−04 −1.940E−06 10 −0.175 0.095 −0.040 8.597E−03 −7.751E−04 −8.160E−07
(114) The examples provided with reference to
(115) In addition, an “aperture stop” 206 (which defines the lens aperture) is located before the first surface S.sub.1. The aperture stop can be e.g. a mechanical piece. A lens module with an aperture stop located at or before the first surface S.sub.1 is known in the art as a “front aperture lens”. Lens module 200 is a front aperture lens.
(116) Note that in other examples, the stop may be located at a different location or surface. In this case, this condition may not be true for the first surface S.sub.1. For example (this example being not limiting), the aperture stop can be located at the second surface S.sub.2. In this case, CA(S.sub.2)=CH(S.sub.2). In similar cases CA(S.sub.2), may be substantially equal to CH(S.sub.2), for example with up to 5% difference.
(117) According to some examples of the presently disclosed subject matter, there is provided an optical lens module comprising a plurality of lens elements where CH(S.sub.1) of surface S.sub.1 of lens element L.sub.1 (closest to the object side) is greater than CH(S.sub.k) of each of all other surfaces S.sub.k of the plurality of lens elements, with 2≤k≤2N.
(118) For example, if N=4 (as in
(119) For example, if N=4 (as in
(120) For example, if N=5 (as in
(121) For example, if N=5 (as in
(122) According to some examples, CH(S.sub.1)≥X×CH(S.sub.2), wherein X is any value in the range [1.01; 2] (such as X=1.1 or any other value in this range).
(123) According to some examples, the following conditions are fulfilled: CH(S.sub.1)≥1.1×CH(S.sub.2), and CH(S.sub.1)≥1.2×CH(S.sub.k), for each of all other surfaces S.sub.k, with 3≤k≤2N.
(124) According to some examples, the following conditions are fulfilled: CH(S.sub.1)≥1.45×CH(S.sub.k), for each of all other surfaces S.sub.k, with 3≤k≤2N.
(125) According to some examples, the following condition is fulfilled: CH(S.sub.2)≥1.1×CH(S.sub.k), for each of surfaces S.sub.k, with 3≤k≤2N.
(126) According to some examples, the following conditions are fulfilled: CH(S.sub.1)≥X×CH(S.sub.2), and CH(S.sub.1)≥Y×CH(S.sub.k), for each of all other surfaces S.sub.k, with 3≤k≤2N, where Y>X. In some examples, X can be any value in the range [1.01; 2], and Y can be any value in the range [1.01; 2].
(127) According to some examples, the following conditions are fulfilled: CH(S.sub.2)≥Y×CH(S.sub.k), for each of all other surfaces S.sub.k, with 3≤k≤2N, where Y>X. In some examples, Y can be any value in the range [1.01; 2].
(128) According to some examples, CA(S.sub.1) of surface S.sub.1 of lens element L.sub.1 is greater than CA(S.sub.k) of each of all other surfaces S.sub.k of the plurality of lens elements, with 2≤k≤2N. According to some examples, CA(S.sub.2) of surface S.sub.2 of lens element L.sub.1 is greater than CA(S.sub.k) with 3≤k≤2N.
(129) For example, if N=4 (as in
(130) According to some examples, CA(S.sub.1)≥X×CA(S.sub.2), wherein X is any value in the range [1.01; 2] (such as X=1.1 or any other value in this range).
(131) According to some examples, the following conditions are fulfilled: CA(S.sub.1)≥1.1×CA(S.sub.2), and CA(S.sub.1)≥1.2×CA(S.sub.k), for each of all other surfaces S.sub.k, with 3≤k≤2N.
(132) According to some examples, the following conditions are fulfilled: CA(S.sub.1)≥1.45×CA(S.sub.k), for each of all other surfaces S.sub.k, with 3≤k≤2N.
(133) According to some examples, the following condition is fulfilled: CA(S.sub.2)≥1.1×CA(S.sub.k), for each of surfaces S.sub.k, with 3≤k≤2N.
(134) According to some examples, the following conditions are fulfilled: Y×CA(S.sub.1)≥X×CA(S.sub.2), and CA(S.sub.1)≥Y×CA(S.sub.k), for each of all other surfaces S.sub.k, with 3≤k≤2N, where Y>X. In some examples, X can be any value in the range [1.01; 2], and Y can be any value in the range [1.01; 2].
(135) According to some examples, CA(S.sub.1) is substantially equal to CA(S.sub.2N) and is greater than CA(S.sub.k) of each of all other surfaces S.sub.k of the plurality of lens elements, with 2≤k≤2N−1. For example, if N=5 (as in
(136) According to some examples, the following conditions are fulfilled: CA(S.sub.1)≥1.05×CA(S.sub.2), and CA(S.sub.1)≥1.1×CA(S.sub.k), for each of all other surfaces S.sub.k, with 3≤k≤2N−1.
(137) According to some examples, the following condition is fulfilled:
BFL≥X×TTL,
In this equation, X is any value in the range [0.2; 0.5]. According to some examples, X=0.3 or X=0.4 where TTL and BFL are defined above.
(138) In
(139) In
(140) This configuration of the relative values of BFL and TTL as disclosed above can improve the quality of the image formed on the image sensor.
(141) Using a lens element L.sub.1 with a front surface that has a greater CH value or CA value with respect to the other surfaces can help to increase the amount of incoming light which can be sensed by the image sensor of the camera or of the Tele sub-camera.
(142) Advantageously, f/# (f-number) can be less than 3.
(143) Advantageously, S.sub.1 and\or S.sub.2 can be spherical.
(144) Advantageously, the ratio between the last lens element clear aperture CA(S.sub.2N) and the sensor diagonal (SD) may be less than 0.8 or 0.7 or 0.65.
(145) Advantageously, TIL may be smaller than EFL.
(146) According to some examples of the presently disclosed subject matter (tables 1-4), all lens elements L.sub.1 to L.sub.N may be made of plastic material. According to some examples of the presently disclosed subject matter (Tables 5-6), lens element L.sub.1 may be made of glass material and all lens elements L.sub.2 to L.sub.N may be made of plastic material. This is however non-limiting and lens elements L.sub.1 to L.sub.N may all be made by either plastic or glass material. The selection of lens element material (plastic or glass) is influenced by various optical and mechanical demands. For example, and as known in the art, different materials (glass and/or plastic) have different refractive indexes, glass having typically a higher refractive index selection range than plastic. For example, different materials have different Abbe numbers, glass having typically a higher Abbe number selection range than plastic. An example for 3 materials, refractive indexes and Abbe numbers is given above, out of hundreds of materials with corresponding Abbe numbers and refractive indexes available. For example, the surface profiles of plastic lens elements may be approximated by a polynomial with many coefficients (4-7 in the examples in Tables 1-6), while surface profiles of glass lens elements can be approximated in a similar way when molded or may be limited to spherical shape when polished (0 coefficient in the examples in Tables 5-6). This limitation is driven from manufacturing limits known in the art. For example, the minimal thickness of a glass lens element may be smaller than that of a plastic element, as known in the art. For example, glass lens elements may be cut (or diced or sliced) to a non-circular shape, as demonstrated in
(147) In addition to the fact that at least the first lens element can be of increased dimensions in order to increase light impinging on the sensor, according to some examples, the barrel that holds the lens elements has to be mechanically resilient to external stress while striving to maintain the module height (along an axis perpendicular to the optical axis of barrel, which corresponds to axis Y in the figures) as low as possible. This is advantageous for example when it is desired to fit a camera within the limited available space (e.g. thickness) of a computerized device such as a Smartphone.
(148) Examples of an optical lens module which is designed to deal with these contradictory requirements are described with reference to
(149) In the example illustrated in
(150) In particular, according to the example shown in
(151) In other examples, lens elements L.sub.1 to L.sub.i (with 1<i<N) are located outside of barrel 64 (out of cavity 61), and lens elements L.sub.i to L.sub.N are held within cavity 61.
(152) In the example of
(153) Attention is now drawn to
(154) In this example, optical lens module 70 comprises a barrel 74. Barrel 74 comprises a cavity 71 circumvented by walls 72. According to the example illustrated in
(155) According to some examples, a height H.sub.C of cavity 71, measured along an axis orthogonal to optical axis 103 (between internal parts 73), is variable along optical axis 103.
(156) In the representation of
(157) According to some examples, cavity 71 comprises a first portion 76 in which first lens element L.sub.1 is located and a second portion 77 in which at least some of the other lens elements (L.sub.2 to L.sub.N) are located.
(158) According to this example, height H.sub.C(Z.sub.1) of first portion 76 of cavity 71 is greater than height H.sub.C(Z.sub.2) of second portion 77 of cavity 71. As a consequence, first lens element L.sub.1 (which is generally of greater dimensions, as mentioned above) is positioned within first portion 76 of cavity 71, and at least some of the other lens elements are positioned within second portion 77 of cavity 71.
(159) According to this example, height H.sub.C(Z.sub.1) of first portion 76 of cavity 77 is designed to fit with the height H.sub.L1 of first lens element L.sub.1, and height H.sub.C(Z.sub.2) of the second portion 77 of cavity 71 is designed to fit with height H.sub.L2, H.sub.L3 and H.sub.L4 of the other lens element L.sub.2 to L.sub.4 (in this example, H.sub.L2=H.sub.L3=H.sub.L4).
(160) The variable height of cavity 71 along optical axis 103 can be obtained e.g. by using walls 72 with a variable thickness. As shown in
(161) Various examples (see
(162) According to some examples, the height of lens element L.sub.1 is greater than the height each of lens elements L.sub.2 to L.sub.N (in the examples of
(163) Attention is now drawn to
(164) The lens elements which are within cavity 81 have a center which is substantially aligned with optical axis 103. The center of a lens element can be defined as the physical center of the whole lens element (including the optical part and the mechanical part of the lens element, see e.g. in
(165) In this example, extremity 83 of walls 82 is shaped so that extremity 83 of walls 82 acts a stop for at least a portion of lens element L.sub.1.
(166) In particular, lens element L.sub.1 is prevented from moving in the Y-Z plane by extremity 83 of the walls acting as a mechanical stop. By choosing an appropriate shape and appropriate dimensions for extremity 83 of the walls 82, and likewise shaping a part of lens element L.sub.1 to fit the shape of extremity 83, the center of lens element L.sub.1 can be substantially aligned with optical axis 103.
(167) In the example of
(168) An extremal portion 85 (this portion is part of the thickness of the lens element) of lens element L.sub.1 is located within cavity 81. In some examples, extremal portion 85 corresponds to the rear surface of lens element L.sub.1.
(169) A main portion 86 (this portion is part of the thickness of the lens element) of lens element L.sub.1 is located outside of cavity 81. In some examples, a thickness of extremal portion 85 measured along optical axis 103 is less than a thickness of main portion 86 measured along optical axis 103. Extremal portion 85 of lens element L.sub.1 is blocked between walls 82. In particular, the stepped shape of extremity 83 of walls 82 is made to match or to fit a part 87 of extremal portion 85 of lens element L.sub.1, wherein part 87 has also a stepped shape in cross-section. As apparent in
(170)
(171) In particular, the sloping shape of extremity 93 of walls 92 is made to match or to fit a part 97 of extremal portion 95 of lens element L.sub.1, wherein part 97 has also a sloping shape in cross-section. As apparent from
(172)
(173)
(174) In some examples, a thickness of the extremal portion 1005 measured along optical axis 103 is less than a thickness of main portion 1006 measured along optical axis 103.
(175) Extremal portion 1005 of lens element L.sub.1 is blocked between walls 1002. In particular, a part 1007 of extremal portion 1005 which is in contact with an extremity 1003 of walls 1002 has a stepped shape. Extremity 1003 of walls 1002 acts as a stop for extremal portion 1005, since part 1007 is blocked by extremity 1003 and is prevented from moving in the Y-Z plane. Therefore, lens element L.sub.1 is prevented from moving in the Y-Z plane, and the center of lens element L.sub.1 can be maintained in alignment with optical axis 103.
(176) In this example, the shape of walls 1002 can be uniform. In particular, the shape of extremity 1003 of walls 1002 can be identical with the shape of the other portions of walls 1002, contrary to the examples described in
(177) According to some variants of the example of
(178) Attention is now drawn to
(179) According to some examples, an optical lens module 1100 can comprise lens elements L.sub.1 to L.sub.N and a barrel 1114. Barrel 1114 comprises a cavity 1101 surrounded by walls 1102. N lens elements L.sub.1 to L.sub.N are located within cavity 1101. In this example, N is equal to four. The optical lens module can further comprise stops 1115, which can be present between each of two adjacent lens elements. Stops 1115 can have an annular shape. These stops 1115 are useful for maintaining the lens elements at their required position and for maintaining the required distance between the lens elements.
(180) A height of barrel 1114, which can be measured, for example, between external surfaces 1103 of opposite walls 1104 of barrel 1114 (e.g. along an axis Y orthogonal to a symmetry axis of barrel 1114) is equal to H. In the examples of
(181) In addition, a lens element generally has an optical part and a mechanical part. The mechanical part is the part of the lens element which is not used for transmitting rays. This is visible for example in
(182) According to some examples, the ratio between a height of the optical part (see H.sub.opt
(183) As shown in the figures, barrel 1114 can comprise slots 1110 on two of the opposite walls 1111 of barrel 1114. This allows the lens element L.sub.1 to be substantially of the same height as the barrel, or to have a height which is greater than the barrel, and to have a height which is greater than that of the other lens elements. In particular, lens element L.sub.1 can be tangent to slots 1110, or at least part of the lens element L.sub.1 can protrude through slots 1110.
(184) Attention is now drawn to
(185) The method can comprise a step 1201 of inserting lens elements L.sub.1 to L.sub.N in the cavity of the barrel. Generally, lens element L.sub.N, which is the closest to the image side, is the first lens element to be inserted. Lens element L.sub.N can be fastened to the barrel using a fastening material such as an adhesive, so that it acts as a stop at one side of cavity for the other lens elements.
(186) According to some examples, stops are inserted within cavity, between the lens elements, as already discussed with respect to
(187) The structure of the lens module as depicted in
(188) Attention is now drawn to
(189) According to some examples, at least part of the lens elements can have a shape (profile) in cross-section (in plane X-Y, which is orthogonal to the optical lens module and which generally coincides with the optical axis) which is not circular. In particular, as shown e.g. in
(190) According to some examples, W.sub.L is substantially greater than H.sub.L (for example, by at least a percentage which is equal or greater than 10%, these values being not limiting).
(191) According to some examples, at least part of the lens elements is shaped so as their profile in cross-section comprises sides with straight portions. Other sides of the profile can be e.g. curved. This can be seen e.g. in
(192) According to some examples, barrel 1314 is shaped to fit with the shape of the lens elements. Thus, barrel 1314 can have walls which have a profile in cross-section which is similar to the profile of the lens elements (located in barrel) in cross-section.
(193) It is to be noted that other shapes and profiles can be used for the lens elements (and thus for barrel), such as (but not limited to) an elliptic profile.
(194) The configuration described with reference to
(195) In the example depicted in
(196) In the example depicted in
(197) Attention is now drawn to
(198) Barrel 1720 may be made for example from opaque plastic using plastic injection molding, as known in the art. Barrel 1720 has a cavity 1740 that may be axial-symmetric along optical axis 103. Cavity 1740 may have a shape of cylinder as in embodiment 1700 (
(199) Lens elements L.sub.i may be made by plastic injection molding, as known in the art. Lens elements L.sub.i may be made from glass, as known in the art. Each lens element L.sub.i has front surface (S.sub.2i−1) and back surface (S.sub.2i) as defined above for embodiment 200. Each surface S.sub.k (3≤k≤2N) may have an optically active part and a mechanical part which is a non-active optical part (as described in
(200)
(201) The assembly of lens module 1700 (or 1701) may be done in the following steps: 1. Insertion of lens element L.sub.1 from the object side of barrel 1720. L.sub.1 may be aligned to barrel 1720 due to the axial symmetry of both elements. 2. Gluing of L.sub.1 to barrel 1720. Gluing may be done using glue on surface 1722, which is the front-most surface of barrel 1722. 3. Insertion of other elements from the image side of barrel in the following order: R.sub.1, L.sub.2 . . . R.sub.N−1, L.sub.N. L.sub.2 to L.sub.N and R.sub.1 to R.sub.N−1 may be aligned to barrel 1720 due to the axial symmetry of all elements. 4. Gluing lens element L.sub.N to barrel 1720, for a non-limiting example on surface 1724 which is the inner surface of barrel 1722.
(202) Attention is now drawn to
(203) The assembly process of lens module 1800 may be similar to the assembly process of lens module 1700 above with an addition of a fifth step: 5. Positioning of cover 1830 and gluing it to barrel 1720 or to L.sub.1. In one example gluing may be done on surface 1724.
(204) Attention is now drawn to
(205) The assembly of lens module 1900 may be done in the following steps: 1. Insertion of lens element L.sub.N from the object side of barrel 1820. 2. Insertion of other elements from the object side of barrel in the following order: R.sub.N−1, L.sub.N−1, . . . R.sub.1, L.sub.1 3. Gluing lens element L.sub.1 to barrel 1820 for a non-limiting example on surface 1724. 4. Positioning of cover 1730 and gluing it to barrel 1820 or to L.sub.1. In one example gluing may be done on surface 1724.
(206) The presently disclosed subject matter also contemplates a method of forming an image on an image sensor, using any of the examples described above.
(207) The presently disclosed subject matter also contemplates a method of producing an optical lens module according to the specifications as described by any of the examples above.
(208) According to some examples, the digital camera can be integrated inside a housing of a mobile electronic device (such as, but not limited to, a smartphone, a portable computer, a watch, eyewear, etc.).
(209) According to some examples, the optical lens module, associated with the lens elements, (as described in the various examples above), can be integrated in a digital camera, or in a Tele sub-camera or in a plurality of Tele sub-cameras of a digital camera. This digital camera can in addition comprise one or more Wide sub-cameras.
(210) A folded camera can be used to reduce the height of elements of the camera. As mentioned above, this can e.g. facilitate the integration of the camera when only limited space is available.
(211) According to at least some of the examples described above, the proposed solution can increase image quality by increasing the incoming light through the camera aperture. This can be achieved notwithstanding an increase of the distance (along Z axis) between the first lens element (at the object side) and the image sensor, as a result of a longer EFL used for obtaining an increased zoom factor.
(212) In addition, according to at least some of the examples described above, the proposed solution can offer an optical lens module which can firmly hold the lens elements while complying with the limited available height.
(213) In addition, according to at least some of the examples described above, the quantity of light which is collected by the sensor is increased for a given height of barrel of the optical lens module.
(214) As explained above, using a lens element L.sub.1 incorporated in a lens module (the lens module comprising a plurality of lens elements, each having a front surface and a read surface) with a front surface that has a greater CH (clear height) value or greater CA (clear aperture) value with respect to the other surfaces helps to increase the incoming light which enters the lenses barrel and can be sensed by an image sensor of the camera (e.g. Tele sub-camera in a dual aperture camera). As more light can reach the sensor such configuration enables to increase the focal length of the lens module.
(215) It is known that a negative correlation exists between the focal length and a respective field of view, where the field of view becomes smaller as the focal length increases. Thus, while an increase to a given focal length in a given camera enables to increase image resolution, the higher resolution image is formed on a smaller area of the camera sensor. In other words, when capturing an image of the same object from the same distance with two lenses, one having a focal length longer the other, the lens module with the longer focal length produces on the sensor a smaller image with higher spatial resolution as compared to the one with the shorter focal length. Thus, the advantages of a larger focal length are accompanied with the disadvantage of a smaller size image.
(216) Accordingly, some examples of the presently disclosed subject matter include a digital camera as disclosed above comprising:
(217) N lens elements L.sub.i (lens module) having a symmetry along a first optical axis, each lens element comprising a respective front surface S.sub.2i−1 and a respective rear surface S.sub.2i, where i is between 1 and N, and N is equal to or greater than 3; wherein a clear height value of surface S.sub.1 or a clear aperture value of surface S1 is greater than a clear height value or a clear aperture value of each of surfaces S.sub.2 to S.sub.2N;
(218) The digital camera further comprises an image sensor and a rotating reflecting element or OPFE (such as a mirror or prism). The rotating reflecting element is inclined with respect to the first optical axis, so as to provide a folded optical path between an object and the lens elements and is capable of being rotated around one or two axes.
(219) An example of such rotating reflecting element is disclosed, by way of example in co-owned international patent application PCT/IB2017/052383, which describes an actuator of a digital camera designed to enable the rotation of a reflecting element around two axes. See for example
(220) Rotation of the reflecting element around one or two axes moves the position of the camera FOV, wherein in each position a different portion a scene is captured in an image having the resolution of the digital camera. In this way a plurality of images of adjacent non-overlapping (or partially overlapping) camera FOV are captured and stitched together to form a stitched (also referred to as “composite”) image having an overall image area of an FOV greater than digital camera FOV.
(221) In some examples the digital camera can be a folded Tele camera configured to provide a Tele image with a Tele image resolution, the folded Tele camera comprising a Tele image sensor and its Tele lens assembly is characterized with a Tele field of view (FOV.sub.T).
(222) According to some examples, the folded Tele camera is integrated in a multiple aperture digital camera comprising at least one additional upright Wide camera configured to provide a Wide image with a Wide image resolution, being smaller than the Tele image resolution, the Wide camera comprising a Wide image sensor and a Wide lens module with a Wide field of view (FOV.sub.W); wherein FOV.sub.T is smaller than FOV.sub.W. Wherein rotation of the rotating reflecting element moves FOV.sub.T relative to FOV.sub.W.
(223) The description of co-owned international patent applications PCT/IB2016/056060 and PCT/IB2016/057366 includes a Tele camera with an adjustable Tele field of view. As described in PCT/IB2016/056060 and PCT/IB2016/057366, rotation of the reflecting element around one or two axes moves the position of Tele FOV (FOV.sub.T) relative to the Wide FOV (FOV.sub.W), wherein in each position a different portion a scene (within FOV.sub.W) is captured in a “Tele image” with higher resolution. According to some examples, disclosed in PCT/IB2016/056060 and PCT/IB2016/057366, a plurality of Tele images of adjacent non-overlapping (or partially overlapping) Tele FOVs are captured and stitched together to form a stitched (also referred to as “composite”) Tele image having an overall image area of an FOV greater than FOV.sub.T. According to some examples, the stitched Tele image is fused with the Wide image generated by the Wide camera.
(224) According to some examples, the digital camera further comprises or is otherwise operatively connected to a computer processing device, which is configured to control the operation of the digital camera (e.g. camera CPU). The digital camera can comprise a controller operatively connected to the actuator of the rotating reflecting element and configured to control its operation for rotating the rotating reflecting element.
(225) The computer processing device can be responsive to a command requesting an image with a certain zoom factor and control the operation of the digital camera for providing images having the requested zoom. As mentioned in applications PCT/IB2016/056060 and PCT/IB2016/057366, in some examples a user interface (executed for example by the computer processing device) can be configured to allow input of user command being indicative of a requested zoom factor. The computer processing device can be configured to process the command and provide appropriate instructions to the digital camera for capturing images having the requested zoom.
(226) In some cases, if the requested zoom factor is a value between the FOV.sub.W and FOV.sub.T the computer processing device can be configured to cause the actuator of the reflecting element to move the reflecting element (by providing instruction to the controller of the actuator) such that a partial area of the scene corresponding to the requested zoom factor is scanned and a plurality of partially overlapping or non-overlapping Tele images, each having a Tele resolution and covering a portion of the partial area, are captured. The computer processing device can be further configured to stitch the plurality of captured imaged together in order to form a stitched image (composite image) having Tele resolution and an FOV greater than the FOV.sub.T of the digital camera. Optionally the stitched image can then be fused with the Wide image.
(227)
(228) Notably, the overall area of the captured Tele-images (1407) is greater than the area of the requested zoom image (1405). The central part of the captured Tele-images is extracted (e.g. by the computer processing device as part of the generation of the stitched image) for generating the stitched image 1405. This helps to reduce the effect of image artefacts resulting from transition from an image area covered by one image to an image area covered by a different image.
(229)
(230) It is noted that image stitching per se is well known in the art and therefore it is not explained further in detail.
(231)
(232) In some cases, both the first and last lens elements can be of increased dimensions in order to increase light impinging on the sensor. Examples of an optical lens module which is designed to deal with such a case is given in
(233)
(234)
(235) In lens module 2200, since lens elements L.sub.1 and L.sub.N are located outside of cavity 2204, the height H.sub.L1 and H.sub.LN of, respectively, lens elements L.sub.1 and L.sub.N can be substantially equal to the height of barrel 2202 (measured along the axis Y between external surfaces of opposite walls of barrel 2202). Heights H.sub.L2 to H.sub.LN−1 of lens element L.sub.2 to L.sub.N−1 can be smaller than the height of barrel 2202, marked with H. A numerical (non-limiting) example for lens module 2200 may be have the following values: H.sub.L1=H.sub.L5=4 mm, H.sub.L2=H.sub.L3=H.sub.L4=3.6 mm.
(236)
(237) According to the example shown, cavity 2304 comprises a first portion 2310 in which first lens element L.sub.1 is located, a second portion 2312 in which the other lens elements (L.sub.2 to L.sub.N−1) are located and a third portion 2314 in which last lens element L.sub.N is located. According to this example, heights H.sub.C(Z.sub.1) of first portion 2310 and H.sub.C(Z.sub.3) of third portion 2314 are greater than height H(Z.sub.2) of second (middle) portion 2312. As a consequence, first lens element L.sub.1 and last lens element L.sub.N (which are generally of greater dimensions, as mentioned above) are positioned respectively within first portion 2310 and third portion 2314 (respectively) of cavity 2304, and at least some of the other lens elements are positioned within second portion 2312 of cavity 2304.
(238) According to this example, height H.sub.C(Z.sub.1) of first portion 2310 is designed to fit with the height H.sub.L1 of first lens element L.sub.1, height H.sub.C(Z.sub.2) of second portion 2312 is designed to fit with height H.sub.L2, H.sub.L3 and H.sub.L4 of lens elements L.sub.2 to L.sub.4 (in this example, H.sub.L2=H.sub.L3=H.sub.L4) and height H.sub.C(Z.sub.3) of third portion 2314 is designed to fit with the height H.sub.L5 of last lens element L.sub.5.
(239) The variable height of cavity 2304 along optical axis 103 can be obtained e.g. by using walls 2306 with a variable thickness. As shown in
(240)
(241) Attention is now drawn to
(242)
(243) Barrel 2502 comprises a cavity 2504 surrounded by walls 2506. Lens elements L.sub.1 to L.sub.N are located within cavity 2504. Lens module 2500 may further include spacers R.sub.1 to R.sub.N−1. Each spacer R.sub.i is positioned between lens elements L.sub.i and L.sub.i+1. In some embodiments, one or more of spacers R.sub.1 to R.sub.N−1 may be used as an aperture stop(s). Spacers R.sub.1 to R.sub.N−1 can have an annular shape.
(244) A height H of barrel 2502 is measured for example between external surfaces of opposite walls 2512 of barrel 2502 (e.g. along an axis Y orthogonal to optical axis 103). In the examples of
(245) Similar to
(246) As shown in the figures, barrel 2502 can comprise slots 2510 on the top and bottom wall of barrel 2502 on its two endings: close to the object side and close to the image side. This allows lens elements L.sub.1 and/or L.sub.N to be substantially of the same height as the barrel, or to have a height which is greater than the barrel height, and to have a height which is greater than that of the other lens elements. In particular, lens elements L.sub.1 and/or L.sub.N can be tangent to slots 2510, or at least parts of the lens elements L.sub.1 and/or L.sub.N can protrude through slots 2510.
(247) The structure of the lens as depicted in
(248) The assembly of lens module 2500 may be done using the following steps: 1. Insertion of lens element L.sub.N from the image side of barrel 2502. L.sub.N may be aligned to barrel 2502 due to the axial symmetry of both elements. 2. Fixedly attaching (e.g. gluing) L.sub.1 to barrel 2502. 3. Insertion of other elements from the object side of barrel 2502 in the following order: R.sub.N−1, L.sub.N−1 . . . R.sub.2, L.sub.1. L.sub.1 to L.sub.N−1 and R.sub.1 to R.sub.N−1 may be aligned to barrel 2502 due to the axial symmetry of all elements. 4. Fixedly attaching (e.g. gluing) L.sub.N to barrel 2502.
(249) In one example, holes 2514 (
(250) Attention is now drawn to
(251) Cavity 2604 may be made for example from opaque plastic and may be axial symmetric along optical axis 103, like cavity 1720 in
(252)
(253) The assembly of lens module 2400 (or 2401), and in particular the order of lens element insertion into the barrel, may be similar to the assembly steps of lens module 1700 above (
(254) Attention is now drawn to
(255) Unless otherwise stated, the use of the expression “and/or” between the last two members of a list of options for selection indicates that a selection of one or more of the listed options is appropriate and may be made.
(256) It should be understood that where the claims or specification refer to “a” or “an” element, such reference is not to be construed as there being only one of that element.
(257) All patents and patent applications mentioned in this specification are herein incorporated in their entirety by reference into the specification, to the same extent as if each individual patent or patent application was specifically and individually indicated to be incorporated herein by reference. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present disclosure.