Circuits and methods for controlling a three-level buck converter
09793804 · 2017-10-17
Assignee
Inventors
- Chuang Zhang (San Diego, CA, US)
- James Thomas Doyle (Carlsbad, CA, US)
- Farsheed Mahmoudi (San Diego, CA, US)
- Amirali Shayan Arani (San Diego, CA, US)
Cpc classification
H02M3/07
ELECTRICITY
H02M3/158
ELECTRICITY
H02M3/072
ELECTRICITY
H02M7/483
ELECTRICITY
International classification
Abstract
A circuit including: a control system for a three-level buck converter, the three-level buck converter including multiple input switches, each of the input switches receiving one of a plurality of different pulse width modulated signals, the control system including: a first clock signal and a second clock signal, the second clock signal being a phase-shifted version of the first clock signal; ramp generating circuitry receiving the first and second clock signals and producing first and second ramp signals, respectively, from the first and second clock signals; a first comparing circuit receiving the first ramp signal and producing a first one of the pulse width modulated signals therefrom; and a second comparing circuit receiving the second ramp signal and producing a second one of the pulse width modulated signals therefrom.
Claims
1. A circuit comprising: a control system for a three-level buck converter, the three-level buck converter including multiple input switches, each of the input switches receiving one of a plurality of different pulse width modulated signals, the control system including: a first clock signal and a second clock signal, the second clock signal being a phase-shifted version of the first clock signal; ramp generating circuitry receiving the first and second clock signals and producing first and second ramp signals, respectively, from the first and second clock signals; a first comparing circuit receiving the first ramp signal and producing a first one of the pulse width modulated signals therefrom; and a second comparing circuit receiving the second ramp signal and producing a second one of the pulse width modulated signals therefrom; the circuit further comprising an additional control system for an additional three-level buck converter, wherein the additional control system is configured to receive a third clock signal and a fourth clock signal, further wherein the fourth clock signal is a phase-shifted version of the third clock signal, and wherein the first and second clock signals are phase-shifted relative to the third and fourth clock signals by 90°.
2. The circuit of claim 1, further comprising: an error circuit configured to produce an error signal from the output voltage of the three-level buck converter and a reference voltage.
3. The circuit of claim 1, wherein the buck converter comprises four input switches, wherein a first subset of two of the input switches is configured to receive the first one of the pulse width modulated signals, and a second subset of two of the input switches is configured to receive the second one of the pulse width modulated signals.
4. The circuit of claim 3, wherein the second clock signal is phase-shifted by 180° relative to the first clock signal.
5. The circuit of claim 1, wherein the first and second ramp signals both include up ramp portions and down ramp portions.
6. The circuit of claim 1, further comprising: error circuitry configured to produce an error signal based on an output voltage of the three-level buck converter and a reference voltage, wherein the first comparing circuit is configured to generate the first one of the pulse width modulated signals from the error signal and the first ramp signal.
7. The circuit of claim 1, further including circuitry having an inverter configured to receive the first clock and configured to generate the second clock.
8. The circuit of claim 1, wherein the control system comprises a pulse width modulation controller configured to receive an output voltage of the three-level buck converter and configured to vary a duty cycle of the first and second pulse width modulated signals in response to receiving the output voltage.
9. The circuit of claim 8, further comprising: a compensation network within a feedback path of the output voltage, the compensation network configured to compensate at least a pole or a zero of the three-level buck converter to result in a first-order control system.
10. A method for controlling a three-level buck converter, the method comprising: receiving a first clock and a second clock, wherein the second clock is a phase-shifted version of the first clock; producing first and second ramp signals based on the first and second clocks, respectively; receiving the first ramp signal at the first comparator and receiving the second ramp signal at the second comparator; at the first comparator, generating a first pulse width modulated signal from the first ramp signal; at the second comparator, generating a second pulse width modulated signal from the second ramp signal; and outputting the first pulse width modulated signal to a first subset of input switches of the three-level buck converter and outputting the second pulse width modulated signal to a second subset of input switches of the three-level buck converter; and producing a third pulse width modulated signal and a fourth pulse width modulated signal to control an additional three-level buck converter, wherein the third and fourth pulse width modulated signals are phase-shifted relative to the first and second pulse width modulated signals by 90°.
11. The method of claim 10, further comprising: receiving an output voltage from the three-level buck converter into a pulse width modulated signal controller, the three-level buck converter being controlled by the first pulse width modulated signal and the second pulse width modulated signal that are produced by the pulse width modulated signal controller; generating an error signal from the output voltage and from a reference voltage and providing an error signal to the first comparator and the second comparator; and wherein generating the first pulse width modulated signal includes comparing the error signal to the first ramp signal, and wherein generating the second pulse width modulated signal includes comparing the error signal to the second ramp signal.
12. The method of claim 10, further comprising: generating the second clock by inverting the first clock.
13. The method of claim 10, wherein the three-level buck converter includes four input transistors, the method further including: receiving a first one of the pulse width modulated control signals by a first subset of two input transistors; receiving a second one of the pulse width modulated control signals by a second subset of two input transistors, wherein the first and second pulse width modulated control signals are phase-shifted relative to each other by 180°.
14. The method of claim 10, wherein the first and second ramp signals comprise up and down ramp signals.
15. A voltage regulating circuit comprising: a three-level buck converter having four input switches, a first subset of the four input switches configured to receive a first pulse width modulated signal, a second subset of the four input switches configured to receive a second pulse width modulated signal; a pulse width modulated signal controller in communication with the three-level buck converter and configured to provide the first and second pulse width modulated signals, the pulse width modulated signal controller comprising: an error circuit configured to receive an output voltage of the three-level buck converter and a reference signal and configured to output an error signal; a ramp generating circuit configured to receive a first clock and a second clock, the second clock being a phase-shifted version of the first clock, the ramp generating circuit configured to generate a first and a second ramp signal from the first and second clock, respectively; a first comparator configured to receive the error signal and the first ramp signal and to output the first pulse width modulated signal in response thereto; and a second comparator configured to receive the error signal and the second ramp signal and to output the second pulse width modulated signal in response thereto; the voltage regulating circuit further comprising an additional pulse width modulated signal controller configured to control an additional three-level buck converter, wherein the additional pulse width modulated signal controller is configured to generate a third and a fourth clock for the another three-level buck converter, further wherein the third and fourth clocks are phase-shifted 90° with respect to the first and second clocks.
16. The voltage regulating circuit of claim 15, wherein the voltage regulating circuit is part of a system-on-a-chip and is configured to power a processing core.
17. The voltage regulating circuit of claim 15, wherein the second clock signal is phase-shifted by 180° relative to the first clock signal.
18. The voltage regulating circuit of claim 15, wherein the first and second ramp signals both include up ramp portions and down ramp portions.
19. The voltage regulating circuit of claim 15, further including inverter circuitry configured to generate the second clock from the first clock.
20. A circuit comprising: a three-level buck converter; and a pulse width modulated signal controller configured to control the three-level buck converter, the pulse width modulated signal controller including: means for producing a first ramp signal from a first clock signal and a second ramp signal from a second clock signal, wherein the second clock signal is a phase-shifted version of the first clock signal; means for generating the first pulse width modulated signal from the first ramp signal; and means for generating the second pulse width modulated signal from the second ramp signal; wherein the means for generating the first pulse width modulated signal and the means for generating the second pulse width modulating signal are configured to generate the first and second pulse width modulated signals in response to a level of a voltage output of the three-level buck converter; the circuit further comprising an additional pulse width modulated signal controller for an additional three-level buck converter, wherein the additional pulse width modulated signal controller is configured to receive a third clock signal and a fourth clock signal, further wherein the fourth clock signal is a phase-shifted version of the third clock signal, and wherein the first and second clock signals are phase-shifted relative to the third and fourth clock signals by 90°.
21. The circuit claim 20, where the pulse width modulated signal controller further comprises: means for generating an error signal from the voltage output of the three-level buck converter and a reference voltage; wherein the means for generating the first pulse width modulated signal and the means for generating the second pulse width modulated signal are configured to generate the first and second pulse width modulated signals, respectively, in response to the error signal.
22. The circuit of claim 20, wherein the buck converter comprises four input switches, wherein a first subset of two of the input switches is configured to receive the first one of the pulse width modulated signals, and a second subset of two of the input switches is configured to receive the second one of the pulse width modulated signals.
23. The pulse width modulated signal controller of claim 20, wherein the second clock signal is phase-shifted by 180° relative to the first clock signal.
24. The pulse width modulated signal controller of claim 20, wherein the first and second ramp signals both include up ramp portions and down ramp portions.
25. The pulse width modulated signal controller of claim 20, further including means to invert the first clock to generate the second clock.
26. The pulse width modulated signal controller of claim 20, wherein the three-level buck converter is part of a system on a chip and is configured to power a processing core.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
Example Circuit Embodiments
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(15) Buck converter 110 receives Vinput, which in some embodiments is a power signal from a power rail on a semiconductor die. In other embodiments, Vinput may include power from a battery or other voltage source. Switches in buck converter 110 open and close according to the control signals from PWM controller 102. The buck converter 110 provides a steady output voltage at Voutput. Synchronous buck converter 110 may include any synchronous buck converter now known or later developed that provides a three-level signal to the inductor. An example three-level signal may include, for instance, a signal that varies between zero and VDD/2 or between VDD/2 and VDD, depending on PWM timing and duty cycle.
(16) In some examples, the buck converter 110 is a third-order system from a control system standpoint, so that it has either two zeros and one pole or two zeros and two poles. As third-order systems may be unstable in some embodiments, the example of
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(19) In some embodiments, the flying capacitor Cfly may be manufactured as a metal-insulator-metal (MIM) capacitor to reduce parasitic to ground losses. However, the capacitor Cfly may be made according to any appropriate manufacturing process in various embodiments.
(20) The input switches 112-115 provide a voltage (VX) at the input node of the inductor L, and voltage VX is a three-level voltage signal. As explained in more detail below, PWM signals applied to the input switches 112-115 have half the frequency of the voltage changes of VX. In other words, the use of a three-level buck converter provides for a doubling of the frequency of the voltage at the buck converter's inductor. An advantage of a higher frequency at the voltage of the inductor L is that the value of the inductor L can be reduced. For instance, a doubling of the frequency of VX allows the size of the inductor L to be reduced to one quarter. Generally, a reduction in a value of an inductor allows for a physically smaller inductor, which can lead to lower costs and ease of manufacturing in some cases.
(21) Switched capacitor CX is placed between the input node of the inductor L and ground to reduce ripple at that node. In operation, capacitor CX charges and discharges as the value of VX changes, and its charging and discharging has the effect of neutralizing ripple at the input node of the inductor L. It is counterintuitive to place capacitor CX in its illustrated position between inductor L and ground because capacitor CX would be expected to cause some loss in the circuit by conducting a small current to ground during some points in its operation. However, capacitor CX is appropriately sized very small compared to both the flying capacitor and the load capacitor (Cfly and Cload) so that any current that is conducted is very small. Also, the amount of energy stored by capacitor CX may be the same as or less than energy of the ripples at VX, so that the energy at capacitor CX may typically be used to neutralize ripple rather than conduct substantial current to ground.
(22) In general, ripple is a phenomenon that is experienced with loads that are relatively heavy but is largely absent with loads that are relatively light. In some embodiments, capacitor CX is switched into the circuit by closing switch SCX when the load is relatively heavy. In those embodiments, the switch SCX may be opened when the load is relatively light, thereby removing capacitor CX from the circuit. In one example embodiment, the PWM controller (circuit 102 of
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(24) As noted above, three-level buck converter 110 is operable to provide voltage VX as a three-level voltage that can vary either between zero and VDD/2 or between VDD/2 and VDD. In the example of
(25) Further, various embodiments provide for an elimination or reduction of ripple at the voltage VX. Example ripple 310 is illustrated in
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(27) At time T2 switch 112 is OFF, switch 113 is ON, switch 114 is OFF, and switch 115 is ON. Thus, capacitor Cfly is coupled across the input node to inductor L and ground through switch 115. The voltage VX is accordingly decreased.
(28) At time T3, switch 112 is ON, switch 113 is ON, switch 114 is OFF, and switch 115 is OFF. Capacitor Cfly is charged again, similar to that described above with respect to time T1. Voltage VX is increased.
(29) At time T4, switch 112 is ON, switch 113 is OFF, switch 114 is ON, and switch 115 is OFF. Thus, capacitor Cfly is coupled between VDD through switch 112 and VX through switch 114. Capacitors Cfly and Cload acts as a voltage divider at time T4, as illustrated in
(30) At time T5, switch 112 is ON, switch 113 is ON, switch 114 is OFF, and switch 115 is OFF. Capacitor Cfly is charged again by virtue of VDD. The progression of times from T1 through T5 shows how switches 112-115 are operated to charge and discharge capacitor Cfly and to provide the voltage VX at the input node of inductor L.
(31) Of course, the timing diagram of
(32) The present embodiment provides for a single control law. For instance, whether Vout is above or below one-half VDD, the timing of the signals 301 and 302 is the same (though the duty cycles may vary). Accordingly, the embodiment illustrated in
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(34) The PWM controller 102 includes a ramp generating circuit 510, which receives a first clock (CLK) and a second clock (CLKB), where the first clock and the second clock have the same frequency and amplitude but are phase-shifted from one another. In this example, CLKB is the second clock signal, and it is phase-shifted by 180° from CLK. One example technique to provide the first and second clocks is to apply an inverting circuit to clock CLK so that clock CLKB is an inverted version of clock CLK. The ramp generating circuit 510 receives the two clocks and produces signal Ramp 1 from clock CLK and Ramp 2 from clock CLKB. The signals Ramp 1 and Ramp 2 are accordingly phase-shifted by 180° from each other.
(35) An example circuit configuration for producing clocks CLK and CLKB is shown in
(36) PWM controller 102 receives the reference signal Ref and the voltage output Vout and feeds the signals to error amplifier 511 and compensation circuit 512. Circuits 511 and 512 are configured to produce a filtered error signal. In this example, the output of error amplifier 511 is fed back through compensation circuit 512 to the feedback input of error amplifier 511. The result is an error signal that is an appropriate indicator of any deviation of Vout from the reference voltage Ref. For instance, if Voutput is slightly low, then the error signal produced by circuits 511 and 512 causes a corresponding increase in the duty cycle of PWM signals 301 and 302 to compensate for that deviation. Similarly, if Voutput a slightly high, then the error signal causes a corresponding decrease in the duty cycle of PWM signals 301 and 302.
(37) The PWM controller 102 includes two comparators 513 and 514. The first comparator 513 receives the error signal and Ramp 1. The second comparator 514 receives the error signal and Ramp 2. The comparators 513, 514 produce the first and second PWM signals 301 and 302, as shown in
(38) In the embodiment described above, since Ramp 1 and Ramp 2 both have up ramp portions and down ramp portions, PWM signals 301 and 302 are modulated on both their leading edges and their trailing edges. Thus, neither the leading edges nor the trailing edges of signals 301 and 302 are precisely synchronized to the clock. Other embodiments using only a falling edge ramp or a leading edge ramp (not a true sawtooth) typically do not modulate both edges of PWM signals. Additionally, the use of Ramp 1 and Ramp 2 provides a gain of two, in contrast to an embodiment using only a falling edge ramp or a leading edge ramp that would provide a gain of one.
(39) An advantage of the embodiment described above with respect to
(40) The scope of embodiments is not limited to two clocks that are phase-shifted from one another by 180°.
(41) Buck converters 820, 830 produce respective outputs of Vout1 and Vout2, and their output nodes are connected so that their output current is summed. Similarly to the system of
(42) Further in this example, PWM controller 810 receives a first clock and a second clock phase-shifted from each other by 180°, and PWM controller 815 also receives a first clock and a second clock phase-shifted from each other by 180°. Additionally, though, the first and second clock signals of the second PWM controller 815 are shifted by 90° with respect to the clock signals of the first PWM controller 810.
(43) Signal 910 is an input clock having twice a frequency of the clocks used to produce the ramp signals. Signal 910 is also referred to as a 2× clock. Signals 920 and 930 are clocks that can be sent to a ramp generating circuit, such as circuit 510 of
(44) Signals 940 and 950 are clocks that can be sent to another ramp generating circuit, such as circuit 510 of
(45) In one example, signals 920 and 930 are clocks that are used to produce PWM signals corresponding to signals 301 and 302 of
(46) In this way, controller 810 receives the clock 920 (Section 1 Phase A) and clock 930 (Section 1 Phase B), and controller 815 receives the clock 940 (Section 2 Phase A) and clock 950 (Section 2 Phase B). An example circuit for producing clocks 920-950 is shown in
(47) The embodiments of
(48) For example, another embodiment (not shown) may include four sections. In such an embodiment, each section receives two clocks that are phase-shifted from each other by 180°, and further, the clock signals are spread out by 45° section-by-section. The clock signals of one section are phase-shifted relative to the clock signals of another section in order to provide less ripple at Vout. Specifically, the output voltage Vout appears to be substantially steady, although there may be slight sinusoidal variations produced by the control system and corresponding to the phases of the clocks. If each section receives the same clocks, then the sinusoidal variations of each section may cause a larger ripple, whereas if the sections are phase-shifted from each other, the ripples may be smoothed out over 360° of the clock cycle. Similarly, an embodiment having eight sections (not shown) would spread the clock signals out by 22.5° section-by-section, and embodiments with larger numbers of sections would spread their clocks out section-by-section according to that pattern.
(49) Embodiments having multiple sections may be used to provide increased current at the output voltage Vout. For example, in some embodiments each section may produce around one Ampere of current, whereas a microprocessor powered by the buck converter may use up to three or four Amperes. Accordingly, multiple sections may be combined so that the current is summed to the desired output level.
Example Method Embodiments
(50) A flow diagram of an example method 1100 of operating a three-level buck converter is illustrated in
(51) At action 1110, the buck converter receives PWM signals at its input switches. An example is shown in the timing diagram of
(52) At action 1120, the input switches and a flying capacitor of the buck converter produce a three-level voltage at an input node of the inductor of the converter. An example of the three-level voltage at the input node includes voltage VX of
(53) At action 1130, capacitance is applied at the input node of the inductor to reduce ripple of the three-level voltage. An example is capacitor CX in
(54) At action 1140, the buck converter converts the input voltage to the output voltage. An example output voltage is shown as Vout in
(55) The scope of embodiments is not limited to the specific method shown in
(56) Various embodiments may include advantages. For instance, by adding a charge sharing cap CX and switch SCX the 3.sup.rd level voltage (across Cfly) VDD/2 is more stable across power, voltage, and temperature (PVT). Without the CX, the 3.sup.rd level voltage may not be as stable at VDD/2 over PVT unless a complicated VDD/2 regulator (not shown) is used. Such increased stability may result in less ripple at the voltage VX.
(57) A flow diagram of an example method 1200 of operating a three-level buck converter is illustrated in
(58) At action 1210, the PWM controller receives an output voltage from a voltage converter. An example is shown in
(59) At action 1220, the PWM controller generates an error signal from the output voltage and from a reference voltage. An example is illustrated with respect to
(60) Further at action 1220, the error signal is provided to a first comparator and a second comparator. An example is shown at
(61) At action 1230, the PWM controller receives a first clock and a second clock. The second clock is a phase-shifted version of the first clock, such as described above with respect to
(62) In some embodiments, the PWM controller generates the clocks as well, so that action 1230 further includes generating the first and second clock. Action 1230 also includes producing first and second ramp signals based on the first and second clocks, respectively. Any appropriate technique to produce the ramp signals from clocks may be used in various embodiments. For example,
(63) Another example of a circuit to produce a ramp signal is provided in
(64) Yet another example of a circuit to produce a ramp signal is provided in
(65) Returning to
(66) At action 1240, the first comparator receives the first ramp signal, and the second comparator receives the second ramp signal. The comparators also receive the error signal, as noted above with respect to action 1220.
(67) At actions 1250 and 1260, the comparators generate the respective PWM signals from the ramp signals and the error signals. Specifically, the first comparator receives the error signal and the first ramp signal and produces the first PWM signal in response thereto. Similarly, the second comparator receives the error signal and the second ramp signal and produces the second PWM signal in response thereto.
(68) An example is illustrated at
(69) The scope of embodiments is not limited to the specific method shown in
(70) In yet another example, some method embodiments may include operating the three-level buck converter 110 of
(71) The techniques and circuits described above for producing the PWM signals are not limited to the specific circuits and techniques of
(72) As those of some skill in this art will by now appreciate and depending on the particular application at hand, many modifications, substitutions and variations can be made in and to the materials, apparatus, configurations and methods of use of the devices of the present disclosure without departing from the spirit and scope thereof. In light of this, the scope of the present disclosure should not be limited to that of the particular embodiments illustrated and described herein, as they are merely by way of some examples thereof, but rather, should be fully commensurate with that of the claims appended hereafter and their functional equivalents.