Compressor and bearing assembly
09790941 · 2017-10-17
Assignee
Inventors
- Wei Sun (West Chester, OH, US)
- Harry Clendenin (Sidney, OH, US)
- Pankaj Nimbaji Ahire (Pune, IN)
- Pavankumar Jorwekar (Pune, IN)
- Ramprasad Ramaswamy (Pune, IN)
- Vinayak Juge (Pune, IN)
Cpc classification
F04C29/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/0071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/802
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01C1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C4/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A compressor is provided and may include a shell, a hub, an insert, and at least one collar. The hub may be disposed within the shell and define an axis of rotation. The hub may include an axially extending aperture. The insert may be disposed within the aperture. The at least one collar may be disposed about the hub.
Claims
1. A compressor comprising: a shell; a compression mechanism disposed within said shell; a drive shaft drivingly engaged with the compression mechanism; a bearing housing engaged with said compression mechanism; a hub disposed within said shell and defining an axis of rotation, said hub including an axially extending aperture, said drive shaft engaged with said axially extending aperture; a motor assembly driving said drive shaft about said axis of rotation; a bearing insert disposed within said aperture and rotatably supporting said drive shaft; and at least one collar disposed about said hub, wherein said at least one collar is mounted on said hub to create an interference fit between the at least one collar and the hub and retain the at least one collar on the hub.
2. The compressor of claim 1, further comprising a drive shaft rotatably mounted within said bearing insert.
3. The compressor of claim 1, wherein said collar is an annular collar having an inner diameter, and said hub has an outer diameter that is larger than said inner diameter.
4. The compressor of claim 3, wherein said collar is press-fit on said hub.
5. The compressor of claim 1, wherein said bearing insert is a cylindrical insert having an outer diameter, and said aperture has an inner diameter that is smaller than said outer diameter.
6. The compressor of claim 5, wherein said bearing insert is press-fit within said aperture.
7. The compressor of claim 1, wherein said bearing insert is operable to rotate within said aperture about the axis of rotation.
8. The compressor of claim 1, wherein said hub further includes an axially extending recessed portion disposed about said aperture, and wherein said collar is disposed about said recessed portion.
9. The compressor of claim 1, wherein said collar includes a radially inwardly extending portion configured to restrain relative movement between said bearing insert and said hub.
10. The compressor of claim 1, wherein said collar comprises a lock nut and a retaining ring configured to engage said bearing insert, said retaining ring having protruding legs configured to engage an inner periphery of said hub, and said lock nut configured to engage with threads formed on an outer periphery of said hub and adapted to secure said retainer ring relative to said hub and further adapted to secure said bearing insert within said hub.
11. A compressor comprising: a shell; a compression mechanism disposed within said shell; a drive shaft drivingly engaged with the compression mechanism; a support structure disposed within said shell and engaged with said compression mechanism, said support structure including a central hub defining an axis of rotation and including a first axially extending portion having a first outer diameter, and a second axially extending portion having a second outer diameter; a motor assembly driving said drive shaft about said axis of rotation; a bearing insert concentrically disposed within said central hub and rotatably supporting said drive shaft; and at least one collar concentrically disposed about said second axially-extending portion.
12. The compressor of claim 11, wherein said second outer diameter is less than said first outer diameter.
13. The compressor of claim 11, further comprising a drive shaft rotatably mounted within said bearing insert.
14. The compressor of claim 11, wherein said collar is an annular collar having an inner diameter, and said second outer diameter is larger than said inner diameter.
15. The compressor of claim 14, wherein said collar is press-fit on said second axially extending portion of the hub.
16. The compressor of claim 11, wherein said bearing insert is a cylindrical insert having an outer diameter, and said central hub includes an aperture having an inner diameter that is smaller than said outer diameter.
17. The compressor of claim 16, wherein said bearing insert is press-fit within said aperture.
18. The compressor of claim 11, wherein said central hub includes an aperture, and wherein said bearing insert is operable to rotate within said aperture about the axis of rotation.
19. The compressor of claim 11, wherein the support structure is a bearing housing.
20. The compressor of claim 11, wherein the support structure is an orbiting scroll member.
21. The compressor of claim 11, wherein said first axially extending portion has a first wall thickness and said second axially extending portion has a second wall thickness not less than one-half of said first wall thickness.
Description
DRAWINGS
(1) The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
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(23) Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTION
(24) Example embodiments will now be described more fully with reference to the accompanying drawings.
(25) Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
(26) The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
(27) When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
(28) Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
(29) Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
(30) With reference to
(31) The motor assembly 14 may include a motor stator 26, a rotor 28, and a drive shaft 30. The motor stator 26 may be press fit into the shell assembly 12. The rotor 28 may be press fit on the drive shaft 30 and may transmit rotational power to the drive shaft 30. The drive shaft 30 may rotate about an axis 31 and include an eccentric crank pin 32 drivingly engaging the compression mechanism 16. The drive shaft 30 may also include a lubricant passageway 34 extending therethrough and communicating with the lubricant sump 24.
(32) The compression mechanism 16 may include an orbiting scroll member 36 and a non-orbiting scroll member 38. The non-orbiting scroll member 38 may be fixed to the bearing housing assembly 18 by a plurality of fasteners 39, such as threaded bolts or similar attachment features. The orbiting and non-orbiting scroll members 36, 38 include orbiting and non-orbiting spiral wraps 40, 42, respectively, that meshingly engage each other and extend from orbiting and non-orbiting end plates 41, 43, respectively. An Oldham coupling 44 may be keyed to the orbiting scroll member 36 and a stationary structure (e.g., the bearing housing assembly 18 or the non-orbiting scroll member 38) to prevent relative rotation between the orbiting and non-orbiting scroll members 36, 38 while allowing the orbiting scroll member 36 to move in an orbital path relative to the non-orbiting scroll member 38. Moving fluid pockets 46 are formed between the orbiting and non-orbiting spiral wraps 40, 42 that decrease in size as they move from a radially outer position to a radially inner position, thereby compressing the working fluid therein from the suction pressure to the discharge pressure.
(33) The bearing housing assembly 18 may include a bearing insert 48, a bearing housing 50, and at least one bearing collar 52. While the bearing housing 50 is generally shown and described herein as the first or main bearing housing 50, the bearing housing 50 may also be a second or drive bearing housing 50a within the scope of the present disclosure. The bearing housing 50 may be formed from cast iron or any other suitable material and may include a central hub 54 defining an axially-extending aperture 55. In one configuration, the aperture 55 may have an inner diameter D1. As illustrated in
(34) The first portion 56 may extend in the axial direction (relative to axis 31) from the bearing housing 50, and the second portion 58 may extend in the axial direction from the first portion 56. As illustrated, the first portion 56 may be substantially cylindrically shaped and define an outer diameter D2. The second portion 58 may be substantially cylindrically shaped and define an outer diameter D3.
(35) The first portion 56 may have a first wall thickness T1 and the second portion 58 may have a second wall thickness T2. The second wall thickness T2 may be less than or equal to the first wall thickness T1. In one configuration, the second wall thickness T2 may be thirty to fifty percent less than the first wall thickness T1. In another configuration, the second wall thickness T2 may be approximately forty percent less than the first wall thickness T1. Accordingly, the second portion 58 may define a circumferential or annular recessed portion of the central hub 54, including an angled surface 60 extending between and connecting the first portion 56 and the second portion 58. As illustrated, the angled surface 60 may be tapered, chamfered or otherwise provide a radiussed transition between the first portion 56 and the second portion 58. As illustrated in
(36) As illustrated in
(37) The bearing insert 48 may be concentrically mounted within the hub 54, and may rotatably support the drive shaft 30. The bearing insert 48 may be a substantially cylindrical steel sleeve having an outer diameter D4. The outer diameter D4 of the bearing insert 48 may be larger than the inner diameter D1 of the hub 54. Accordingly, mounting the bearing insert 48 within the hub 54 may create an interference fit, and generate a compressive force component F1, between the bearing insert 48 and the hub 54. For example, the outer diameter D4 of the bearing insert 48 may be between 0.05 and 0.15 millimeters larger than the inner diameter D1 of the hub 54. In one configuration, the outer diameter D4 is approximately 0.08 millimeters (3.2 mils) larger than the inner diameter D1. Accordingly, the bearing insert 48 may be press-fit (e.g., cold press) within the hub 54 by applying a force in the axial direction on either or both of the insert 48 and the hub 54.
(38) The bearing collar 52 may be constructed of steel or any other suitable material, and may be mounted annularly about the second portion 58 of the hub 54. While the bearing collar 52 is generally shown and described herein as being mounted annularly about the hub 54 of the bearing housing 50, it will also be appreciated that the bearing collar 52 may be mounted annularly about a hub located on another support structure within the compressor 10. For example, the with reference to
(39) As illustrated, in one configuration, the bearing collar 52 may be a substantially cylindrical member defining an inner diameter D5. In one configuration the inner diameter D5 of the bearing collar 52 may be less than the outer diameter D3 of the second portion 58 of the hub 54, such that mounting the bearing collar 52 on the second portion 58 creates an interference fit between the bearing collar 52 and the second portion 58. It is also understood that the bearing collar 52 may be crimped or otherwise compressed onto the second portion 58, thus creating an interference fit between the bearing collar 52 and the second portion 58. In another method of assembling the bearing collar 52 and the hub 54, the diameter D5 of the bearing collar 52 may be increased by a heating process and/or the diameter D3 of the hub 54 may be reduced by a cooling process to allow the bearing collar 52 to be placed on the hub 54 without interference therebetween. Upon temperature equalization of the bearing collar 52 and the hub 54, an interference fit may be generated between the bearing collar 52 and the hub 54.
(40) The interference fit between the bearing collar 52 and the second portion 58 of the hub 54 may generate a compressive force component F2 on the second portion 58 of the hub 54. The force component F2 may decrease the diameter D3 of the second portion 58 and decrease the inner diameter D1 of the hub 54, thus increasing the compressive force component F1 between the hub 54 and the bearing insert 48. The force component F2 on second portion 58 of the hub 54 may improve the retention of the bearing insert 48 within the hub 54. Accordingly, it will be understood that in one method of assembling the bearing housing assembly 18, the bearing insert 48 may be disposed within the hub 54 before the bearing collar 52 is disposed about the hub 54.
(41) While the hub 54 is generally described herein as including first and second portions 56, 58, it will also be appreciated that in another configuration (
(42) The materials of the hub 54 and the bearing collar 52 may influence the magnitude of forces F1 and F2. For example, constructing the bearing collar 52 from a material with a higher elastic modulus (e.g. steel) and constructing the hub 54 from a material with a lower elastic modulus (relative to the bearing collar 52) may increase the magnitude of the force component F2. Where space limits the thickness of bearing collar 52, a higher elastic modulus material may improve the retention of the bearing insert 48 within the hub 54.
(43) As the drive shaft 30 rotates about the axis 31, it may apply a torque on the bearing insert 48, and urge the bearing insert 48 to rotate about the axis 31. A frictional force between the bearing insert 48 and the hub 54, generally associated with the first compressive force component F1, may resist movement of the bearing insert 48 relative to the hub 54. Introduction of the second compressive force component F2 may increases the first compressive force component F1, which in turn may operate to prevent the bearing insert 48 from rotating or otherwise moving relative to the hub 54.
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(46) The retainer ring 52 (as illustrated in
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(50) The tapered retainer ring 159 (as illustrated in
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(54) The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.