Centrifugal pump with governor actuated seal
09790960 · 2017-10-17
Assignee
Inventors
Cpc classification
Y10T29/49298
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D29/628
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present invention relates to centrifugal pumps, and more specifically to a centrifugal pump device with a governor actuated cartridge seal and a method of attaching a centrifugal pump device with a governor actuated cartridge seal. The centrifugal pump comprises a sealing system that prevents undesirable fluid leaking or air ingestion when in operation while allowing ease of installation and maintenance. The governor actuated cartridge seal automatically increases sealing capabilities by urging a movable seal as a function of impeller or engine drive shaft rotational speed. The governors actuate radially so as to present a minimal profile and therefore not introduce a safety hazard. Scalable weights attached to the governors allow predictable calibration and initialization of the pump under varying hydraulic pressures and rotational speeds.
Claims
1. A centrifugal pump cartridge seal device, comprising: a cylindrical shaft sleeve having a distal end, a proximal end, an exterior, and an interior, the cylindrical shaft sleeve adapted to axially interconnect to a pump drive shaft; a plurality of governors positioned about the exterior of the proximal end of the cylindrical shaft sleeve, each governor configured to extend outwardly in a substantially common plane with drive shaft rotation; a movable seal with a distal end and a proximal end, the proximal end of the movable seal operatively associated with a respective surface of each governor, the distal end of the movable seal positioned distally of each respective governor and radially outward of the cylindrical shaft sleeve and forming a radially outwardly facing channel, the channel providing a first and second sealing surface; a disk seal disposed radially outward of the movable seal and circumferentially around the channel in the distal end of the movable seal; wherein when the drive shaft is at rest the movable seal is at a first position and the first sealing surface engages a distal surface of the disk seal and creates a fluid seal, and wherein when the drive shaft is at a rotational speed each of the plurality of governors extends to displace the movable seal to a second position and the second sealing surface engages a proximal surface of the disk seal and creates a fluid seal.
2. The device of claim 1, wherein each of the plurality of governors are pivotally attached to the cylindrical shaft sleeve to allow each governor to radially extend when the drive shaft is at a rotational speed.
3. The device of claim 1, wherein each of the plurality of governors has a generally arcuate shaped length, and when the drive shaft is at rest, the plurality of governors extending around a generally common circumference of the cylindrical shaft sleeve.
4. The device of claim 1, wherein the cylindrical shaft sleeve comprises a plurality of apertures formed about the circumference of the cylindrical shaft sleeve, each aperture adapted to receive a set screw.
5. The device of claim 4, further comprising a closing plate with an aperture formed therein and adapted to receive the cylindrical shaft sleeve, a collar extending axially from the closing plate, the collar having a radially inwardly facing surface with a groove formed therein, the collar surrounding less than the entire circumference of the cylindrical shaft sleeve and the groove circumferentially aligned with the apertures in the cylindrical shaft sleeve.
6. The device of claim 1, wherein a portion of the distal end of the movable seal is spaced from the cylindrical shaft sleeve to define a gap between the distal end of the movable seal and the distal end of the cylindrical shaft sleeve, the gap having a proximal end and a distal end, and further comprising at least one O-ring positioned axially around the cylindrical shaft sleeve and within the gap, wherein the at least one O-ring is compressed when the movable seal is in the second position.
7. The device of claim 6, wherein the at least one O-ring comprises two O-rings positioned axially proximate each other and further comprising a separation ring disposed between the two O-rings.
8. The device of claim 6, further comprising a channel sleeve positioned within the distal portion of the gap and is disposed around the distal end of the cylindrical shaft sleeve.
9. The device of claim 1, wherein the first and second sealing surfaces are substantially parallel and spaced apart from each other.
10. The device of claim 9, wherein the first sealing surface is located distally of the second sealing surface.
11. The device of claim 1, wherein the movable seal further comprises a sensor to sense at least one of translation, stress and strain.
12. The device of claim 1, wherein the respective surface of each governor comprises an actuating surface and the proximal end of the movable seal comprises at least one camming surface, and wherein each actuating surface engages the at least one camming surface to cause the movable seal to move to the second position.
13. The device of claim 12, wherein the at least one camming surface comprises a separate camming surface associated with each actuating surface.
14. In a centrifugal pump cartridge seal device having a cylindrical shaft sleeve adapted to surround a pump drive shaft, and a seal positioned radially outward of the cylindrical shaft sleeve, and where the seal moves between a first position when the pump drive shaft is at rest and a second position when the pump drive shaft is operating at speed, the improvement comprising: a plurality of arcuately shaped governors pivotally connected to the exterior of the cylindrical shaft sleeve and aligned along a common circumference of the cylindrical shaft sleeve when the pump is at rest, and, during the drive shaft rotation, the plurality of governors are configured to extend radially away from the cylindrical shaft sleeve in a direction perpendicular to an axis of the pump drive shaft, in a plane substantially perpendicular to the axis of the pump drive shaft.
15. The device of claim 14, wherein the movable seal has a proximal end and a distal end, and wherein the proximal end engages the cylindrical shaft sleeve and a gap is formed between the distal end of the movable seal and the cylindrical shaft sleeve, further comprising at least one O-ring disposed within the gap and surrounding the cylindrical shaft sleeve, wherein the at least one O-ring is compressed when the movable seal moves to the second position and decompresses to assist movement of the movable seal to the first position as rotation of the cylindrical shaft sleeve decreases.
16. The device of claim 15, wherein the at least one O-ring comprises two O-rings positioned axially proximate each other and further comprising a separation ring disposed between the two O-rings.
17. The centrifugal pump cartridge seal device of claim 14, wherein each of the governors move between a first position and a second position and the first position and second position of each governor is in a common plane.
18. The centrifugal pump cartridge seal device of claim 14, wherein each of the plurality of governors comprise at least one scored line to facilitate removing weight from the governors.
19. The centrifugal pump cartridge seal device of claim 14, wherein the seal has a proximal end, the proximal end of the seal operatively associated with a respective surface of each arcuately shaped governor, wherein the respective surface of changed to at least one of the plurality of arcuately shaped governors comprises an actuating surface and the proximal end of the seal comprises at least one camming surface, and wherein each actuating surface engages the at least one camming surface to cause the movable seal to move to the second position.
20. The centrifugal pump cartridge seal device of claim 14, further comprising an annular disk disposed radially outward of and circumferentially around the seal, wherein when the pump is at rest, the annular disk engages a first portion of the seal, and when the plurality of governors are extended, the annular disk engages a second portion of the seal.
21. A method for attaching a cartridge seal device to a pump, comprising the steps of: providing a cartridge seal device comprising: a cylindrical shaft sleeve having a distal end, a proximal end, an exterior, and an interior, and having a plurality of apertures spaced about the circumference of the exterior to receive set screws to interconnect the cartridge seal device to a pump drive shaft; a mounting plate having a central aperture and a collar, the collar extending axially outwardly proximate the perimeter of the central aperture and having a radially inwardly facing surface with a groove formed in the surface; a movable seal having an exterior surface and a plurality of slots aligned around the exterior; positioning the mounting plate and cylindrical shaft sleeve around the pump drive shaft such that the cylindrical shaft sleeve is positioned in the central aperture of the mounting plate and positioning the movable seal around the exterior of the cylindrical shaft sleeve; aligning the mounting plate relative to the cylindrical shaft sleeve such that the groove in the collar is radially aligned with the apertures in the exterior of the cylindrical shaft sleeve and aligning the slots in the movable seal with the apertures in the cylindrical shaft sleeve; advancing a plurality of set screws in the apertures formed in the cylindrical shaft sleeve to engage the drive shaft; and, securing the mounting plate to the pump.
22. A centrifugal pump cartridge seal device, comprising: a cylindrical shaft sleeve having a distal end, a proximal end, an exterior, and an interior, the cylindrical shaft sleeve adapted to axially interconnect to a pump drive shaft; a plurality of governors positioned about the exterior of the proximal end of the cylindrical shaft sleeve, each governor configured to extend outwardly in a substantially common plane with drive shaft rotation, and at least one score line formed in each governor to facilitate removing weight from each governor; a movable seal with a distal end and a proximal end, the proximal end of the movable seal operatively associated with a respective surface of each governor, the distal end of the movable seal positioned distally of each respective governor and radially outward of the cylindrical shaft sleeve and providing a first and second sealing surface; wherein when the drive shaft is at rest the movable seal is at a first position and the first sealing surface creates a fluid seal with respect to the fluid pressure, and wherein when the drive shaft is at a rotational speed each of the plurality of governors extend to displace the movable seal to a second position and the second sealing surface creates a fluid seal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the disclosure and together with the general description of the disclosure given above and the detailed description of the drawings given below, serve to explain the principles of the disclosures.
(2) It should be understood that the drawings are not necessarily to scale. In certain instances, details that are not necessary for an understanding of the disclosure or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the disclosure is not necessarily limited to the particular embodiments illustrated herein.
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DETAILED DESCRIPTION
(15) The following description will typically be with reference to specific structural embodiments and methods. It is to be understood that there is no intention to limit the invention to the specifically disclosed embodiments and methods but that the invention may be practiced using other features, elements, methods and embodiments. Preferred embodiments are described to illustrate the present invention, not to limit its scope, which is defined by the claims. Those of ordinary skill in the art will recognize a variety of equivalent variations on the description that follows. Like elements in various embodiments are commonly referred to with like reference numerals.
(16) With reference to
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(18) Further details of one embodiment of the centrifugal pump cartridge seal 100 are provided in
(19) With reference to
(20) A radially outwardly facing channel 485 is formed on the outer surface of the distal end 420 of the movable sleeve seal 400. The channel forms a first sealing surface 490, a second sealing surface 495 spaced apart from the first sealing surface 490 and a third sealing surface 500 interconnecting the first and second sealing surfaces. As shown in
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(22) The operation of the movable sleeve seal as displaced by the governors 305 is apparent by a comparison of
(23) In addition, when displaced axially toward the wet end, the distal O-ring 440 and proximal spring O-ring 445 function as a compression spring in addition to a seal. With increased drive shaft 20 rotational speed, the distal O-ring 440 and proximal O-ring 445 are compressed between the channel sleeve 460 and the shoulder 435. When the drive shaft 20 slows such that the governors 305 are no longer applying a force on the movable sleeve seal 400 or are applying a reduced force, the distal O-ring 440 and proximal O-ring 445 expand, providing a return force on the movable sleeve 400 in the proximal direction, thereby assisting movement of the movable sleeve seal 400 to its static or first position. The separation ring 450, together with the shape of the proximal section 430 of the gap 425, maintain the linear position of the distal spring O-ring 440 relative to the proximal spring O-ring 445 such that they behave consistently and remain in the same position during repeated compression cycles. If these O-rings were able to reorient relative to each other, inconsistent compression could result. In one embodiment, the separation ring 450 is made of hard rubber and provides approximately 80 to 100 pounds per square inch of force. The use of the O-rings 440 and 445 is preferable over conventional coil springs because the gap may collect fluid slurry, potentially compromising the long term viability of a conventional spring. Additionally, a conventional spring would require a greater axial length than the O-rings, thereby increasing the axial length of the cartridge seal and the footprint of the overall pump. Similarly, O-rings are preferred over Bellville disc springs given the reduced axial length provided by O-rings.
(24) The shape and radially-extending configuration of the governors 305 provide a number of advantages over existing governors used in centrifugal pump applications. Existing governors extend axially, such as the Waters device discussed above. Such axially-extending governor arms require more axial space than radially-extending governors, and may present a lengthy pinch-point along the drive shaft axis. In addition, they require a longer drive shaft 20 which increases the length and footprint of the pump 10 and bearing assembly 60. In contrast, the radially-extending governors 305 disclosed here require less axial space and thus a shorter drive shaft, which yields several benefits. A shorter drive shaft is less costly and lighter, produces less vibration and noise, and can operate more efficiently for a given RPM or fluid viscosity. Further, a shorter and thus relatively more rigid drive shaft will reduce seal wear and friction, thereby extending the operational life of the pump and extending maintenance intervals. In addition, the radially-extending governors 305 disclosed may be more aerodynamic than conventional axially-extending governors, thereby providing energy savings in operating the drive shaft 20. Further still, radially extending governors are safer in operation compared to governors of the type used in Waters. An object inadvertently placed in the path of the governors 305 will cause deflection of the governors about pivot points 260. The governors disclosed in Waters will not deflect and will likely break and/or be damaged and/or cause damage to the pump.
(25) The governors 305 of
(26) As shown in
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(29) In one embodiment of the invention, the device is fitted with one or more active and/or passive sensors for qualitative and/or quantitative sensing of mechanical, electrical, physical, and/or chemical quantities, to detect, for example, position of the governors and/or the movable seals. Such sensors can be selected in particular from the group of temperature sensors, motion sensors, elongation sensors, rotation speed sensors, proximity sensors, flow sensors, vibration sensors, pressure sensors, conductivity sensors, acoustic pressure sensors, “lab on a chip” sensors, force sensors, acceleration sensors, tilt sensors, pH sensors, moisture sensors, magnetic field sensors, RFID sensors, magnetic field sensors, Hall sensors, biochips, odor sensors, and/or MEMS sensors. In one embodiment, the sensors are conveyed as control signals to a control unit. An example of a translation sensor 350 is shown in
(30) While various embodiment of the present disclosure have been described in detail, it is apparent that modifications and alterations of those embodiments will occur to those skilled in the art. For example, more than two governors may be utilized to move the movable seal 400 and the slopes of the actuating and camming surfaces may be configured to achieve dynamic sealing as each individual scenario demands. It is to be expressly understood that such modifications and alterations are within the scope and spirit of the present disclosure, as set forth in the following claims.
(31) The foregoing discussion of the disclosure has been presented for purposes of illustration and description. The foregoing is not intended to limit the disclosure to the form or forms disclosed herein. In the foregoing Detailed Description for example, various features of the disclosure are grouped together in one or more embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed disclosure requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate preferred embodiment of the disclosure.
(32) Moreover, though the present disclosure has included description of one or more embodiments and certain variations and modifications, other variations and modifications are within the scope of the disclosure, e.g., as may be within the skill and knowledge of those in the art, after understanding the present disclosure. It is intended to obtain rights which include alternative embodiments to the extent permitted, including alternate, interchangeable and/or equivalent structures, functions, ranges or steps to those claimed, whether or not such alternate, interchangeable and/or equivalent structures, functions, ranges or steps are disclosed herein, and without intending to publicly dedicate any patentable subject matter.