System and method for reactance steering network (RSN)
11258306 · 2022-02-22
Assignee
Inventors
Cpc classification
H02J50/402
ELECTRICITY
H02M7/537
ELECTRICITY
International classification
Abstract
According to various embodiments, a dual-band multi-receiver (DBMR) wireless power transfer (WPT) system is disclosed. The WPT system includes a transmitter including a first dc-dc converter coupled to a first inverter, a second dc-dc converter coupled to a second inverter, a reactance steering network (RSN) coupled to the first and second inverters, a high frequency transmitting coil coupled to the RSN, and a low frequency transmitting coil coupled to the first and second dc-dc converters. The WPT system further includes one or more receivers, each receiver including a high frequency receiving coil, a low frequency receiving coil, and a rectifier coupled to the high frequency receiving coil and low frequency receiving coil.
Claims
1. A transmitter for a dual-band multi-receiver (DBMR) wireless power transfer (WPT) system, comprising: a first branch comprising a first dc-dc converter coupled to a first inverter; a second branch comprising a second dc-dc converter coupled to a second inverter; a reactance steering network (RSN) coupled to the first and second inverters, the RSN comprising an inductive branch and a capacitive branch, wherein power is steered toward the inductive branch when load impedance is capacitive and power is steered toward the capacitive branch when load impedance is inductive; a high frequency coil coupled to the RSN, the first and second inverters configured to drive the high frequency coil; and a low frequency coil coupled to the first and second dc-dc converters, the first and second dc-dc converters configured to drive the low frequency coil.
2. The transmitter of claim 1, wherein the first and second dc-dc converters are configured to operate between about 90-200 kHz.
3. The transmitter of claim 1, wherein the first and second inverters are configured to operate between about 6.78-27.12 MHz.
4. The transmitter of claim 1, wherein the first and second dc-dc converters modulate inputs of the first and second inverters while simultaneously driving the low frequency coil.
5. The transmitter of claim 1, wherein the first and second dc-dc converters drive the low frequency coil as a phase-shift full bridge.
6. The transmitter of claim 1, wherein the first and second inverters steer power between the inductive branch and capacitive branch of the RSN via amplitude and phase modulation.
7. The transmitter of claim 1, wherein the first and second dc-dc converters have adjustable output voltages.
8. The transmitter of claim 1, wherein the first and second inverters are phase-shifted against each other.
9. The transmitter of claim 1, wherein the first and second inverters are implemented as one of Class-E, Class-F, and Class-Φ inverters.
10. The transmitter of claim 1, wherein the first and second dc-dc converters are each implemented as a low frequency inverter coupled to a low pass filter.
11. The transmitter of claim 10, wherein the low frequency inverters are implemented as one of Class-D and full-bridge inverters.
12. The transmitter of claim 10, wherein the low pass filters are implemented as one of L-networks or π-networks.
13. The transmitter of claim 1, wherein the RSN is implemented as a three-port LC network.
14. The transmitter of claim 13, wherein the RSN comprises an inductor and a capacitor.
15. A dual-band multi-receiver (DBMR) wireless power transfer (WPT) system, comprising: a transmitter, comprising: a first dc-dc converter coupled to a first inverter; a second dc-dc converter coupled to a second inverter; a reactance steering network (RSN) coupled to the first and second inverters, the RSN comprising an inductive branch and a capacitive branch, wherein power is steered toward the inductive branch when load impedance is capacitive and power is steered toward the capacitive branch when load impedance is inductive; a high frequency transmitting coil coupled to the RSN, the first and second inverters configured to drive the high frequency transmitting coil; and a low frequency transmitting coil coupled to the first and second dc-dc converters, the first and second dc-dc converters configured to drive the low frequency coil; and one or more receivers, comprising: a high frequency receiving coil; a low frequency receiving coil; and a rectifier coupled to the high frequency receiving coil and low frequency receiving coil.
16. The system of claim 15, wherein the first and second dc-dc converters are configured to operate between about 90-200 kHz.
17. The system of claim 15, wherein the first and second inverters are configured to operate between about 6.78-27.12 MHz.
18. The system of claim 15, wherein the first and second dc-dc converters modulate inputs of the first and second inverters while simultaneously driving the low frequency coil.
19. The system of claim 15, wherein the first and second dc-dc converters drive the low frequency coil as a phase-shift full bridge.
20. The system of claim 15, wherein the first and second inverters steer power between the inductive branch and capacitive branch of the RSN via amplitude and phase modulation.
21. The system of claim 15, wherein the first and second dc-dc converters have adjustable output voltages.
22. The system of claim 15, wherein the first and second inverters are phase-shifted against each other.
23. The system of claim 15, wherein the first and second inverters are implemented as one of Class-E, Class-F, and Class-Φ inverters.
24. The system of claim 15, wherein the first and second dc-dc converters are each implemented as a low frequency inverter coupled to a low pass filter.
25. The system of claim 24, wherein the low frequency inverters are implemented as one of Class-D and full-bridge inverters.
26. The system of claim 24, wherein the low pass filters are implemented as one of L-networks or π-networks.
27. The system of claim 15, wherein the RSN is implemented as a three-port LC network.
28. The system of claim 27, wherein the RSN comprises an inductor and a capacitor.
29. The system of claim 15, wherein the rectifier is implemented as a dual-band rectifier.
30. The system of claim 15, wherein the rectifier comprises a switch for high frequency or low frequency mode selection.
31. The system of claim 30, wherein the rectifier further comprises two additional switches, two shunt capacitors, two chock inductors, and two filter capacitors.
32. The system of claim 15, wherein the rectifier functions as one of two Class-E half-wave rectifiers stacked in series and a Class-D rectifier based on a frequency mode selection.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order for the advantages of the invention to be readily understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Understanding that these drawings depict only exemplary embodiments of the invention and are not, therefore, to be considered to be limiting its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(43) Wireless power transfer (WPT) via near-field magnetic coupling is an enabling technology for many applications. A few WPT standards are under development with frequencies ranging from kHz to MHz. MHz operation offers smaller size and higher tolerance to coil misalignment, and kHz operation offers higher efficiency and higher power rating. Generally disclosed herein is a dual-band WPT architecture with novel transmitter and receiver topologies that can achieve high performance at both 100 kHz and 13.56 MHz with low component count and decoupled power delivery. On the transmitter side, an enhanced push-pull Class-E topology together with a reactance steering network (RSN) is disclosed which can seamlessly compensate the load impedance variation for MHz wireless power transmitters. The dual-band transmitter can simultaneously and independently transmit power at the two frequencies. On the receiver side, a reconfigurable dual-band rectifier that can achieve a power density of 300 W/in.sup.3 with very low component count and low total harmonic distortion (THD) is disclosed. A prototype dual-band WPT system including a RSN-based dual-band transmitter and multiple reconfigurable receivers has been built and tested. The WPT system can simultaneously deliver a total of 30 W of power to multiple receivers (15 W maximum each) with 83% efficiency at 100 kHz and 77% efficiency at 13.56 MHz with 2.8 cm of coil distance and up to 5 cm of coil misalignment.
(44) Generally disclosed herein are topologies and architectures for dual-band WPT to achieve high performance with low component count. By merging the high frequency and low frequency circuits and reusing the switches and passive components, mutual advantages are created. On the transmitter side, a reactance steering network (RSN) enabled dual-band transmitter is disclosed which can independently modulate the power delivered at two frequencies. By adding one additional inductor and capacitor to a push-pull Class-E inverter, the RSN-based topology can maintain high performance across a very wide load impedance range. On the receiver side, a reconfigurable dual-band receiver is disclosed that can maintain high performance at both frequencies with very low component count. The receiver functions as a synchronous half-bridge rectifier at 100 kHz, and functions as two series-stacked Class-E rectifiers at 13.56 MHz. The two active switches and many passive components are reused at both frequencies. The transmitter and the receiver are merged as one WPT system that can operate at two frequencies while maintaining high performance. A prototype RSN transmitter can simultaneously deliver 30 W of power to multiple dual-band receivers (20 W maximum each) with 77% peak efficiency at 13.56 MHz, and 83% peak efficiency at 100 kHz with significant coil misalignment.
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(46) The two dc-dc converters 16 modulate the two inputs 18 of the modified push-pull Class-E inverter, and simultaneously drive the LF transmitting coil 22 at 100 kHz. By modulating the voltage amplitude and the phase of the two HF inverters 18, the two Class-E inverter branches see pure resistive load. The dc-dc converters 16 also drive the LF transmitting coil 22 as a phase-shift full bridge, transferring power at both LF and HF simultaneously.
(47) Each functional block in the RSN-based transmitter 12 can be implemented in multiple ways. Each dc-dc converter 16 can include a half-bridge LF inverter and LC low pass filter. The LF inverters can be implemented as Class-D or full-bridge inverters. The low-pass filters at the output of the LF inverters can be implemented as L-networks or π-networks. The push-pull inverters 18 can be implemented as Class-E, Class-F or Class-Φ inverters. The RSN 20 can be implemented as a three-port LC network or other three-port network options. The LF transmitting coil 22, HF transmitting coil 24, LF receiving coil 28, and HF receiving coil 30 are standard coils tuned for nominal coupling coefficients. The two dc-dc converters 16 drive the LF coil 22, and the two HF inverters 18 drive the HF coil 24. The power delivered at the two frequencies can be modulated independently.
(48) The receiver 14 can be a dual-band reconfigurable receiver that can operate at either 100 kHz or 13.56 MHz. The receiver 14 functions as two series-stacked Class-E rectifier at 13.56 MHz, and functions as a half-bridge rectifier at 100 kHz. It has a low component count and can maintain high performance at both frequencies. A single dual-band receiver 14 can be reprogrammed to function at either frequency, and multiple receivers 14 working at different frequencies can be placed in adjacent to each other while all maintaining high performance. The transmitter 12 sees the impedance of all receivers 14 operating at two frequencies with their power added together.
(49) Finally, the RSN-based transmitter 12 and the dual-band reconfigurable receiver 14 are merged together as a complete dual-band WPT system 10 that operate at both frequencies. The transmitter 12 can dynamically estimate the lumped load impedance and individually modulate the power delivered at each frequency.
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(51) This RSN transmitter 12 has the same component count as a traditional full-bridge inverter for LF operation and a push-pull Class-E inverter for HF operation. A key innovation of this design is merging the LF and HF operation together while maintaining resistive loading of the HF inverters against coil misalignment.
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(53) This architecture has six control variables: D.sub.C and D.sub.L are the duty ratios of the two LF inverters 32; θ.sub.C and θ.sub.L are the phases of the two dc-dc converters; Φ.sub.C and Φ.sub.L are the phases of the two HF inverters 36. The two intermediate dc voltages M.sub.C and M.sub.L are controlled by D.sub.C and D.sub.L. To simplify the analysis, it is assumed X.sub.C=X.sub.L=X.sub.O and model the two HF inverters 36 as two ac voltage sources: V*.sub.C=V.sub.Ce.sup.jΦ.sup.
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(55) K*.sub.LC is the complex voltage ratio between the inductive branch 40 and capacitive branch 42:
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To ensure pure resistive Z.sub.C and Z.sub.L, the following is needed:
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(58) Here, Δ.sub.LC=Φ.sub.L−Φ.sub.C is the phase difference between the two HF inverters 36. For a load impedance range R.sub.tx∈[R.sub.min, R.sub.max], X.sub.tx∈[X.sub.min, X.sub.max], X.sub.O should be selected such that X.sub.O.sup.2≤(X.sub.tx.sup.2+R.sub.tx.sup.2) holds true across the entire R.sub.tx and X.sub.tx range, so that there is a solution for Δ.sub.LC. For each pair of R.sub.tx and X.sub.tx, there are four feasible solutions for K*.sub.LC, one located in each quadrant. Due to phase and polarity symmetry, the solution in the 1.sup.st quadrant is equivalent to the solution in the 3.sup.rd quadrant; and the solution for the 2.sup.nd quadrant is equivalent to the solution in the 4.sup.th quadrant. A first quadrant solution of K*.sub.LC is usually preferable because keeping Δ.sub.LC close to zero can minimize the converter stress. The optimal solutions for K.sub.LC and Δ.sub.LC are:
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(60) For a typical voltage source inverter, V.sub.L is linearly proportional to M.sub.L and D.sub.L, and V.sub.C is linearly proportional to M.sub.C and D.sub.C. As a result, pure-resistive loading of the two HF inverters 36 can be achieved by modulating D.sub.C, D.sub.L, Φ.sub.C, and Φ.sub.L. The control strategy for these variables are:
(61) If Z.sub.tx is resistive, the two HF inverters 36 equally share power and both see pure resistive load.
(62) If Z.sub.tx is inductive, the system steers power towards the capacitive branch 42. The capacitive element −jX.sub.C is used to compensate the inductive load Z.sub.tx.
(63) If Z.sub.tx is capacitive, the system steers power towards the inductive branch 40. The inductive element jX.sub.L is used to compensate the capacitive load Z.sub.tx.
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(65) The design of an example RSN system is quantitatively presented in detail. Assume R.sub.tx varies from 1Ω to 5Ω; X.sub.tx varies from −2jΩ to 2jΩ; and X.sub.O is selected as 1jΩ. Based on KCL and KVL, the effective resistance seen at the inductive branch 40 (R.sub.L) and capacitive branch 42 (R.sub.C) can be calculated based on Eq. (1) and Eq. (2), respectively. R.sub.L and R.sub.C can be used to estimate the power sharing between the two branches. The top four graphs in
(66) As shown in
(67) The bottom two graphs in
(68) The reactance steering network can be implemented in many different ways depending on the applications. Generally speaking, the system steers power towards the inductive branch 40 or capacitive branch 42 to seamlessly compensate the reactance variation. Both the two HF inverters 36 see pure resistive load.
(69) Compared to conventional designs, the proposed RSN architecture has the following advantages:
(70) It can seamlessly compensate an arbitrary load impedance range and maintain pure resistive load.
(71) It requires very few additional components compared to a push-pull Class-E inverter.
(72) It has smooth transient behavior without mode-switching spikes or harmonics.
(73) The dc-dc converters in the RSN are reused to drive a LF transmitter.
(74) Load impedance estimation allows WPT systems to operate at maximum power point and maintain high efficiency. Sophisticated ac voltage and/or current sensing circuitry are usually needed in existing high frequency designs. The unique configuration of the RSN architecture allows low cost load impedance estimation for WPT without ac voltage/current sensors. The load impedance can be estimated with simple circuitry by comparing the dc power delivered by the two inverter branches. Based on Eq. (1) and Eq. (2), the input dc power of the two inverter branches, P.sub.C and P.sub.L, are
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(76) Here, η.sub.L and η.sub.C are the efficiencies of the two dc-dc converters. Eq. (9) indicates that the load impedance R.sub.tx and X.sub.tx are closely related to the input dc power ratio
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for a given η.sub.L, η.sub.C, K.sub.LC, and
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can be measured from the dc-dc converters with a simple circuit and low cost.
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and load impedance Z.sub.tx=R.sub.tx+jX.sub.tx for K.sub.LC=1 and Δ.sub.LC=90°. The load resistance can be estimated with the total input power P.sub.L+P.sub.C and the voltage amplitudes. Assume the efficiencies of the two HF inverter branches are the same, the load input impedance X.sub.tx can be estimated with
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using the graph in
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(83) One way to implement the two dc-dc converters 32, 34 is to build them as two buck converters with two half-bridge inverters 32 as illustrated in
(84) Benefiting from the low pass filters at the output of the dc-dc converters and the input inductors of the Class-E inverters, the power delivered by the LF transmitter and the HF transmitter are well-decoupled from each other. θ.sub.L and θ.sub.C modulate the LF transmitter, but have no impact on M.sub.L and M.sub.C, and thus have no impact on the power delivery of the HF transmitter. Similarly, ϕ.sub.C and ϕ.sub.L modulate the HF transmitter, but have no impact on the LF transmitter. When D.sub.C and D.sub.L are adjusted to modulate M.sub.C and M.sub.L, θ.sub.C and θ.sub.L should be changed accordingly to maintain the power levels of the LF transmitter. The two overlapped transmitter coils and the related resonant tanks are optimally tuned for 100 kHz and 13.56 MHz, respectively, though other frequencies are possible in alternative embodiments.
(85) In many application scenarios, a wireless power receiver may need to be compatible with multiple standards. The receivers also need to be compact and efficient with low component count. A full bridge synchronous rectifier can work at both high frequencies and low frequencies. However, the square-wave harmonic contents of the full bridge rectifier raise concerns for many portable applications. It is also difficult to drive the high-side switches in a full-bridge rectifier. One can use Class-E rectifiers at high frequencies to reduce the harmonic contents, but the inductance of the chock inductor is usually large.
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(91) As such, the design principles of the dual-band rectifier are:
(92) The shunt capacitors C.sub.r1 and C.sub.r2 should be designed depending on the THD requirement, voltage stress, and the ac self-resistance of the receiving coil.
(93) The frequency selection switch Q.sub.s should be implemented as a low-speed switch with low on-resistance. Its voltage rating is the same as the two high speed switches Q.sub.r1 and Q.sub.r2.
(94) The inductors L.sub.f1 and L.sub.f2 should be designed so that they function as RF chock inductors at high frequencies and function as shorts at low frequencies.
(95) The output filter capacitors C.sub.f1 and C.sub.f2 should be big enough to eliminate the output voltage ripple.
(96) At high frequencies (e.g., 13.56 MHz), the optimal duty ratio of the switches in the dual-band rectifier depends on the load impedance.
(97) Compared to a system with two separate rectifiers each designed for one frequency, the proposed dual-band rectifier offers the following advantages:
(98) Higher efficiency, lower voltage stress, and lower harmonic distortion than a full bridge rectifier.
(99) High efficiency and Q.sub.i compatibility (at 100 kHz, the system receives power from a low frequency coil through a full-bridge rectifier).
(100) Very low component count (the dual-band system only has one more low speed switch Q.sub.s than a traditional push-pull Class-E rectifier).
(101) Simple sensing, control, and gate drive circuitry. The HF and LF sensing and control circuitry, as well as the mode-selection switch can be integrated in a single chip.
(102) In summary, the proposed dual-band rectifier can be utilized where high performance and low component count are needed. The key principles of this rectifier are to merge high efficiency low frequency rectifiers (e.g., Class-D) with low distortion high frequency rectifiers (e.g., Class-E), without increasing the component count and the device stress. When designing this rectifier, the LF rectifier and HF rectifier should be jointly optimized so that they share the same loss budget when delivering the same amount of power with the same thermal limit.
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(104) A 100 kHz receiver and a 13.56 MHz receiver are designed and tested to evaluate the performance of the dual-band WPT system. The dual-band reconfigurable rectifier is used as the 100 kHz receiver when Q.sub.s is on and as the 13.56 MHz receiver when Q.sub.s is off, respectively. The diameters of the HF coil and the LF coil are 10 cm and 20 cm, respectively. The distance between the transmitting coil and the receiving coil is 2.8 cm. The maximum horizontal misalignment is 5 cm.
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(107) The rectifiers reported in the previous measurement results were implemented with passive diodes. To further improve the system end-to-end efficiency, a dual-band rectifier implemented with synchronous GaN HEMTs is built and tested. The dimension of the active rectifier is 1.8 cm×1.3 cm. The driving and auxiliary circuitry are all included. The shunt capacitors of the dual-band rectifier C.sub.r1 and C.sub.r2 are 500 pF and the ratio V.sub.peak/V.sub.o is about 1.82. The maximum dc output voltage of Q.sub.r1 and Q.sub.r2 (V.sub.Ds=40 V) is about 22 V and the maximum output power is 15 W at 13.56 MHz. A low cost and low on-resistance MOSFET ECH8420 is used as the mode selection switch Q.sub.s. The RF chock inductors L.sub.f1 and L.sub.f2 are chosen as 1.2 pH which behave as high impedance (about 102j Ω) at 13.56 MHz to block the high frequency current (reduce the ac power loss). They behave as short at 100 kHz.
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(109) As such, disclosed herein is a dual-band multi-receiver WPT architecture targeting large coil misalignment and significant impedance variation. This architecture is developed based on a novel reactance steering network (RSN) that can precisely compensate an arbitrary load reactance by dynamically steering the power between two inverter branches. The theory of RSN is developed and a design method is presented that can cover a wide reactance variation range. Also disclosed is a topology and operation principles of a dual-band reconfigurable rectifier that can achieve high performance at both 100 kHz and 13.56 MHz. The effectiveness of the proposed architecture is verified by a 30 W dual-band WPT prototype that can efficiently and independently power multiple 100 kHz and 13.56 MHz receivers with significant coil misalignment and load variation.
(110) It is understood that the above-described embodiments are only illustrative of the application of the principles of the present invention. The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope. Thus, while the present invention has been fully described above with particularity and detail in connection with what is presently deemed to be the most practical and preferred embodiment of the invention, it will be apparent to those of ordinary skill in the art that numerous modifications may be made without departing from the principles and concepts of the invention as set forth in the claims.