Combustion chamber comprising an opening device for a compressed gas tank of a hybrid inflator, hybrid inflator, airbag module, vehicle safety system and method of discharging fluid from an inflator
09789845 · 2017-10-17
Assignee
Inventors
Cpc classification
B60R21/264
PERFORMING OPERATIONS; TRANSPORTING
F42B3/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60R21/272
PERFORMING OPERATIONS; TRANSPORTING
B60R21/26005
PERFORMING OPERATIONS; TRANSPORTING
B60R2021/2642
PERFORMING OPERATIONS; TRANSPORTING
B60R2021/2612
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60R21/26
PERFORMING OPERATIONS; TRANSPORTING
B60R21/264
PERFORMING OPERATIONS; TRANSPORTING
B60R21/272
PERFORMING OPERATIONS; TRANSPORTING
F42B3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a combustion chamber (10) comprising an opening device for a compressed gas tank (21) of a hybrid inflator (20), wherein the combustion chamber (30) comprises a sleeve-type combustion chamber sidewall (34) confining a combustion chamber interior (31) and a combustion chamber bottom (10), wherein the opening device is arranged on a surface (11) of the combustion chamber bottom (10) facing away from the combustion chamber interior (31) and faces away from the combustion chamber interior (31). In accordance with the invention, the combustion chamber bottom (10) is tightly connected to the combustion chamber sidewall (34) so that in the case of operation the combustion chamber bottom (10) is bendable.
Claims
1. A combustion chamber (30) comprising an opening device for a compressed gas tank (21) of a hybrid inflator (20), wherein the combustion chamber (30) comprises a sleeve-type combustion chamber sidewall (34) confining a combustion chamber interior (31) and a combustion chamber bottom (10), wherein the opening device is arranged on a surface (11) of the combustion chamber bottom (10) facing away from the combustion chamber interior (31) and faces away from the combustion chamber interior (31), wherein the combustion chamber bottom (10) is tightly connected to the combustion chamber sidewall (34) so that during operation the combustion chamber bottom (10) is bendable.
2. The combustion chamber (30) according to claim 1, wherein the opening device is an opening piercer (12) comprising at least one of a pyramid tip, round piercer, flat piercer, cross piercer, and ring cutter (44).
3. The combustion chamber (30) according to claim 1, wherein at least one discharge orifice (15) is formed in at least one of the combustion chamber bottom (10) and the combustion chamber sidewall (34) the at least one discharge orifice (15) having a sealing cover (28) on the side of the combustion chamber interior (31).
4. The combustion chamber (30) according to claim 1, wherein in the combustion chamber bottom (10) at least one spacer comprising at least one of an extension, a groove, a flute (18), a recess, and an indentation is formed on the surface (11) of the opening device.
5. The combustion chamber (30) according to claim 4, wherein the combustion chamber bottom (10) on the surface (11) of the opening device plural spacers are formed as straight or curved flutes (18) which extend from a first inner circle (17) to a second outer circle (16), wherein on the second outer circle (16) at least one discharge orifice (15) is formed.
6. A hybrid inflator (20) comprising a compressed gas tank (21) and a combustion chamber (30) according to claim 1.
7. The hybrid inflator (20) according to claim 6, wherein the compressed gas tank (21) comprises an opening (23) which in an idle state of the hybrid inflator (20) is closed by a membrane (25), the membrane (25) being destructible, the compressed gas tank (21) being in fluid communication with a mixing chamber (40) when the membrane (25) is destroyed.
8. The hybrid inflator (20) according to claim 7, wherein in at least one of the combustion chamber bottom (10) and the combustion chamber sidewall (34) at least one discharge orifice (15) is formed which in the idle state of the hybrid inflator (20) is closed on the side of the combustion chamber interior (31) by a sealing cover (28), wherein during operation, the sealing cover (28) is destructible so that the combustion chamber (30) is fluid-communicated with the mixing chamber (40) and/or an airbag.
9. The hybrid inflator (20) according to claim 8, wherein during operation the fluid communication from the compressed gas tank (21) to the mixing chamber (40) can be established earlier than the fluid communication from the combustion chamber (30) to the mixing chamber (40), by dimensioning the sealing cover (28).
10. The hybrid inflator (20) according to claim 7, wherein the membrane (25) of the compressed gas tank (21) can be destroyed by an opening device comprising by an opening piercer (12) or a ring cutter (44) having at least one outlet (47).
11. The hybrid inflator (20) according to claim 10, wherein the combustion chamber bottom (10) is configured with the ring cutter (44) and an igniting sleeve (45) having an overflow orifice (46) as a pre-assembled, subassembly, wherein in the ring cutter (44) and the igniting sleeve (45) are arranged on opposite front sides of the substantially disk-shaped combustion chamber bottom (10).
12. The hybrid inflator (20) according to claim 11, wherein the igniting sleeve (45) comprises an igniting chamber (48) including an igniting mixture (43) and extends into the combustion chamber (30) so that around the igniting sleeve (45) an annular chamber (49) including a propellant (42) is formed.
13. The hybrid inflator (20) according to claim 12, wherein at least one of the sealing cover (28) and the igniting sleeve (45) is dimensioned so that during operation such pressure can be built up in at least one of the combustion chamber (30) and the igniting chamber (48) so that the membrane (25) of the compressed gas tank (21) is destructible by the opening device by bending the combustion chamber bottom (10) toward the membrane (25).
14. The hybrid inflator (20) according to claim 8, wherein the sealing cover (28), is dimensioned so that of during operation the combustion chamber (30) is fluid-communicated with the mixing chamber (40) and/or an airbag.
15. The hybrid inflator (20) according to claim 12, wherein during operation the igniting chamber (48) is fluid-communicated via the overflow orifice (46) with the combustion chamber (30), the annular chamber (49), and with at least one of the mixing chamber (40) and an airbag.
16. The hybrid inflator (20) according to claim 12, wherein during operation the interior (22) of the compressed gas tank (21) is fluid-communicated via the interior of the ring cutter (44) via the outlet (47) thereof, and with at least one of the mixing chamber (40) and an airbag.
17. The hybrid inflator (20) according to claim 7, wherein the compressed gas tank (21) includes a membrane holder (24) comprising the membrane (25), and wherein the combustion chamber bottom (10) can be supported on the membrane holder (24) when the side of the combustion chamber interior (31) is pressurized.
18. The hybrid inflator (20) according to claim 17, wherein in the membrane holder (24) on the surface (26) facing away from the compressed gas tank (21) at least one spacer is formed in the form of at least one of an extension, a groove, a flute, a recess, and an indentation.
19. An airbag module comprising at least one of a combustion chamber (30) and a hybrid inflator (20) according to claim 1.
20. A vehicle safety system comprising at least one of a combustion chamber (30), a hybrid inflator (20), and an airbag module according to claim 1.
21. A method of discharging fluid from an inflator according to claim 6, comprising the following steps of: opening a membrane (25) of a compressed gas tank (21) and discharging pre-compressed gas from the compressed gas tank (21) via a mixing chamber (40) through an outer opening; optionally releasing an overflow orifice (46) of an igniting sleeve (45) for igniting a propellant (42); subsequently opening a sealing cover (28) of a combustion chamber interior (31) by burning the propellant (42) and discharging hot gases from the combustion chamber interior (31) into the mixing chamber (40); mixing part of the pre-compressed gas and of the hot gas in the mixing chamber (40) to form mixed gas; discharging the mixed gas from the mixing chamber (40) through the outer opening of the inflator.
22. The method of discharging a fluid from an inflator according to claim 6, comprising opening the membrane (25) of the compressed gas tank by bending a combustion chamber bottom (10), the membrane (25) being pierced by an opening device comprising one of an opening piercer (12) and a ring cutter (44), wherein at least areas of the combustion chamber bottom (10) along its periphery remain fixedly connected to a combustion chamber sidewall (34) of the inflator housing.
23. The combustion chamber (30) according to claim 3, wherein the sealing cover (28) is a plugging.
24. The hybrid inflator (20) according to claim 8, wherein the sealing cover (28) is a plugging.
25. The hybrid inflator (20) according to claim 9, wherein the sealing cover (28) is a plugging.
26. The hybrid inflator (20) according to claim 11, wherein the combustion chamber bottom (10) is configured with the ring cutter (44) and an igniting sleeve (45) having an overflow orifice (46) as a pre-assembled, one-piece, subassembly.
27. The hybrid inflator (2) according to claim 13, wherein the compressed gas tank (21) is destructible by the opening piercer (12) or the ring cutter (44).
28. The method of discharging fluid from an inflator according to claim 21, wherein the outer opening is a lateral opening (41).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Hereinafter the invention will be illustrated in detail by way of embodiments with reference to the enclosed schematic figures in which:
(2)
(3)
(4)
(5)
(6)
DESCRIPTION
(7) Hereinafter, equal reference numerals will be used for equal and equally acting parts.
(8)
(9) The opening device and, resp., the opening piercer 12 is configured as pyramid tip or pyramid-shaped tip in the shown example. It is further imaginable to configure the opening device as cross piercer and/or round piercer and/or flat piercer and/or ring cutter (cf.
(10) The combustion chamber bottom 10 is substantially disk-shaped but further includes a radially projecting collar 13 which serves for connection to a combustion chamber sidewall (cf.
(11) As is evident from
(12) In the combustion chamber bottom 10 discharge orifices 15 are formed. In the present case, fourteen discharge orifices 15 are formed in the combustion chamber bottom 10. Two discharge orifices 15 at a time are formed relative to the center of the combustion chamber bottom 10, i.e. opposite to the opening piercer 12. A first pair of discharge orifices 15 is formed, for example, by a discharge orifice 15 formed at the 12 o'clock position and another discharge orifice 15 formed at the 6 o'clock position. All discharge orifices 15 are formed on a concentric outer circle 16. The two discharge orifices 15 at the 6 and 12 o'clock positions are located on an axis A which moreover extends through the opening piercer 12. The axis A constitutes a mirror axis to which the remaining 12 discharge orifices 15 are arranged mirror-symmetrically.
(13) The discharge orifice 15 is formed as a continuous orifice from the surface 11 of the combustion chamber bottom facing away from the combustion chamber interior to the side 19 of the combustion chamber bottom 10 facing the combustion chamber bottom. In the illustrated example the discharge orifices 15 have a circular cross-section. The design of a rectangular and/or square and/or elliptic and/or oval and/or polygonal cross-section is also imaginable.
(14) In the combustion chamber bottom 10 straight flutes 18 are formed on the side 11 of the opening piercer 12. The straight flutes 18 serve as spacers. In the shown example fourteen flutes 18 are formed in the combustion chamber bottom 10. Starting from a first concentric inner circle 17 said flutes 18 extend to the second concentric outer circle 16. On the second concentric circle 16 the discharge orifices 15 are formed. The flutes 18 are arranged equally mirror-symmetrically to the mirror axis A. The straight flutes 18 include rounded ends. Between two discharge orifices 15 at a time a rounded end of a straight flute 18 is arranged. The rounded end is located on the concentric outer circle 16. In another embodiment of the invention it is imaginable that the flutes 18 have a curved shape. It is further possible that the flutes 18 end in the discharge orifices 15. In other words, a flute 18 might be connected to a discharge orifice 15. In the shown example the discharge orifices 15 are separated over the surface from the flutes 18.
(15) In
(16) The hybrid inflator 20 includes a compressed gas tank 21 having an interior 22. For reasons of clarity, a complete representation of the compressed gas tank 21, i.e. a pressure-tight closure of the compressed gas tank 21 to the top, was renounced. In
(17) The shown combustion chamber interior 31 is still unpressurized and merely atmospheric pressure is prevailing there, as the igniter 32 is still idling, i.e. is not yet activated and, resp., ignited.
(18) In
(19) From
(20) When burning a propellent provided in the combustion chamber interior 31, which is not shown for reasons of clarity in
(21) The discharge orifices 15 of the combustion chamber bottom 10 include a sealing cover 28, especially a plugging, on the side 19 of the combustion chamber interior 31. In other words, the discharge orifices 15 are closed in the idle state on the side 19 of the combustion chamber interior 31 by a sealing cover 28, i.e. the shown plugging, with the sealing cover 28 being adapted to be destroyed in the case of operation such that the combustion chamber 30, especially the combustion chamber interior 31, is fluid-communicated with a mixing chamber 40.
(22) The compressed gas tank 21 comprises an opening 23 which in the idle state is closed by the membrane 25 and during operation can be destroyed so that the compressed gas tank 21, especially the interior 22 of the compressed gas tank 21, is fluid-communicated with the mixing chamber 40.
(23) In the case of operation, the fluid communication from the compressed gas tank 21 to the mixing chamber 40 can be established earlier than the fluid communication from the combustion chamber 30, especially from the combustion chamber interior 31, to the mixing chamber 40.
(24) The sealing cover 28 is preferably dimensioned so that in the case of operation the fluid communication from the compressed gas tank 21 to the mixing chamber 40 can be established earlier than the fluid communication from the combustion chamber 30, especially from the combustion chamber interior 31, to the mixing chamber 40. The sealing covers 28 of the discharge orifices 15 are dimensioned regarding the material and/or the material thickness such that the membrane 25 is destroyed, due to bending of the combustion chamber bottom 10 and the accompanying piercing of the membrane 25 by the opening piercer 12, before the destruction and, resp., bursting of the sealing covers 28. The sealing cover 28 can be constituted by a disk or foil made of e.g. copper, aluminum or steel.
(25) The gas or cold gas of the compressed gas tank 21 thus is the first to flow into the mixing chamber 40 and through lateral orifices 41 into an airbag (not shown) of an airbag module. After further and continuous pressure increase in the combustion chamber 30 and, resp., in the combustion chamber interior 31, at least one sealing cover 28 bursts so that hot gas flows from the combustion chamber 30 into the mixing chamber 40 so that the gas or cold gas of the compressed gas tank 21 is cooled in the mixing chamber 40.
(26) The design of the operating pressure of the combustion chamber 30 preferably has to be determined so that, even when the sealing cover 28 opens or bursts early, the pressure in the combustion chamber interior 31 is sufficient to cause the combustion chamber bottom 10 to bend in the direction of the membrane 25 so that the opening piercer 12 opens and, resp., pierces the membrane 25 closing the compressed gas tank 21.
(27) Moreover the compressed gas tank 21 includes a membrane holder 24 comprising the membrane 25. The membrane holder is arranged at the opening-side wall 23 of the compressed gas tank 21 and is connected to the same. The membrane 25 is retained by the membrane holder 24. The combustion chamber bottom 10 preferably can rest on the membrane holder 24 in the case of pressurization on the side 10 of the combustion chamber interior 31.
(28) On the surface 26 facing away from the compressed gas tank 21 at least one spacer, especially in the form of an extension and/or a groove and/or a flute and/or a recess and/or an indentation may be formed in the membrane holder 24. The spacer can be formed in the membrane holder 24 additionally or alternatively to the spacer formed in the combustion chamber bottom 10 (cf.
(29) In
(30) The hybrid inflator 20 of
(31) The ring cutter 44 in addition includes plural outlets 47 at the end portion turned away from its cutting edge, wherein all outlets 47 are arranged at the same axial height of the ring cutter 44 such that during bending (case of operation cf.
(32) In
(33) The igniting sleeve 45 extends from the side 19 of the combustion chamber bottom 10 facing the combustion chamber interior 31 almost through the complete combustion chamber 30 and, resp., the combustion chamber interior 31 and, with its open end opposite to the side 19 of the combustion chamber bottom, is attached onto the igniter 32, especially onto the axial end face thereof, and, resp., surrounds the same at least partially. The igniting sleeve 45 is positioned relative to the igniter 32 such that the igniter 32 closes the open end of the igniting sleeve 45, the igniting sleeve 45 confining with the igniter 32 a cylindrical igniting chamber 48 which is at least partly filled with an igniting mixture 43. From such formation of the igniting chamber 48, from the geometric viewpoint, around the igniting chamber 48 an annular chamber 49 is resulting which can be regarded as efficiently usable combustion chamber 30. The annular chamber 49 or, resp., combustion chamber 30 is at least partially filled with propellent 42. The propellent 42 and the igniting mixture 43 are a known pyrotechnical solid propellant that may be provided in common molded articles such as compressed tablets, granules or extruded bodies, wherein the shape, size or chemical composition of the propellant 42 and of the igniting mixture 43 may be identical or different.
(34) The igniting sleeve 45 in addition has at least one overflow orifice 46 at its end facing the igniter 32, wherein the at least one overflow orifice 46 is arranged in the idle state shown in
(35) The at least one overflow orifice 46 can also be additionally closed from the side of the ignition chamber 48 by a burst foil or plugging not shown which is opened at a predefined pressure in the ignition chamber 48 so as to allow combustion gas flowing into the annular chamber 46 through the at least one overflow orifice 46. Also, the at least one overflow orifice 46 may be positioned to be axially more distant from the igniter 32 than shown in
(36) It is applicable to
(37) In
(38)
(39) The combustion chamber bottom 10 of
(40) In
(41)
(42) Hereinafter the functioning of the hybrid inflator 20 of
(43) After the hybrid inflator 20 shown in
(44) Since all three components, i.e. the igniting sleeve 45, the combustion chamber bottom 10 and the ring cutter 44, are tightly Interconnected, the afore-described lifting of the igniting sleeve 45 causes bending of the combustion chamber bottom 10 and thus a positioning and a lifting motion of the ring cutter 44 in the direction of the compressed gas tank 21 and, resp., the closing membrane 25 thereof. The lifting motion of the ring cutter 44 is configured so that the membrane 25 closing the compressed gas tank 21 is reliably opened and pierced by the ring cutter 44 so that gas or cold gas may flow from the compressed gas tank 21 into the interior of the hollow-cylindrical ring cutter 44 and through the outlets 47 thereof first into the mixing chamber 40 and then into an airbag (not shown) through the lateral openings 41 of the hybrid inflator 20.
(45) The lifting motion of the ring cutter 44 can be solely reached by the increase in pressure in the igniting chamber 48, wherein also the pressure increase in the annular chamber 49 may additionally contribute to the lifting motion of the ring cutter 44 up to the final position thereof (cf.
(46) After the propellent 42 has been ignited, as afore-described, and an appropriately predefined pressure has formed in the annular chamber 49, the sealing cover 28 is thus opened and, resp., destroyed so that hot gas can flow into the mixing chamber 40 through the discharge orifices 15 of the combustion chamber bottom 10 to establish a fluid communication between the combustion chamber 30 and, resp., the combustion chamber interior 31 and the mixing chamber 40 and an airbag (not shown) through the lateral openings 41 of the hybrid inflator 20.
(47) The hybrid inflator 20 is designed, especially by means of the sealing cover 28, so that the fluid communication from the compressed gas tank 21 to the mixing chamber 40 is formed earlier than the fluid communication from the combustion chamber 30 to the mixing chamber 40. Thus initially solely cold gas can flow from the compressed gas tank 21 via the mixing chamber 40 into the outer area of the hybrid inflator 20 to permit gentle deployment of the airbag, wherein subsequently hot gas from the combustion chamber 30 is mixed with cold gas from the compressed gas tank 21 which than flows into the airbag to cause the complete deployment thereof.
(48) The combustion chamber 30 according to the invention including an opening device or opening piercer 12 for a compressed gas tank 21 as well as the hybrid inflator 20 according to the invention consequently comprise no displaceable or movable component as it is known from prior art. Moreover, the hybrid inflator 20 according to the invention and, resp., the combustion chamber 30 according to the invention are distinguished by few structurally simple components.
LIST OF REFERENCE NUMERALS
(49) 10 combustion chamber bottom 11 surface facing away from the combustion chamber interior 12 opening piercer 13 collar 15 discharge orifice 16 outer circle 17 inner circle 18 flute 19 side of combustion chamber bottom 20 hybrid inflator 21 compressed gas tank 22 interior of compressed gas tank 23 opening of compressed gas tank 24 membrane holder 25 membrane 26 surface of membrane holder 28 sealing cover 30 combustion chamber 31 combustion chamber interior 32 igniter 33 igniter carrier 34 combustion chamber sidewall 35 notch 40 mixing chamber 41 lateral opening 42 propellant 43 igniting mixture 44 ring cutter 45 igniting sleeve 46 overflow orifice 47 outlet of ring cutter 48 igniting chamber 49 annular chamber A axis L longitudinal axis