Method for producing high quality, ultra-thin organic-inorganic hybrid perovskite
09793056 · 2017-10-17
Assignee
Inventors
Cpc classification
H10K71/441
ELECTRICITY
Y02E10/542
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H10K30/20
ELECTRICITY
H10K85/1135
ELECTRICITY
H01G9/2013
ELECTRICITY
International classification
H01G9/00
ELECTRICITY
H01L31/072
ELECTRICITY
Abstract
A method for making a layered perovskite structure comprises: a) performing a vapor assisted surface treatment (VAST) of a substrate with a surface passivating agent; b) applying a layer of PbI.sub.2 to the passivating agent; c) exposing the PbI.sub.2 to methylammonium iodide (CH.sub.3NH.sub.3I) in an orthogonal solvent; and d) annealing the structure. A PEDOT:PSS coated ITO glass substrate may be used. The surface passivation agent may be one a chalcogenide-containing species with the general chemical formula (E.sub.3E.sub.4)N(E.sub.1E.sub.2)N′C═X where any one of E.sub.1, E.sub.2, E.sub.3 and E.sub.4 is independently selected from C1-C15 organic substituents comprising from 0 to 15 heteroatoms or hydrogen, and X is S, Se or Te, thiourea, thioacetamide, selenoacetamide, selenourea, H.sub.2S, H.sub.2Se, H.sub.2Te or LXH wherein L is a C.sub.n organic substituent comprising heteroatoms and X═S, Se, or Te. The passivating agent may be applied by spin-coating, inkjet-printing, slot-die-coating, aerosol-jet printing, PVD, CVD, and electrochemical deposition.
Claims
1. A method for making a layered perovskite structure, comprising: a) performing a vapor assisted surface treatment (VAST) of a substrate with a surface passivating agent; b) applying a layer of PbI.sub.2 to the passivating agent; c) exposing the PbI.sub.2 to methylammonium iodide (CH.sub.3NH.sub.3I) in an orthogonal solvent; and d) annealing the structure.
2. The method of making a layered perovskite structure of claim 1, wherein the substrate is a PEDOT:PSS coated ITO glass substrate.
3. The method of making a layered perovskite structure of claim 1, wherein the surface passivation agent is at least one a chalcogenide-containing species with the general chemical formula (E.sub.3E.sub.4)N(E.sub.1E.sub.2)N′C═X where any one of E.sub.1, E.sub.2, E.sub.3 and E.sub.4 is independently selected from C1-C15 organic substituents comprising from 0 to 15 heteroatoms or hydrogen, and X is S, Se or Te, thiourea, thioacetamide, selenoacetamide, selenourea, H.sub.2S, H.sub.2Se, H.sub.2Te or LXH wherein L is a C.sub.n organic substituent comprising heteroatoms and X═S, Se, or Te.
4. The method of making a layered perovskite structure of claim 1, wherein the passivating agent is applied by a process selected from spin-coating, inkjet-printing, slot-die-coating, aerosol-jet printing, physical vapor deposition, chemical vapor deposition, and electrochemical deposition.
5. The method of making a layered perovskite structure of claim 1, wherein the orthogonal solvent is isopropanol.
6. The method of making a layered perovskite structure of claim 1, further comprising performing the annealing at 130° C. or lower.
7. The method of making a layered perovskite structure of claim 1, further comprising performing the annealing at 80° C. or lower.
8. The method of making a layered perovskite structure of claim 1, wherein the annealing is performed with a DMF vapor.
9. The method of making a layered perovskite structure of claim 1, wherein the steps of applying a layer of PbI.sub.2 to the passivating agent, and exposing the PbI.sub.2 to methylammonium iodide (CH.sub.3NH.sub.3I) in the orthogonal solvent are performed as a single step with the PbI.sub.2 and methylammonium iodide (CH.sub.3NH.sub.3I) added in a single or mixed solvent system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present invention and, together with a general description of the invention given above, and the detailed description of the embodiments given below, serve to explain the principles of the present invention.
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(13) It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the sequence of operations as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes of various illustrated components, will be determined in part by the particular intended application and use environment. Certain features of the illustrated embodiments have been enlarged or distorted relative to others to facilitate visualization and clear understanding. In particular, thin features may be thickened, for example, for clarity or illustration.
DETAILED DESCRIPTION OF THE INVENTION
(14) Recently, a planar heterojunction (PHJ) device structure using poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) (PEDOT:PSS) as an HTL material and phenyl-C61-butyric acid methyl ester (PCBM) as an electron transport layer (ETL) shows promise due to its process compatibility with flexible substrates and low parasitic absorption, and PCEs >15% have been demonstrated with an optimized 300 nm perovskite active layer. Thus, by simply reducing the thickness of the solid perovskite absorber layer while maintaining the similar levels of efficiency would be an effective strategy to fabricate high performance semitransparent solar cells. However, the high quality perovskite film growth on PEDOT:PSS surface using solution based processing is quite challenging, especially for thinner (<200 nm) perovskite layer, as it creates lots of pinholes and incomplete surface coverage, resulting in low resistance shunt pathways and therefore, poor device performance. Here, we demonstrate a new surface passivation strategy to fabricate pinhole-free, continuous, semitransparent, thin perovskite films on PEDOT:PSS surface and thereby, increase their PV PCEs. A simple passivation method based on thiourea vapor treatment (called vapor assisted surface treatment, VAST) on a very thin (≈40 nm) PEDOT:PSS layer in a glass/ITO/PEDOT:PSS/CH.sub.3NH.sub.3PbI.sub.3/PCBM/C.sub.60/Al device structure enabled as high as 11.5% and 10.3% PCEs using thin perovskite films of 150 nm and 110 nm, respectively. The corresponding fully semitransparent devices showed PCEs of 9.4% and 8.2% with respective AVT of 29% and 34% in the 400-800 nm spectral range, when the opaque top Al (150 nm) electrode was replaced with an evaporated 10 nm thin transparent Ag electrode. These findings highlight the importance of surface modification for achieving high quality semitransparent perovskite films for PV or other relevant system integrated device applications.
(15) The following examples illustrate particular properties and advantages of some of the embodiments of the present invention. Furthermore, these are examples of reduction to practice of the present invention and confirmation that the principles described in the present invention are therefore valid but should not be construed as in any way limiting the scope of the invention.
(16) Despite some successes of applying low temperature, solution processed PEDOT:PSS as a HTL in p-i-n type PHJ perovskite device structures, a major challenge lies in how to control fully solution based perovskite deposition conditions to minimize pinhole formations. A variety of deposition techniques (e.g. one-step, two-step or multistep sequential coating), film growth environments, and ink formulations were developed by several research groups to address this issue. Irrespective of the variation of those different parameters, we found that surface properties of PEDOT:PSS hole transport layer considerably affect the perovskite film morphology. This becomes more pronounced when semitransparent films with thickness less than 200 nm are fabricated. Therefore, a facile and general approach that can effectively passivate the PEDOT:PSS surface properties is highly desirable for continuous, high quality, semitransparent perovskite film formation.
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(18) The surface passivation of a very thin PEDOT:PSS layer (40 nm), referred to as VAST, is developed by treating the glass/ITO/PEDOT:PSS surface in thiourea vapor (see
(19) The quality of the thin perovskite films with different thicknesses, fabricated via VAST was assessed by scanning electron microscopy (SEM) and compared with the control samples.
(20) The powder X-ray diffraction (PXRD) patterns (see
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(23) TABLE-US-00001 TABLE 1 Average device parameters.sup.a of VAST based semitransparent perovskite solar cells under 1 sun (AM 1.5) illumination Thickness.sup.b AVT J.sub.sc (nm) (%) V.sub.oc (V) (mA/cm.sup.2) FF (%) PCE (%) 310 12 0.94 (0.95) 18.3 (18.7) 73 (75) 12.6 (13.3) 230 16 0.94 (0.95) 16.4 (16.8) 72 (74) 11.1 (11.8) 180 24 0.94 (0.95) 14.4 (14.9) 69 (72) 9.3 (10.2) 150 29 0.94 (0.95) 13.8 (14.2) 67 (70) 8.7 (9.4) 110 34 0.94 (0.95) 11.7 (12.1) 67 (71) 7.4 (8.2) 65 47 0.87 (0.88) 7.5 (8.2) 59 (63) 3.8 (4.5) .sup.aValues in the parenthesis are for the best cells. .sup.bThickness of the CH.sub.3NH.sub.3PbI.sub.3 layer.
(24) In order to compare the performances of the semitransparent devices with the standard opaque devices, non-transparent devices were made by covering the similarly prepared perovskite layer with 20 nm of PC.sub.71BM, 30 nm of C.sub.60, and 150 nm of Al consecutively.
(25) TABLE-US-00002 TABLE 2a Comparison of average device parameters.sup.a of VAST based semitransparent perovskite solar cells with those of opaque devices under 1 sun (AM 1.5) illumination Thick- ness.sup.b J.sub.sc (nm) Device Type V.sub.oc (V) (mA/cm.sup.2) FE (%) PCE (%) 310 Semitransparent 0.94 (0.95) 18.3 (18.7) 73 (75) 12.6 (13.3) Opaque 0.96 (0.97) 19.2 (19.5) 76 (78) 14.0 (14.8) 230 Semitransparent 0.94 (0.95) 16.4 (16.8) 72 (74) 11.1 (11.8) Opaque 0.96 (0.97) 17.7 (18.3) 75 (77) 12.7 (13.7) 180 Semitransparent 0.94 (0.95) 14.4 (14.9) 69 (72) 9.3 (10.2) Opaque 0.96 (0.97) 16.0 (16.6) 72 (75) 11.1 (12.1) 150 Semitransparent 0.94 (0.95) 13.8 (14.2) 67 (70) 8.7 (9.4) Opaque 0.96 (097) 15.7 (163) 70 (73) 10.6 (11.5) 110 Semitransparent 0.94 (0.95) 11.7 (12.1) 67 (71) 7.4 (8.2) Opaque 0.96 (0.97) 14.1 (14.6) 69 (73) 9.3 (10.3) 65 Semitransparent 0.87 (0.88) 7.5 (8.2) 59 (63) 3.8 (4.5) Opaque 0.89 (0.90) 10.5 (11.3) 64 (67) 6.0 (6.8)
(26) TABLE-US-00003 TABLE 2b Comparison of average device parameters.sup.a of non-VAST based semitransparent perovskite solar cells with those of opaque devices under 1 sun (AM 1.5) illumination Thick- ness.sup.b J.sub.sc (nm) Device Type V.sub.oc (V) (mA/cm.sup.2) FF (%) PCE (%) 310 Semitransparent 0.94 (0.95) 17.9 (18.2) 70 (72) 11.8 (12.4) Opaque 0.96 (0.97) 18.6 (19.0) 75 (76) 13.4 (14.0) 230 Semitransparent 0.92 (0.93) 14.8 (15.2) 67 (68) 9.1 (9.6) Opaque 0.94 (0.95) 16.5 (17.0) 70 (72) 10.9 (11.6) 180 Semitransparent 0.86 (0.87) 11.1 (12.0) 60 (62) 5.7 (6.5) Opaque 0.88 (0.89) 13.4 (14.2) 63 (67) 7.4 (8.5) 150 Semitransparent 0.84 (0.85) 7.9 (8.7) 56 (59) 3.7 (4.4) Opaque 0.86 (0.87) 10.5 (11.2) 59 (63) 5.3 (6.1) 110 Semitransparent 0.81 (0.82) 5.8 (6.7) 49 (53) 2.3 (2.9) Opaque 0.83 (0.84) 8.6 (9.5) 55 (58) 4.0 (4.6) 65 Semitransparent 0.73 (0.74) 3.2 (4.0) 38 (43) 0.9 (1.3) Opaque 0.76 (0.77) 6.2 (7.1) 48 (50) 2.3 (2.7) .sup.aValues in the parenthesis are for the best cells. .sup.bThickness of the CH.sub.3NH.sub.3PbI.sub.3 layer.
EXAMPLES
(27) Procedure
(28) Device Fabrication: All thin-film perovskite solar cell devices were fabricated on patterned indium-doped tin oxide (ITO) glass (Sheet resistance of 15Ω/□) substrates the day of deposition, the ITO glass substrates were cleaned sequentially by sonicating with detergent, deionized water, acetone, and isopropanol, followed by drying with a high flow of nitrogen and UV-ozone treatment for 20 min. Filtered (0.45 micron PVDF filter) poly-(3,4-ethylenedioxythiophene:poly(styrenesulfonic acid) (PEDOT:PSS; Clevios P from Heraeus Materials Technology) was spin coated onto the clean ITO glass substrates at 3000 rpm for 60 s and then dried on a ceramic hot-plate at 160° C. for 15 min in ambient atmosphere. Thereafter, the PEDOT:PSS coated ITO glass substrates were immediately taken into a nitrogen filled glove box (O.sub.2 level <5 ppm; H.sub.2O level <0.1 ppm) where CH.sub.3NH.sub.3PbI.sub.3 active layer was fabricated by a two-step sequential deposition method. First, hot PbI.sub.2 (dissolved in anhydrous dimethylformamide at 75° C., 400 mg/ml concentration) solution was spun on the top of the PEDOT:PSS/ITO substrate at a spin rate of 6000 rpm for 35 s and the resulting PbI.sub.2 layer was dried in a closed container for 15 min at room temperature followed by a mild annealing at 80° C. for 10 min on a hot plate. Then CH.sub.3NH.sub.3I solution (dissolved in anhydrous 2-propanol, 45 mg/ml concentration) was dripped on top of the dried PbI.sub.2 layer during spinning at 6000 rpm for 35 s. Finally, the stacked precursor layers of PbI.sub.2 and CH.sub.3NH.sub.3I were annealed on a hot plate at 100° C. for 80 min. After the annealing step, a thin layer (≈20 nm) of PC.sub.71BM (20 mg/ml in dichlorobenzene) was deposited on the top of the CH.sub.3NH.sub.3PbI.sub.3 layer by spin-coating at 6000 rpm for 40 s. Ultimately, the opaque devices were finished by thermal evaporation of C60 (30 nm) and Al (150 nm) electrode. The semitransparent cells were prepared by evaporating a 10 nm thin layer of Ag on the glass/ITO/PEDOT:PSS/Perovskite surface after sequentially depositing a 20 nm layer of [6,6]-phenyl C.sub.71-butyric acid methylester (PC.sub.71BM), a very thin layer of (≈5 nm) of C.sub.60 and a ≈10 nm layer of 11-amino-1-undecanethiol hydrochloride (AUH). The AUH layer was deposited by spin-coating (5 mg/ml in isopropanol, 3000 rpm 60 s), followed by thermal annealing at 100° C. for 5 min. The active area of each device is 0.1 cm.sup.2, measured by the overlap of top Al or Ag electrode and ITO. In order to avoid the overestimation of photocurrent density by the optical piping effect (any cross talking between two adjacent cells), device active area was defined by careful mechanical scribing by a sharp razor blade together with the use of an optical aperture.
(29) Vapor Assisted Surface Treatment (VAST): The surface treatment of the PEDOT:PSS coated ITO glass substrates was carried out in a nitrogen filled glove box (O.sub.2 level <5 ppm; H.sub.2O level <0.1 ppm) with thiourea vapor just before CH.sub.3NH.sub.3PbI.sub.3 active layer deposition. In a typical preparation, PEDOT:PSS coated ITO glass substrates in a sealed glass container were placed on a hot plate with a set temperature of 60° C. In another hotplate, solid thiourea was heated up at 200° C. in a rubber-sealed glass vial connected to a needle-syringe. Vapor generated in the vial was collected in the needle-syringe and injected into the substrate holding glass container. Substrates were kept with the thiourea vapor at the pre-set temperature for desired time (up to 90 min) and subsequently used for CH.sub.3NH.sub.3PbI.sub.3 active layer deposition. VAST may be performed by either physical or chemical vapor deposition (PVD or CVD), or solution-based depositions. Alternatively, the substrates can be placed facing different directions from the in-situ thiourea generated vapor in a single vessel or multi vessel chamber.
(30) The present invention is a demonstration of a facile, vapor assisted surface passivation method that enables the fabrication of low-temperature, all-solution processed, pinhole-free, and very thin perovskite films on the PEDOT:PSS surface. Integration of these thin perovskite films having low morphological defects to a simple planar heterojunction (PHJ) device structure with transparent top electrode, leads to high performance semitransparent solar cells with PCEs of 9.4% and 8.2%, and AVT of 29% and 34%, respectively. These performances are on par with those of the best performing single junction semitransparent perovskite cells, but are based on fully solution processed perovskite films on thin PEDOT:PSS hole transport layer. Combining the high-quality, semitransparent perovskite films with state-of-the-art process optimized transparent top electrode, is expected to boost the performance of these devices further. These present results highlight the great potential of surface passivation strategy to grow defect-free, uniform perovskite films for different applications including but not limited to semitransparent photovoltaics. Our results could further impact the fabrication of lightweight perovskite based hybrid optoelectronic devices, such as field effect transistors, photodetectors, and light emitting diodes. The present approach is expected to provide an effective strategy to fabricate high quality perovskite films even by high-throughput solution-based deposition techniques like inkj et-printing, slot-die coating, or aerosol-jet printing etc. The applicability of this method is likely to be extended to other perovskite device architectures comprising different interlayers, and material systems. Considering that there are growing trends to integrate these material systems in different form factors (e.g. light weight, flexible and stretchable), the present unique surface passivation concept could also be applied to any arbitrary surfaces on a wide variety of flexible and stretchable substrate where the fabrication of high quality, defect-free, thin film perovskite is an issue.
(31) One skilled in the art could readily realize the possible substitutions in materials, device architectures, fabrication tools, and processing steps that can be made without significantly detracting from the invention. For example, the present method of growing defect-free thin film by surface passivation method can be applied to any materials in the broad family of organic-inorganic hybrid perovskites having the formula ABX.sub.3, or A.sub.2A′.sub.y-1B.sub.yX.sub.3y+1, wherein A and A′ are organic monovalent cations that are independently selected from R.sub.1NH.sub.3.sup.+, R.sub.1R.sub.2NH.sub.2.sup.+, R.sub.1R.sub.2R.sub.3NH.sup.+, R.sub.1R.sub.2R.sub.3R.sub.4N.sup.+, R.sub.1NH.sub.2.sup.+, R.sub.1R.sub.2NH.sup.+, R.sub.1R.sub.2R.sub.3N.sup.+, R.sub.1R.sub.2N.sup.+ (any one of R.sub.1, R.sub.2 and R.sub.3 being independently selected from C1-C15 organic substituents comprising from 0 to 15 heteroatoms), or a mixture of any two or more thereof; B is selected from Pb, Sn, Ge, Si or a mixture of any two or more thereof; X is selected from Cl, Br, I, SCN or a mixture of any two or more thereof; and y=1, 2 to infinity. The surface passivating agent can be expanded beyond thiourea and can be selected from any chalcogenide (S, Se or Te) containing species with the general chemical formula (E.sub.3E.sub.4)N(E.sub.1E.sub.2)N′C═X where any one of E.sub.1, E.sub.2, E.sub.3 and E.sub.4 can be independently selected from C1-C15 organic substituents comprising from 0 to 15 heteroatoms or H and X could be S, Se or Te, e.g. thioacetamide, selenoacetamide, selenourea, or H.sub.2S, H.sub.2Se, H.sub.2Te or LXH (L being C.sub.n organic substituents comprising heteroatoms, X═S, Se, Te). Alternative fabrication methods like one-step or multi-step layer-by-layer solution or vapor based deposition of precursors can be used for semiconducting layer instead of the one depicted in the current embodiment. In place of vapor treatment, the technique of surface treatment can be altered by solution, slurry, mist or gas.
(32) In summary, we have successfully demonstrated a facile, vapor assisted surface passivation method that enables the fabrication of low-temperature, all-solution processed, pinhole-free, and very thin perovskite films on the PEDOT:PSS surface. Integration of these thin perovskite films having low morphological defects to a simple planar heterojunction (PHJ) device structure with transparent top electrode, leads to high performance semitransparent solar cells with PCEs of 9.4% and 8.2%, and AVT of 29% and 34%, respectively. These performances are on par with those of the best performing single junction semitransparent perovskite cells but are based on fully solution processed perovskite films on very thin PEDOT:PSS hole transport layer. Combining the high-quality, semitransparent perovskite films with state-of-the-art process optimized transparent top electrode is expected to boost the performance of these devices further. These results highlight the great potential of surface passivation strategy to grow defect-free, uniform perovskite films for different applications including but not limited to semitransparent photovoltaics. Considering that there are growing trends to integrate these material systems in different form factors (e.g. light weight, flexible and stretchable), it will be of interest to apply the unique surface passivation concept to any arbitrary surfaces on a wide variety of flexible and stretchable substrate.
(33) While the present invention has been illustrated by a description of one or more embodiments thereof and while these embodiments have been described in considerable detail, they are not intended to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the scope of the general inventive concept.