Power combiners and dividers including cylindrical conductors and capable of receiving and retaining a gas
09793593 · 2017-10-17
Inventors
Cpc classification
International classification
Abstract
A power combiner/divider includes a main conductor; a ground conductor radially exterior of the main conductor; an input connector having a center conductor electrically coupled to the main conductor and having a second conductor electrically coupled to the ground conductor; a conductive cylinder including an inner cylindrical surface radially exterior of and spaced apart from the main conductor, including an outer cylindrical surface; a second ground conductor radially exterior of the outer cylindrical surface of the conductive cylinder, a gap being defined between the second ground conductor and the outer surface of the conductive cylinder; a plurality of output connectors, the output connectors having center conductors electrically coupled to the conductive cylinder and having respective second conductors electrically coupled to the second ground conductor; and means for receiving and retaining a gas inside the divider/combiner. Methods of manufacturing are also disclosed.
Claims
1. A power divider/combiner comprising: a main conductor defining an axis; a first ground conductor radially exterior of the main conductor; an input connector having a center conductor, electrically coupled to the main conductor and having an axis aligned with the main conductor axis, and having a second conductor electrically coupled to the ground conductor; a conductive cylinder including an inner cylindrical surface radially exterior of and spaced apart from the main conductor, including an outer cylindrical surface, and having a cylinder axis coincident with the main conductor axis; a second ground conductor radially exterior of the outer cylindrical surface of the conductive cylinder, a gap being defined between the second ground conductor and the outer surface of the conductive cylinder; a plurality of output connectors having respective axes that are perpendicular to the main conductor axis, the output connectors being angularly spaced apart relative to each other, the output connectors having center conductors electrically coupled to the conductive cylinder and having respective second conductors electrically coupled to the second ground conductor; and means for receiving and retaining a gas inside the divider/combiner when the divider/combiner is in use with cables coupled to the input connector and output connectors.
2. A power divider/combiner in accordance with claim 1 wherein the means for receiving and retaining a gas comprises a threaded bore extending from exterior of the divider/combiner into the second ground conductor, a passage from the threaded bore to the gap defined between the second ground conductor and the outer surface of the conductive cylinder, and a threaded plug selectively received in and plugging the threaded bore.
3. A power divider/combiner in accordance with claim 1 wherein the input connector has a center conductor bullet, and wherein the main conductor has a bore receiving the center conductor bullet.
4. A power divider/combiner in accordance with claim 1 and having a first end defined by the input connector and having a second end, the output connectors being proximate the second end, and further comprising an inner flange that is electrically and thermally conducting, between the first and second ends, radially exterior of the main conductor, and wherein the means for receiving and retaining a gas comprises an O-ring sealingly arranged between the inner flange and the second ground conductor.
5. A power divider/combiner in accordance with claim 1 wherein the means for receiving and retaining a gas comprises an O-ring sealingly arranged between each output connector and the second ground conductor.
6. A power divider/combiner in accordance with claim 1 and further comprising an electrically and thermally conducting outer back plate at the second end electrically coupled to the main conductor and wherein the means for receiving and retaining a gas comprises a first O-ring sealingly arranged between the outer back plate and the second ground conductor.
7. A power divider/combiner in accordance with claim 1 wherein the first ground conductor has an outer diameter, and further comprising an input port flange having an outer diameter greater than the outer diameter of the first ground conductor, having an inner diameter, and electrically coupled to the first ground conductor, wherein the input connector is mechanically attached to the input port flange, and wherein the means for receiving and retaining a gas comprises an O-ring sealingly arranged between the input port flange and the input connector.
8. A power divider/combiner in accordance with claim 6 wherein the means for receiving and retaining a gas comprises a second O-ring sealingly arranged between the outer back plate and the main conductor.
9. A power divider/combiner comprising: a stepped main conductor defining an axis; a ground conductor radially exterior of the stepped main conductor; an input connector having a center conductor, adapted to be coupled to a signal source, electrically coupled to the main conductor and having an axis aligned with the main conductor axis, and having a second conductor electrically coupled to the ground conductor, the power divider/combiner having a first end defined by the input connector and having a second end; a conductive cylinder including an inner cylindrical surface radially exterior of and spaced apart from the main conductor, including an outer cylindrical surface, and having a cylinder axis coincident with the main conductor axis; a second ground conductor radially exterior of the outer cylindrical surface of the conductive cylinder, a gap being defined between the second ground conductor and the outer surface of the conductive cylinder; a plurality of output connectors, proximate the second end, having respective axes that are perpendicular to the main conductor axis, the output connectors having center conductors electrically coupled to the conductive cylinder and having respective second conductors electrically coupled to the second ground conductor; an inner flange that is electrically and thermally conducting, between the first and second ends, radially exterior of the main conductor, the output connectors having center conductors electrically coupled to the conductive cylinder; and a threaded bore extending from exterior of the divider/combiner into the second ground conductor, a passage from the threaded bore to the gap defined between the second ground conductor and the outer surface of the conductive cylinder, and a threaded plug selectively received in and plugging the threaded bore.
10. A power divider/combiner in accordance with claim 9 and having a first end defined by the input connector and having a second end, the output connectors being proximate the second end, and further comprising an O-ring sealingly arranged between the inner flange and the second ground conductor.
11. A power divider/combiner in accordance with claim 9 and further comprising an O-ring sealingly arranged between each output connector and the second ground conductor.
12. A power divider/combiner in accordance with claim 9 and further comprising an electrically and thermally conducting outer back plate at the second end electrically coupled to the main conductor and an O-ring sealingly arranged between the outer back plate and the second ground conductor.
13. A power divider/combiner in accordance with claim 12 and further comprising O-ring sealed cap screws connecting the outer back plate to the second ground conductor.
14. A power divider/combiner in accordance with claim 9 wherein the first ground conductor has an outer diameter, and further comprising an input port flange having an outer diameter greater than the outer diameter of the first ground conductor, having an inner diameter, and between the first ground conductor and the input connector, and further comprising an O-ring sealingly arranged between the input port flange and the input connector.
15. A power divider/combiner in accordance with claim 13 and further comprising an O-ring sealingly arranged between the outer back plate and the main conductor.
16. A power divider/combiner in accordance with claim 9 and further comprising a chamber defined between the first ground conductor and the main conductor, the chamber being in fluid communication with the gap defined between the second ground conductor and the outer surface of the conductive cylinder.
17. A method of manufacturing a power divider/combiner, the method comprising: providing a stepped main conductor defining an axis; providing a coax input connector having a center conductor, adapted to be coupled to a signal source and having an axis aligned with the main conductor axis, the coax input connector being electrically coupled to the input connector to the main conductor; providing a hollow cylindrical conductor radially exterior of and spaced apart from the main conductor, having a cylinder axis aligned with the main conductor axis, having an outer cylindrical surface; providing a plurality of coax output connectors having respective axes that are perpendicular to the main conductor axis, the output connectors being radially spaced apart relative to each other, the output connectors having center conductors electrically coupled to the cylinder conductor; and providing a chamber capable of receiving and retaining a gas inside the divider/combiner when the divider/combiner is in use.
18. A method of manufacturing a power divider/combiner in accordance with claim 17 wherein the input conductor has a center conductor bullet, the method further comprising providing a bore in the main conductor to closely receive the conductor bullet, inserting the center conductor bullet in the bore in the center conductor, and performing one of soldering and screwing the bullet to the center conductor.
19. A method of manufacturing a power divider/combiner in accordance with claim 17 and further comprising providing a threaded bore, in fluid communication with the chamber, and a threaded plug, complementary to the threaded bore, plugging the threaded bore.
20. A method of manufacturing a power divider/combiner in accordance with claim 19 and further comprising removing the threaded plug and replacing the threaded plug with a pressure valve configured to be used to introduce a gas into the power divider/combiner.
Description
BRIEF DESCRIPTION OF THE VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
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(20) Hereinafter described as if for use as a power divider, the power divider-combiner 100 has (see
(21) In the illustrated embodiments, the power divider-combiner 100 (see
(22) The power divider-combiner 100 further has (see
(23) The power divider-combiner 100 includes a cylindrical conductor 103 defining, in some embodiments, the shape of or the general shape of a hollow cylinder (see
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(25) The power divider-combiner 100 includes (see
(26) The power divider-combiner 100 further includes, at a rearward end, an electrically and thermally conducting outer back plate 107 to which portion 106 of the main center conductor electrically and mechanically connects.
(27) In the illustrated embodiments, the power divider-combiner 100 further includes a sidewall or exterior ground conductor 105 that has a central aperture receiving conductor 103, with a gap between the ground conductor 105 and the conductor 103. The output RF connectors 101 are radially spaced apart relative to the portion 106, angularly spaced apart relative to each other, mounted to the sidewall 105, and their center conductors 102 pass through the sidewall 105. Further, the RF connector center conductors 102 define respective axes that are all perpendicular to an axis defined by the portion 106 of the main center conductor, in some embodiments. Other angles are possible, including in-line orientation of the RF output connectors relative to the main center conductor, and out the outer back plate 107, rather than through the sidewall conductor 105.
(28) In the illustrated embodiments, the main center conductor portions 108, 109, 106, and the conductor 103 are substantially one-quarter an electrical wavelength long at the passband mid-band frequency f.sub.O.
(29) The power divider-combiner 100 further includes an inner flange 104 that is electrically and thermally conducting, in the illustrated embodiment. The cylindrical conductor 103 has a forward end that is electrically and thermally connected to the inner flange 104 and has an inner surface 103b spaced apart from portion 106 of the main center conductor (see
(30) The power divider-combiner 100 further includes exterior ground conductors 110 and 111. In some embodiments, (see
(31) In the illustrated embodiments,
(32) It should be apparent that when an O-ring is provided in a groove of one component that faces another component, the groove could instead be provided in the other component. For example, the groove 119e could be provided in the portion 106 of the main center conductor instead of in the outer back plate 107.
(33) In the illustrated embodiments, the power divider-combiner 100 further includes threaded bores or apertures 123 extending inwardly from the radially exterior cylindrical surface of the sidewall 105. In the illustrated embodiments, the divider-combiner 100 further includes smaller diameter bores or apertures 124, aligned with the bores 123, and extending from the bores 123 to a gap between the sidewall 105 and the cylindrical conductor 103. In the illustrated embodiments, there are two bores 123 and they are ⅛ NPT threaded bores. In the illustrated embodiments, the power divider-combiner 100 further includes threaded sealing plugs 122 threadedly received in the bores 123. One or both of the plugs 122 may be removed and replaced with a pressure valve such as, for example, a Schrader (e.g., bicycle tube) pressure valves so that dry Nitrogen or arc suppression gas mixture may be introduced into the interior of the divider-combiner 100 via the bores 124. Other types of pressure valves may be used, such as Presta or Dunlop valves, for example.
(34) There are several reasons why the O-rings 120a-h, threaded bores 123, bores 124, and plugs 122 are advantageous. In
(35) Consider a divider-combiner at one end of a long coax cable going up through a broadcast tower to another adapter connected to an antenna, for example. Winter environment can cause moisture condensation which may result in arcing within the cable assembly during broadcast operation. To prevent this from occurring, dry nitrogen (or de-humidified air) is introduced via the Schrader valve connection at one end of the cable assembly, and exits through another Schrader valve at the far end of the cable assembly. Referring to
(36) Higher-pressure within the divider-combiner 100 and the connecting cable interior increases the air dielectric breakdown strength. The entire system including cables (see
(37) In some microwave radar and countermeasure systems used in fighter aircraft, the microwave waveguide and cable system components are pressurized at ground level. For example, in
(38) The O-rings 120a-h also allow the introduction of high-breakdown strength gas, such as sulfur hexafluoride. The O-rings 120a-h keep this expensive (and possibly toxic) gas contained in the divider-combiner 100. The divider-combiner 100 with O-rings 120a-h and built with a 7-16 DIN input connector 118 is sealed, in some embodiments. There are no ventilation holes in the connector dielectric. The divider-combiner 100 then uses two Schrader valves mounted so that the divider-combiner's interior may be successfully filled with the arc-protection gas compound.
(39) Referring to
(40) Collectively, the three unit element transmission lines with characteristic impedances Z.sub.1, Z.sub.2, and Z.sub.3 and the shorted shunt stub section with characteristic impedance Z.sub.SH are electrically modeled, in a generalized form, as a passband filter equivalent circuit shown in
(41) 1) Given a source impedance quantity Z.sub.S, divider quantity (number of outputs) N, load impedance quantity Z.sub.L/N and desired passband a) bandwidth, and b) input port return loss peaks within the passband, calculate the unit element transmission line characteristic impedances Z.sub.1, Z.sub.2, Z.sub.3 and unit element shorted shunt stub characteristic impedance value Z.sub.SH (see
(42) 2) After determining the above desired electrical transmission line characteristic impedances, then find corresponding diameters for the conductors 108, 109, and 106, and inner diameters of the ground conductors 110, 111, and 104 and of the conductor 103 which define unit element characteristic impedances-Z.sub.1, Z.sub.2, and Z.sub.3. In addition, the outer diameter of the conductor 103 and the inner diameter of ground conductor 105 define the shorted shunt stub unit element characteristic impedance Z.sub.SH. For example (referring to cross-section
(43) As an example, given: N=10, Z.sub.S=Z.sub.L=50 ohms, 23 dB return loss peaks are desired for a bandwidth F.sub.2/F.sub.1=2.91, where F.sub.1, F.sub.2 represent the lower and upper edges of the passband, respectively. Using the Horton & Wenzel technique, unit element characteristic impedances Z.sub.1, Z.sub.2, Z.sub.3 and the shorted shunt stub unit element characteristic impedance value Z.sub.SH were found.
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(45) Various conductive materials could be employed for the conductive components of the power divider-combiner 100. For example, in some embodiments, the parts (other than those parts for which materials have been already described) are fabricated from 6061 alloy aluminum. For corrosion resistance, some of these parts may be a) alodine coated, or b) electroless nickel flash-coated and MlLspec gold plated. In other embodiments, parts are made of brass or magnesium alloy, also MlLspec gold plated. Another possibility is MlLspec silver plated, with rhodium flash coating to improve corrosion resistance.
(46) To better enable one of ordinary skill in the art to make and use various embodiments,
(47) The main stepped diameter center conductor, defined by the portions 108, 109, and 106, is fabricated as one piece, in the illustrated embodiments. It is bolted to the outer back plate 107 using a single ¼-20×¾″ stainless steel cap screw SC3 (
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(50) In the filter circuit synthesis technique as presented in the Horton & Wenzel reference, a desired circuit response (return loss over a passband as shown in
(51) Referring to
(52) In the illustrated embodiments, the quantity N of output RF connectors equals ten, and the corresponding quantity N of receiving bores 117 (
(53) In the illustrated embodiments, there are three coax unit elements having transmission line characteristic impedances Z.sub.1, Z.sub.2, and Z.sub.3 (
(54) In various embodiments, the flange 112 of
(55) In the illustrated embodiments, the overall structure may alternatively be constructed (excluding the ten output connectors 101 and their respective center conductors 102) using 3D printing, followed by plating with an electrically conducting material.
(56) Divider output connectors 101 (
(57) In the illustrated embodiments, the stepped center conductor plus back plate 108, 109, 106, 107 assembly is bolted to the end interior of MTL ground conductor 105 by means of five 6-32×⅝″ stainless steel O-ring-sealed cap screws SC2 (
(58) In various embodiments, the conductive cylinder 103 is a solid conducting cylinder 103. This provides a superior thermal, electrical, and easier-to-fabricate design. Main port return loss, in some embodiments, measures approximately 23 dB or better over the frequency range 1.0 to 2.5 GHz, and divided power measures approximately −10 dB at one of the ten output ports.
(59) In compliance with the patent statutes, the subject matter disclosed herein has been described in language more or less specific as to structural and methodical features. However, the scope of protection sought is to be limited only by the following claims, given their broadest possible interpretations. Such claims are not to be limited by the specific features shown and described above, as the description above only discloses example embodiments.