Floating-body type wind turbine power generating apparatus and method of transporting components of the same
09822767 ยท 2017-11-21
Assignee
Inventors
Cpc classification
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/97
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B35/44
PERFORMING OPERATIONS; TRANSPORTING
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2230/6102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B2035/446
PERFORMING OPERATIONS; TRANSPORTING
B63B39/06
PERFORMING OPERATIONS; TRANSPORTING
F03D80/88
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/82
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/912
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B2001/044
PERFORMING OPERATIONS; TRANSPORTING
F03D80/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/93
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B21/50
PERFORMING OPERATIONS; TRANSPORTING
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/727
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03D80/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D13/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B39/06
PERFORMING OPERATIONS; TRANSPORTING
B63B35/44
PERFORMING OPERATIONS; TRANSPORTING
F03D80/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A floating-body type wind turbine power generating apparatus includes a floating body floating on a water surface; and a wind turbine disposed on the floating body and configured so that at least a part of the wind turbine is submersible. The wind turbine includes: at least one blade; a hub to which the blade is mounted; a tower erected on the floating body; a nacelle disposed on the tower; a first electrical device disposed inside the hub or the nacelle; and a second electrical device connected to the first electrical device via a cable and configured to be movable relative to the tower in a vertical direction so as not be submerged upon submergence of the wind turbine.
Claims
1. A method of transporting components of a floating-body type wind turbine power generating apparatus which comprises a floating body floating on a water surface and a wind turbine including: at least one blade; a hub to which the blade is mounted; a tower erected on the floating body; a nacelle disposed on the tower; a first electrical device disposed inside the hub or the nacelle; and a second electrical device connected to the first electrical device via a cable, the method comprising: a submergence step of submerging at least a part of the wind turbine together with the floating body; and a component-movement step of moving a component of the wind turbine between a first unloading position of at least one of the at least one blade, the hub or the nacelle, and a second unloading position in a vicinity of the water surface, after the submergence step, wherein, in the submergence step, the second electrical device is moved relative to the tower in a vertical direction inside the tower so that the second electrical device is not submerged upon submergence of the wind turbine and the floating body.
2. The method of transporting components of a floating-body type wind turbine power generating apparatus according to claim 1, wherein, in the component-movement step, a crane ship is used to move the component between the first unloading position and the second unloading position, and wherein the component is at least one of the at least one blade, or a drivetrain or a generator housed in the nacelle.
3. The method of transporting components of a floating-body type wind turbine power generating apparatus according to claim 1, wherein the at least one blade comprises a pair of blades extending in opposite directions from the hub, wherein the method further comprises an angular-position adjustment step of adjusting an angular position of the hub so that the pair of blades extends along a horizontal direction, before the submergence step, and wherein, in the submergence step, the wind turbine is submerged to a position where the pair of blades extending along the horizontal direction is not submerged.
4. The method of transporting components of a floating-body type wind turbine power generating apparatus according to claim 1, wherein, in the submergence step, a protection cover is attached to one of the at least one blade which is below the hub.
5. The method of transporting components of a floating-body type wind turbine power generating apparatus according to claim 1, wherein the method further comprises: a surfacing step of surfacing the wind turbine after the component-movement step; and a drying step of drying the wind turbine after the surfacing step.
6. The method of transporting components of a floating-body type wind turbine power generating apparatus according to claim 5, wherein the floating-body type wind turbine power generating apparatus is an offshore wind turbine disposed on ocean, wherein, in the submergence step, seawater is introduced into the wind turbine to submerge at least a part of the wind turbine, and wherein the method further comprises a cleaning step of cleaning the wind turbine with fresh water, after the surfacing step and before the drying step.
7. The method of transporting components of a floating-body type wind turbine power generating apparatus according to claim 1, wherein the method further comprises: a mooring-disconnection step of removing a mooring line which has an anchor for mooring the floating body from the floating body and attaching the mooring line to a buoy before the submergence step, and wherein, in the submergence step, the wind turbine is submerged while the mooring line is detached from the floating body.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(18) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not limitative of the scope of the present invention.
(19) Now, the schematic configuration of a floating-body type wind turbine power generating apparatus according to the embodiments of the present invention will be described, and then a method of transporting components of the floating-body type wind turbine power generating apparatus will be described.
(20) In
(21)
(22) As illustrated in
(23) In one embodiment, the wind turbine 2 includes at least one blade 3 that rotates upon receiving wind, a hub 4 to which the blade 3 is attached, a nacelle 6 to which the hub 4 is rotatably attached, and a tower 8 supporting the nacelle 6. The nacelle 6 may be yaw rotatable relative to the tower 8, and the nacelle 6 normally yaw rotates so that the blade 3 is oriented toward the upwind side in accordance with the wind direction. As the blade 3 rotates upon receiving wind, the generator 60 generates electric power.
(24) In one embodiment, a spar-type floating body 10 includes a main floating body 11 having a vertically-elongated hollow shape, and a balance weight 12 formed on the lower end portion of the main floating body 11. A buoyance member 13 is disposed on the upper part of the submerged section of the floating body 10, and a footing 14 for reducing sway of the floating body 10 is disposed at the lower end of the main floating body 11. Further, a plurality of mooring lines 16 is radially disposed on the main floating body 11 and fixed by anchors 15 arranged on the bottom of the water. Here, the mooring lines 16 each include a chain, a wire rope, a synthetic-fiber rope or combination of the above, a connector such as a shackle, an intermediate buoy or an intermediate sinker, and the like for retaining the position of the floating body 10.
(25) As illustrated in
(26) Further, as illustrated in
(27) As illustrated in
(28) The rotation shaft 61 rotates with a rotor 5 including the blade 3 and the hub 4. Here, the hub 4 may be covered by a hub cover 4a. The rotation shaft 61 is supported on the nacelle 6 rotatably via a pair of bearings 62.
(29) The drivetrain 63 includes a hydraulic pump 64 mounted to the rotation shaft 61 and a hydraulic motor 65 connected to the hydraulic pump 64 via a high pressure oil line and a low pressure oil line. The hydraulic pump 64 is driven by the rotation shaft 61 to increase the pressure of the working oil to produce high pressure working oil (pressurized oil). The pressurized oil produced by the hydraulic pump 64 is supplied to the hydraulic motor 65 via the high pressure oil line, and the hydraulic motor 65 is driven by this pressurized oil. The low pressure working oil having performed work in the hydraulic motor 65 is returned again to the hydraulic pump 64 via the low pressure oil line. Further, the output shaft of the hydraulic motor 65 is connected to the input shaft of the generator 60, so that rotation of the hydraulic motor 65 is inputted into the generator 60. In the drawing, a hydraulic transmission is used as the drivetrain 63 as an exemplary configuration. However, the present invention is not limited to the present configuration. Other drivetrains such as a gearbox may be used, or the rotation shaft 61 and the generator 60 may be connected directly to each other without the drivetrain 63.
(30) The wind turbine 2 includes a submergence unit for submerging at least a part of the wind turbine 2 upon maintenance, installation, deconstruction or the like. With this submergence unit, the wind turbine 2 is submerged in the direction of the arrow in
(31) Using the submergence unit, for instance, the wind turbine 2 is submerged to move each component illustrated in
(32) As illustrated in
(33) In one embodiment, when the wind turbine 2 is submerged, the movement mechanism is housed in an electrical-device box 21 including a float 22 that floats on the water surface WL. Specifically, the float 22 is mounted to a lower part of the electrical-device box 21 so that the second electrical-device 20 is housed above the float 22. The electrical-device box 21 may be configured to have air tightness. The cable 25 connecting the first electrical device 60 and the second electrical device 20 extends inside the tower 8. The cable 25 may be inserted through a clamp 23 mounted to the inner circumferential face of the tower 8, so that the cable 25 does not move about when the electrical-device box 21 is being moved. In this case, the cable 25 is inserted through the clamp 23 so as to be movable in the vertical direction. There may be provided a plurality of clamps 23. A cable roller 19 may be disposed above the uppermost one of the plurality of clamps 23. The cable roller 19 guides the cable 25 disposed along the inner circumferential face of the tower 8 by the clamp 23 toward the center of the tower 8, and absorbs the looseness of the cable 25 that may be caused when the distance between the first electrical device 60 and the second electrical device 20 is varied due to the vertical movement of the second electrical device 20.
(34) With the above configuration, the electrical-device box 21 housing the second electrical device 20 is configured to float on the water surface due to the float 22, which makes it possible to move the second electrical device 20 relative to the tower 8 in the vertical direction without using a power, and to securely position the second electrical device 20 above the water surface WL.
(35) Further, as illustrated in
(36) In
(37) In
(38) As described above, with the guide rail 30 and the frame 26 with the guide rollers, for instance, the electric-device box 21 is configured to be guided along the tower 8, which makes it possible to move the electrical-device box 21 relative to the tower 8 smoothly, and to restrict sway of the electrical-device box 21 due to waves or tidal current. Here, the above movement mechanism may be disposed on the inner circumferential side of the tower 8. Further, the cable 25 extending from the second electrical device 20 to outside may extend to the water bottom via a guide 34 disposed on the floating body 10. The guide 34 is, for instance, configured in a ring shape so that the cable 25 is inserted through the guide 34 in the vertical direction. In this way, even when the second electrical device 20 is moved relative to the tower 8 in the vertical direction, it is possible to support the cable 25 to the tower 8 stably with the guide 34.
(39) Next, with reference to
(40) As a submergence unit for the wind turbine 2, a configuration for adjusting buoyance of the floating-body type wind turbine power generating apparatus 1 with ballast water stored in the interior space of the tower 8 may be used. In this case, the lower part of the tower 8, which is a tower region to which the water surface WL may reach upon submergence, is formed in a substantially watertight state. For instance, an opening/closing part such as a door or the like disposed in the tower region to which the water surface WL may reach upon submergence has a structure with a high water tightness.
(41) As illustrated in
(42) As described above, with the feed-water inlet 8a through which the hose 102 is insertable disposed in the region of the tower 8 which is above the water surface WL when the turbine 2 is submerged, it is possible to prevent water around the tower from entering the interior space of the tower 8 via the feed-water inlet 8a. As a result, it is possible to adjust a difference in height between the water surface of the ballast water stored in the interior space of the tower 8 and the water surface WL around the tower, which makes it possible to appropriately adjust buoyance with the ballast water.
(43) As illustrated in
(44) As described above, with the pumps 102, 103 for discharging the ballast water fed into the interior space of the tower 8 to outside of the tower 8 provided, it is possible to easily surface the wind turbine 2 in a submerged state by feeding the ballast water. Further, the pump 102 disposed in the tower 8 is configured so as to float on the water surface due to the float 106, which makes it possible to prevent the pump 102 from being submerged and being out of order.
(45) In addition to the above configuration, the floating-body type wind turbine power generating apparatus 1 according to the present embodiment may further include a configuration illustrated in
(46) As illustrated in
(47) As illustrated in
(48) Now, with reference to
(49) As illustrated in
(50) According to the method of transporting components of the floating-body type wind turbine power generating apparatus 1 described above, at least a part of the wind turbine 2 is submerged so that the height of the wind turbine 2 from the water surface WL is lowered, which prevents rocking at the upper part of the wind turbine 2 from increasing to a great extent even when the wind turbine 2 sways due to waves, tidal current, or the like. As a result, it is possible to improve the workability of component transportation at a high altitude such as the blade 3, the hub 4 or the nacelle 6. Further, submerging the floating body 10 and the tower 8 under the water enhances the damping effect on the rocking due to waves, tidal current or the like, which makes it possible to further reduce the rocking of the entire wind turbine 2. Further, in a case where the crane ship 100 is used to move a component between the first unloading position A on the wind turbine 2 and the second unloading position B in the vicinity of the water surface WL, the lifting range of the boom of the crane ship 100 may be small, which makes it possible to reduce sway of the boom tip (a position of a hook to which a component is attached) due to rocking of the ship body, and thus to further improve the workability. Still further, since a crane having a boom with a short length is sufficient, the crane ship 100 may be less specialized and it is possible to use a ship 100 having a ship body and size with a high versatility.
(51) Further, since the second electrical device 20 is moved relative to the tower 8 in the vertical direction so that the second electrical device 20 does not get underwater when the wind turbine 2 is submerged, it is possible to protect the second electrical device 20 from submergence securely.
(52) Here, in the above embodiments, the above process is performed in the reversed order when the first electrical device 60 is moved from the ship 100 to the floating-body type wind turbine power generating apparatus 1.
(53) Further, after the second electrical device 20 is moved, the wind turbine 2 may be surfaced to be dried. The interior space of the tower 8 is dried in particular. As a drying method, for instance, hot air may be supplied to the interior space of the tower 8 to increase the temperature of the interior space. In this way, it is possible to restart the normal operation of the wind turbine power generating apparatus 1 smoothly.
(54) Further, in a case where the floating-body type wind turbine power generating apparatus is installed on the ocean, the wind turbine 2 may be cleaned with fresh water before being dried. In this way, even if corrosive substances included on ocean water have adhered to the wind turbine 2 during submergence of the wind turbine 2, it is possible to remove such corrosive substances after surfacing of the wind turbine 2. As a result, it is possible to prevent corrosion of components constituting the wind turbine 2.
(55) Furthermore, before the wind turbine 2 is submerged, the mooring lines 16 with the anchors for mooring the floating body 10 may be removed from the floating body 10, and the mooring lines 16 may be attached to buoys. In this case, when the wind turbine 2 is submerged, the wind turbine 2 may be submerged while the mooring lines 16 are detached from the floating body 10. In this way, it is possible to prevent interference of the mooring lines 16 with the submerging motion, and to submerge the wind turbine 2 smoothly when the wind turbine 2 is submerged.
(56) In another embodiment, the floating-body type wind turbine power generating apparatus 1 may include configurations illustrated in
(57) Here, in
(58) As illustrated in
(59) The wind turbine 82 includes at least one blade 83, a hub 84 to which the blade 83 is mounted, a nacelle 86 to which the hub 84 is mounted, and a tower 88 supporting the nacelle 86 so as to be yaw rotatable.
(60) The floating body 10 includes three columns 91, 92, 93 each having a column shape disposed on the vertex positions of a virtual triangle in a planar view, and further includes the first lower hull 94 of an elongated shape connecting the first column 91 and the second column 92, and the second lower hull 95 of an elongated shape connecting the first column 91 and the third column 93. The three columns 91, 92, 93, and the two lower hulls 94, 95 form the floating body 90 into a substantially V shape in a planar view. On the upper surface of the first column 91 disposed at the center of the substantially V shape in a planar view, the above described wind turbine 92 is disposed.
(61) Further, the above three columns 91, 92, 93 may be disposed on the vertex positions of a virtual isosceles right triangle which is symmetric with respect to a bisector of an intersection angle of the first lower hull 94 and the second lower hull 95, the first lower hull 94 and the second lower hull 95 interesting with each other at a right angle.
(62) Further, although not illustrated in particular, the floating body 90 may further include the third lower hull connecting the second column 92 and the third column 93. Still further, the first lower hull 94 and the second lower hull 95 may be coupled to one another by a beam member for reinforcement.
(63) In the above embodiment, the lower hulls 94, 95 are illustrated as joints for respectively connecting the first column 91 and the second column 92, and the first column 91 and the third column 93. However, joints are not limited to the above.
(64) In one embodiment, a ballast chamber (not illustrated) for storing ballast water inside may be formed inside the floating body 90. The ballast chamber is disposed in an interior space of at least one of the columns 91, 92, 93 or the lower hulls 94, 95. Further, the ballast chamber may be divided into a plurality of sections in the extending direction of the lower hulls 94, 95, which makes it possible to form a buoyance distribution in the extending direction of the lower hulls 94, 95 and to control the attitude of the wind turbine 2 appropriately. The ballast water is fed into the ballast chambers so that the floating body 90 is moored on the water surface while the draft line (water surface) WL is positioned above the upper faces of the lower hulls 94, 95. Further, the ballast chamber may be used as a submergence unit of the wind turbine 2. In this case, the ballast water is fed into the ballast chamber so as to achieve buoyancy at which at least a part of the wind turbine 2 is submerged. In a case where the ballast chamber is divided into a plurality of sections in the extending direction of the lower hulls 94, 95, the volume of the ballast water in each ballast chamber may be adjusted so that the wind turbine 2 sinks downward in the vertical direction while maintaining a horizontal state. Here, when the wind turbine 2 is submerged, the ballast water is fed also to the interior space of the tower 8, which means that this interior space constitutes one of the ballast chambers.
(65) Further, the floating body 90 may be disposed so that the first column 91, on the upper face of which the wind turbine 82 is disposed, is positioned at the upwind side with respect to the main wind direction W. In this case, the second column 92 and the third column 93 are disposed so as to be positioned at the downwind side of the first column 91 with respect to the main wind direction W. In this way, locating the first column 91, on which the wind turbine 2 is disposed, at the upwind side with respect to the main wind direction W, makes it possible to increase the stability of the wind turbine 82 when the wind turbine 82 is about to incline backward upon receiving a wind load.
(66) Further, as illustrated in
(67) As illustrated in
(68) In a case where the wind turbine 82 includes three blades 83 extending in a radial fashion as illustrated in
(69) Moreover, as illustrated in
(70) Further, as illustrated in
(71) Furthermore, as illustrated in
(72) Further, a float 126 may be connected to the tip end of a wire 127 attached to a wire-attachment part 124 of each support part 121. The float 126 is disposed so as to inform workers of the position of the floating-body installation base 120.
(73) Furthermore, the wires 127 attached to the floating-body installation base 120 may be relocated to a lifting mechanism 109 boarded on the ship 100 to shift the floating-body installation base 120 to another location while hoisting the same with the ship 100.
(74) Further, as illustrated in
(75) As described above, according to the above embodiments, when the wind turbine 2 (82, 132) is submerged, the second electrical device 20 connected to the first electrical device 60 disposed at a high altitude via the cable 25 is movable in the vertical direction relative to the tower 8 (88). Thus, it is possible to securely prevent the second electrical device 20 from being submerged. Further, the second electrical device 20 is configured to be movable in the vertical direction relative to the tower 8 (88), which makes it possible to locate the second electrical device 20 at an appropriate position during normal operation of the wind turbine 2 (82, 132).
(76) Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented within a scope that does not depart from the present invention.
(77) While the submergence unit for the wind turbine in the above embodiments feeds ballast water into the interior space of the tower or the ballast chamber of the floating body, the configuration of the submergence unit is not limited to this. For instance, the wind turbine may be submerged by adjusting tension of each of the plurality of mooring lines connected to the floating body. Further, the floating body may be submerged by applying weights or the weight of the ship or the like to the wind turbine or to the floating body.
REFERENCE SIGNS LIST
(78) 1, 81, 131 Floating-body type wind turbine power generating apparatus 2, 82, 132 Wind turbine generator 3, 83, 133 Blade 4, 84, 134 Hub 4a Hub cover 5 Rotor 6, 86, 136 Nacelle 8, 88 Tower 8a, 8b Water supply-and-drainage opening 10, 90 Floating body 11 Main floating body 12 Balance weight 13 Buoyance member 14 Footing 15 Anchor 16, 96 Mooring line 19 Cable roller 20 Electrical device box 21 Second electrical device 22, 99, 106, 11, 126 Float 23, 32 Clamp 25 Cable 26 Frame 27 Guide roller 41 Ladder cover 42 Ladder 45 Chain ring 47 Yaw rotation mechanism 60 First electrical device 61 Rotation shaft 62 Bearing 63 Drivetrain 91 First column 92 Second column 93 Third column 94 First lower hull 95 Second lower hull 96 Protection cover 100 Ship 101, 102, 103 Pump 102, 104 Hose 108 Crane 109 Lifting mechanism 115 Air chamber 120 Floating-body installation base A First unloading position B Second unloading position