Method and apparatus for forming a threaded neck on a metallic bottle
09821926 · 2017-11-21
Assignee
Inventors
- Greg Robinson (Boulder, CO, US)
- David J. Bonfoey (Thornton, CO, US)
- Dean L. Johnson (Littleton, CO, US)
- Anthony J. Scott (Westminster, CO, US)
Cpc classification
B65D1/0246
PERFORMING OPERATIONS; TRANSPORTING
B65D41/04
PERFORMING OPERATIONS; TRANSPORTING
B21D51/38
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21D51/38
PERFORMING OPERATIONS; TRANSPORTING
B65D41/04
PERFORMING OPERATIONS; TRANSPORTING
B65D1/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An apparatus and method of making and applying threaded twist-off neck finishes for metal containers is provided. More specifically, the present invention relations to apparatus and methods used to form metallic bottles with threaded necks adapted to receive selectively removable threaded closures. The threaded neck may be formed by interconnecting a threaded outsert to a metallic bottle. Alternatively, the threaded neck may be formed as an integral portion of the neck of the bottle.
Claims
1. A method for forming a threaded neck on a neck portion of a metallic bottle, comprising: providing a metallic bottle comprising a bottom dome portion, a body portion, said neck portion extending upwardly from said body portion, and an opening positioned on an uppermost portion of said neck portion, wherein said neck portion is adapted to receive a plastic threaded outsert; die necking an uppermost portion of said neck portion to reduce a diameter of said uppermost portion; forming a retention bead on said reduced diameter neck portion which has an outer diameter that is larger than said reduced diameter neck portion, said retention bead having an upwardly oriented shoulder on an uppermost portion of said retention bead; forming said plastic threaded outsert, having a hollow cylindrical body portion and threads extending from an exterior surface, wherein said outer diameter of said retention bead is greater than an outer diameter of said exterior surface of said plastic threaded outsert; placing said plastic threaded outsert over said reduced diameter neck portion of said metallic bottle such that a lowermost portion of said plastic threaded outsert is proximate to said upwardly oriented shoulder, wherein said upwardly oriented shoulder engages substantially the entire lowermost portion of said plastic threaded outsert to prevent said plastic threaded outsert from sliding in a downward direction on said neck portion of said metallic bottle; and outwardly bending said reduced diameter neck portion above said plastic threaded outsert to form a flange with a distal end extending outwardly and away from said neck portion to form a substantially horizontally oriented shoulder adapted to engage an uppermost portion of said plastic threaded outsert, said flange having an outer diameter that is less than said outer diameter of said retention bead, wherein said plastic threaded outsert is interconnected to said neck portion of said metallic bottle, and wherein said threaded neck is adapted to receive a twist-off closure.
2. The method of claim 1, wherein a distance between crests of said threads formed on said plastic threaded outsert is approximately 0.093 inches such that said threads are adapted to receive the twist-off closure with an interior diameter of less than about 1.10 inches.
3. The method of claim 1, further comprising forming anti-rotation beads on an exterior surface portion of said neck portion of said metallic bottle before said plastic threaded outsert is placed over said neck portion, said anti-rotation beads increasing a coefficient of friction between said exterior surface portion and said plastic threaded outsert.
4. The method of claim 1, wherein said hollow cylindrical body portion of said plastic threaded outsert has an interior diameter of less than about 0.95 inches such that said threaded neck of said metallic bottle is adapted to receive said twist-off closure having an interior diameter of between about 1.0 inches and about 1.10 inches.
5. The method of claim 1, wherein said outer diameter of said flange is less than an outer diameter of said exterior surface of said plastic threaded outsert such that the plastic threaded outsert forms a substantially smooth transition from said flange to said exterior surface.
6. The method of claim 1, wherein said twist-off closure is a roll on pilfer proof closure.
7. The method of claim 1, wherein said threads formed on said plastic threaded outsert have a depth of between approximately 0.15 inches and approximately 0.023 inches.
8. The method of claim 7, wherein said plastic threaded outsert has a height between approximately 0.30 inches and approximately 0.60 inches.
9. The method of claim 8, wherein said hollow cylindrical body of said plastic threaded outsert has a thickness between about 0.050 inches and about 0.150 inches.
10. The method of claim 9, wherein said outer diameter of said exterior surface of said plastic threaded outsert is between approximately 0.998 inches and approximately 1.023inches such that said threaded neck is adapted to receive the twist-off closure having an interior diameter of less than about 1.10 inches.
11. The method of claim 1, wherein said outer diameter of said retention bead is about equal to an outer diameter of said threads formed on said plastic threaded outsert.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and together with the Summary of the Invention given above and the Detailed Description of the drawings given below, serve to explain the principles of these embodiments. In certain instances, details that are not necessary for an understanding of the invention or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the invention is not necessarily limited to the particular embodiments illustrated herein. Additionally, it should be understood that the drawings are not necessarily to scale.
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(13) A component list of the various components shown in drawings is provided herein:
(14) TABLE-US-00001 Number Component 4 metallic bottle 6 threaded outsert 8 body 12 bottom 16 sidewall 20 neck 24 opening 28 first exterior diameter 32 retention bead 36 second exterior diameter 40 neck exterior surface 42 cylindrical body of outsert 44 interior diameter of outsert 46 exterior diameter of outsert 47 exterior thread diameter 48 outsert height 52 outsert thickness 56 threads 60 helical ridges 64 exterior surface of outsert 65 first radius 66 second radius 67 thread flat portion 68 thread depth 69 thread pitch 72 interior surface of outsert 76 curl 80 uppermost surface 82 distance to start of first thread 84 distance to bottom of thread 104 metallic bottle 108 curl 110 vertical axis of bottle 112 vertical roller 113 rotation 114 vertical roller surface 116 axis 118 exterior roller 119 exterior roller surface 120 lateral movement 122 vertical movement 124 cylindrical cutter 128 cylindrical mandrel 130 side molds 132 contact surface
DETAILED DESCRIPTION
(15) Various embodiments of the present invention are described herein and as depicted in the drawings. The present invention has significant benefits across a broad spectrum of endeavors. It is the Applicants' intent that this specification and the claims appended hereto be accorded a breadth in keeping with the scope and spirit of the invention being disclosed despite what might appear to be limiting language imposed by the requirements of referring to the specific examples disclosed. To acquaint persons skilled in the pertinent arts most closely related to the present invention, a preferred embodiment that illustrates the best mode now contemplated for putting the invention into practice is described herein by, and with reference to, the annexed drawings that form a part of the specification. The exemplary embodiment is described in detail without attempting to describe all of the various forms and modifications in which the invention might be embodied. As such, the embodiments described herein are illustrative, and as will become apparent to those skilled in the arts, may be modified in numerous ways within the scope and spirit of the invention.
(16) Referring now to
(17) Manners of forming metallic bottles 4 are generally known in the art. The metallic bottle is generally formed from a sheet of aluminum or steel in a draw and wall ironing (DWI) process or from a slug of aluminum or steel in an impact extrusion process. The metallic bottle 4 has a generally cylindrical body 8. Optionally, the metal body 8 is coated on all interior and exterior surfaces and the coatings cured to protect the metal of the body 8 from tooling contact, corrosion, and/or to protect the contents of the metallic bottle 4. The metal body 8 has a bottom dome portion 12. The metal body also has a sidewall portion 16, a neck portion 20 extending upwardly from the sidewall portion 16, and an opening 24 positioned on an uppermost portion of the neck 20.
(18) Referring now to
(19) Referring now to
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(21) Helical ridges 60 form threads 56 on an exterior surface 64 of the threaded outsert 6. The threads 56 have a size, shape, alignment, and geometry similar to threads of glass containers which are generally known in the art as disclosed in drawings produced and distributed by the Glass Packaging Institute (GPI), including GPI drawing number 5457 for glass finish number 545 which is incorporated herein in its entirety by reference. In one embodiment, the threads 56 of the threaded outsert 6 have the dimension, shape, geometry, and alignment of threads described in GPI drawing number 5457. In another embodiment, threads 56 are adapted to interconnect with a ROPP closure with a diameter between approximately 0.90 inches and approximately 1.10 inches. In still another embodiment, the threads 56 have a first radius of curvature 65 of no more than approximately 0.020 inches. In yet another embodiment, the threads 56 have a second radius of curvature 66 of approximately 0.016 inches. In still another embodiment, the threads 56 may have an optional flat portion 67 with a maximum width of approximately 0.007 inches. In yet another embodiment, the threads 56 have a depth 68 of between approximately 0.15 inches and approximately 0.023 inches. In a preferred embodiment, the depth 68 of the threads 56 is approximately 0.20 inches. In still another embodiment, the threads 56 start approximately 90° apart and have four leads, each lead generally having 2.7 turns per inch, a thread lead of approximately 0.370 inches, a cutter diameter of approximately 0.500 inches, a helix angle of approximately 6° 31′, and a minimum thread travel of approximately 108°. In yet another embodiment, the threads 56 have a pitch 69, or distance from the crest of one thread to the next crest, of approximately 0.093 inches. Although various dimensions have been provided to describe one exemplary embodiment of the threaded outsert 6 and the threads 56, it is expressly contemplated that dimensions of the threaded outsert 6 and the placement, dimensions, spacing, and geometry of the threads 56 may be varied and still comport with the scope and spirit of the present invention.
(22) Optionally, anti-rotation features may be formed on an interior surface 72 of the threaded outsert 6 to prevent inadvertent rotation or movement of the threaded outsert 6 after interconnecting the threaded outsert 6 to the metallic bottle 4. For example, the anti-rotation features may prevent inadvertent rotation or movement of the threaded outsert 6 when a closure (not illustrated) is twisted to open the metallic bottle 4. In one embodiment, the anti-rotation features may be shapes such as bumps, beads, groves, protrusions, or ridges, or combinations thereof, or any other shape selected to increase the coefficient of friction between the exterior surface 40 of the neck 20 and the interior surface 72 of the threaded outsert 6. In another embodiment, the anti-rotation feature may be an adhesive or sealant applied to the interior surface of the threaded outsert 72 or to the exterior surface 40 of the neck 20 before interconnection of the threaded outsert 6 to the neck 20.
(23) After forming the metallic bottle 4 and the threaded outsert 6, the outsert 6 is placed over the neck 20 as illustrated in
(24) Referring now to
(25) Referring now to
(26) A method and apparatus of roll forming threads 56 on the metallic bottle 104 according to one embodiment of the present invention is illustrated in
(27) The exterior surface 114 of the vertical roller 112 is moved into contact with an interior surface of the neck 20 of the metallic bottle 104. The contoured exterior surface 119 of the exterior roller 118 is moved into contact with an exterior surface portion of the curl 108 (illustrated in
(28) A method and apparatus of cut forming threads 56 on the metallic bottle 104 according to another embodiment of the present invention is illustrated in
(29) Referring now to
(30) Threaded metallic bottles 4, 104 of the present invention are adapted to be sealed with a threaded closure (not illustrated). The closure may be formed of steel, plastic, or any other material known to those of skill in the art. The closure can be of any size or geometry known in the industry, such as closures currently used to seal glass bottles of all sizes. After the threaded metallic bottle 4, 104 is filled with a selected product, the closure is placed over the opening 24 and threadably engaged with the threads 56 by methods known in the art to seal the product into the metallic bottle 4, 104 without leakage of liquid or gas. One or more interior surfaces of the closure contact and apply a sealing force to the sealing surfaces formed on the uppermost surface 80 of the metallic bottles 4, 104. The closure may optionally have an elastomeric disk that contacts and is compressed between the uppermost surface 80 of the metallic bottles 4, 104 and the closure. In one embodiment, a sealant may be applied to the uppermost surface 80 or to the interior surface of the closure before placing the closure over the opening 24. To open a sealed metallic bottle 4, 104, the consumer rotates the closure causing the helical ridges 60 of the threads 56 to drive the closure loose and off of the metallic bottle 4, 104.
(31) The present invention has many benefits compared to prior art metal bottles. The threaded neck portion of a metallic bottle of the present invention allows the metallic bottle to be sealed with closures of known sizes. Closures used to seal metallic bottles of the present invention may be removed without the use of a separate tool. Once opened, the metallic bottles of the present invention may be selectively resealed by threading a closure that has been removed from the metallic bottle back onto the bottle.
(32) The description of the present invention has been presented for purposes of illustration and description, but is not intended to be exhaustive or limiting of the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments described and shown in the figures were chosen and described in order to best explain the principles of the invention, the practical application, and to enable those of ordinary skill in the art to understand the invention.
(33) While various embodiments of the present invention have been described in detail, it is apparent that modifications and alterations of those embodiments will occur to those skilled in the art. Moreover, references made herein to “the present invention” or aspects thereof should be understood to mean certain embodiments of the present invention and should not necessarily be construed as limiting all embodiments to a particular description. It is to be expressly understood that such modifications and alterations are within the scope and spirit of the present invention, as set forth in the following claims.