GAS TURBINE ARRANGEMENT
20170292450 · 2017-10-12
Inventors
- Josip Kutnjak (Bietigheim-Bissingen, DE)
- Urs ERTEL (Heimerdingen, DE)
- Axel WIDENHORN (Bietigheim-Bissingen, DE)
Cpc classification
F02C3/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/606
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E20/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02C3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A (micro) gas turbine arrangement includes a gas turbine device having a combustor system, a turbine driven by an exhaust gas stream of the combustor system, and a compressor for supplying the combustor system with a compressed oxidant stream, as well as a recuperator for transferring at least a portion of the thermal power of the exhaust gas stream of the turbine to the compressed oxidant stream. At least one bypass diverts at least a portion of the oxidant stream or the exhaust gas stream around at least one heat exchanger of the recuperator, and at least one control element for adjusting the flow through the at least one bypass, to be able to adapt the quantity of heat emitted by the gas turbine arrangement at the design point, and thus to be able to improve the efficiency of a power-heat cogeneration system having such a gas turbine arrangement.
Claims
1. A gas turbine arrangement, in particular a micro gas turbine arrangement, comprising: a gas turbine device comprising a combustor system, a turbine driven by an exhaust gas stream of said combustor system and a compressor for supplying said combustor system with a compressed oxidant stream; a recuperator for transferring at least a portion of the thermal power of said exhaust stream of said turbine to said compressed oxidant stream; at least one bypass for diverting at least a portion of said oxidant stream or said exhaust gas stream around at least one heat exchanger of said recuperator; and at least one control element for adjusting the flow through said at least one bypass.
2. The gas turbine arrangement according to claim 1, characterized in that said recuperator is arranged coaxially with a turbine shaft of said gas turbine device next to said gas turbine device.
3. The gas turbine arrangement according to claim 1, characterized in that said recuperator is arranged in a radial direction of a turbine shaft of said gas turbine device, preferably concentrically around said gas turbine device.
4. The gas turbine arrangement according to claim 1, characterized in that said at least one bypass is integrated into said recuperator.
5. The gas turbine arrangement according to claim 1, characterized in that at least one compressor-side bypass connecting a first inlet of said recuperator for said oxidant stream to a first outlet of said recuperator for said oxidant stream while bypassing the heat exchange of said recuperator is provided.
6. The gas turbine arrangement according to claim 1, characterized in that at least one exhaust gas-side bypass connecting a second inlet of said recuperator for said exhaust gas stream to a second outlet of said recuperator for said exhaust gas stream while bypassing the heat exchanger of said recuperator is provided.
7. The gas turbine arrangement according to claim 6, characterized in that said recuperator comprises a diffuser extending substantially concentrically with a turbine shaft of said gas turbine device extending diffusor, which diffuser on its inlet side is connected to said second inlet of said recuperator for said exhaust gas stream, wherein said exhaust gas-side bypass is provided downstream of said diffuser.
8. The gas turbine arrangement according to claim 6, characterized in that said recuperator comprises an inner shell and an outer shell enclosing said inner shell, that said inner shell on its inlet side is connected to said second inlet of said recuperator and said outer shell on its outlet side is connected to said second outlet of said recuperator, and that said exhaust gas-side bypass connects the interior of said inner shell in radial direction to the interior of said outer shell.
9. The gas turbine arrangement according to claim 8, characterized in that said exhaust gas-side bypass has at least two radial openings in said inner shell, and said control element comprises a ring element being slidable in circumferential direction or in axial direction for selectively opening or closing said at least two radial openings.
10. The gas turbine arrangement according to claim 6, characterized in that said recuperator comprises an inner shell and an outer shell enclosing said inner shell, that said inner shell on its inlet side is connected to said second inlet of said recuperator and said outer shell on its outlet side is connected to said second outlet of said recuperator, and that said exhaust gas-side bypass connects the interior of said inner shell in axial direction to the interior of said outer shell.
11. The gas turbine arrangement according to claim 10, characterized in that said control element for said exhaust gas-side bypass is integrated into said recuperator and comprises a connection socket being fluidically connected to an axial opening in said inner shell, a valve flap arranged in said connection socket, and a further connection socket being fluidically connected to an intermediate space between said inner shell and said outer shell.
12. A recuperator for a gas turbine arrangement according to claim 1.
13. A power-heat cogeneration system, comprising at least one gas turbine arrangement according to claim 1.
14. A method for operating a gas turbine arrangement, in particular a micro gas turbine arrangement, comprising: a gas turbine device having a combustor system; a turbine driven by an exhaust gas stream of said combustor system; and a compressor for supplying said combustor system with a compressed oxidant stream; as well as a recuperator for transferring at least a portion of the thermal power of said exhaust stream of said turbine to said compressed oxidant stream; at least a portion of said oxidant stream and/or said exhaust gas stream is diverted around at least one heat exchanger of said recuperator by means of at least one bypass; and a flow through said at least one bypass is adjusted in an application specific and/or variable way.
Description
[0040] The above and further advantages, features and application options of the invention will be better understood from the following description of various embodiments with reference to the accompanying drawings, in which, largely schematically:
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053] Referring to
[0054] The power-heat cogeneration system 10 of
[0055] The micro-gas turbine device 12 is configured as a single-shaft turbine having a central and continuous turbine shaft 20, and further comprises a compressor 22 for an oxidant stream 24, here combustion air, being arranged on the turbine shaft 20 in a rotationally fixed manner, a combustor system 28 for the combustion of a fuel with the compressed combustion air as well as a turbine 30 for relaxation of the resulting compressed and hot exhaust gases with simultaneous production of mechanical energy being arranged on the turbine shaft 20 in a rotationally fixed manner and fired by the combustor system 28. By relaxation of an exhaust gas stream formed from the exhaust gases 32 in the turbine 30, the turbine shaft 20 is driven in rotation, which in turn drives the compressor 22 mounted on the turbine shaft 20 and the transducer 14 also mounted thereon or drive-connected thereto. In the embodiment shown, the transducer 14 is an electrical generator for generating electrical energy, but it can also be a different kind of power engine for example for providing mechanical energy or a combination of both.
[0056] By means of the optionally provided heat exchanger 16, thermal power is removed from the exhaust gas stream 32 and fed to the heat user. In a configuration of the waste heat device 16 without heat exchanger, the exhaust gas stream 32 may be also used directly, for example, for a drying process.
[0057] In a first operating state or initial or normal state, combustion air is sucked by means of the compressor 22 from the environment. It may be expedient to use this sucked combustion air simultaneously as cooling air for the transducer 14 (e.g. if no further cooling of the transducer is required by doing so). The combustion air is compressed in the compressor 22 to a combustion air stream 24, depending on the application to 2 bar to 8 bar, and is heated thereby typically to temperatures of 100° C. to 300° C.
[0058] The compressed and thereby heated oxidant stream 24 is passed through a combustion air section of the recuperator 18 and is further heated thereby, Depending to the design of the recuperator and the bypass configuration, temperatures of typically 100° C. to 850° C., in particular between 200° C. and 750° C., preferably between 300° C. and 650° C., for example about 600° C. to 620° C. can be realized. In this state, the combustion air stream 24 is passed through the combustor system 28, into which also fuel is introduced via a fuel line 42.
[0059] An exhaust gas stream 32 having once more elevated temperature is produced by this combustion. The temperature at the outlet of the combustor or the inlet of the turbine is typically in the range of 800° C. to 1,100° C. The first operating state, however, may also be a partial load condition having lower turbine inlet temperature in the case of for example a lower mechanical or electrical energy demand at the transducer 14.
[0060] The exhaust gas stream 32 is expanded in the turbine 30 (depending on the application to e.g. about 1 bar to 2 bar), wherein its temperature drops to about 600° C. to 800° C. depending on the design and the turbine inlet temperature. This still hot exhaust gas stream 32 is passed through an exhaust gas section of the recuperator 18 which is flow-separated from but heat-transfereingly connected to the combustion air section. Here, a heat transfer from the exhaust gas stream 32 to the combustion air stream 24 occurs, wherein the combustion air stream 24 is heated as described above, and wherein the exhaust gas stream 32 is further cooled down to a usable temperature in accordance with the respective application of typically 200° C. to 750° C.
[0061] After passing through the recuperator 18, the exhaust gas stream 32 is passed to the waste heat device 16 having the optional heat exchanger and being positioned down-stream, where a first thermal power is provided at the waste heat device 16, and where the waste heat which is still present in the exhaust gas stream 32 cooled down to usable temperature can be discharged and made available as thermal energy by means of the waste heat device 16 as required. At the same time, in the first operating state described here, a first mechanical power is provided at the output device, here at the transducer 14, converted into electrical power in the generator, and supplied to the user.
[0062] As shown in
[0063] For controlling or regulating the mass flows in the power-heat cogeneration system 10, in addition there is provided a control means 38 which controls a control element 40 for controlling the flow through the fuel line 42, a control element 44 for controlling the flow through the compressor-side bypass 34, a control element 46 for controlling the flow through the exhaust gas-side bypass 36, a control element 48 for controlling the combustion air stream 24 into the recuperator 18, and a control element 50 for controlling the exhaust gas stream 32 through the recuperator 18. The control elements 40, 48, 50 each have, for example, a control element in the form of a control valve or a control throttle. The control elements 44, 46 of the two bypasses 34, 36 can be selectively configured as controllable control elements having a variable passage or as fixed control elements having a fixed passage, and they are described below in greater detail with reference to various embodiments.
[0064] With the help of the bypasses 34, 36, the gas turbine device 12 and thus the entire power-heat cogeneration system 10 can be operated with a better efficiency.
[0065] For the case of a changed need of heat at the heat exchanger 16 in comparison to the initial state described above for the same electro-mechanical energy output at the transducer 14, a second operating state can be caused, for which purpose the temperature of the exhaust gas stream 32 is modified in the area of the waste heat device 16. When increasing the need of useful heat at the waste heat device 16 in relation to the first operating state described above, the exhaust gas temperature of the exhaust gas stream 32 is increased by increasing the flow of combustion air through the compressor-side bypass 34. For this purpose, the control element 44 is opened via the control means 38 partially or completely, as required, resulting in diverting a more or less distinct partial stream of the combustion air stream 24, in case of completely open control element 44 even approximately the entire combustion air stream 24, around the combustion air section of the recuperator 18 instead of passing therethrough. As a result, only a reduced or no amount of heat is removed from the exhaust gas stream 32 in the recuperator 18.
[0066] The flow of the combustion air stream 24 through the combustion air section of the recuperator 28 can be throttled or even disabled completely by the other control element 48, to enforce a certain mass flow through the compressor-side bypass 34.
[0067] The control element 48 is—as shown here—preferably arranged on the inlet side of the recuperator 28, but may also be positioned on the outlet side thereof.
[0068] For temporarily increasing the temperature of the exhaust gas stream 32, the exhaust gas-side bypass 36 may be used alternatively or in addition. Thus, the exhaust gas temperature of the exhaust gas stream 32 can be increased by increasing the exhaust gas flow rate through the exhaust gas-side bypass 36, For this purpose, the control element 46 is opened partially or completely via the control means 38, as required, resulting in diverting a more or less distinct partial flow of exhaust gas stream 32, in case of a complete opened control element 46 even approximately the entire exhaust gas stream 32, around the exhaust gas section of the recupertaor 28 instead of passing therethrough. Only a reduced or even no amount of heat is removed from the exhaust gas stream 32 in the recuperator 28 subsequently, also in this manner.
[0069] By means of the further control element 50, the flow of the exhaust gas stream 32 through the exhaust gas section of the recuperator 18 can be throttled or even completely suppressed to enforce a certain mass flow through the bypass 36.
[0070] The control element 50 is—as shown here—preferably arranged on the outlet side of the recuperator 18, but may also be positioned on the inlet side thereof.
[0071] The two bypasses 34, 36 or their control elements 44, 46 may optionally be operated alternately or in combination with each other. Alternatively, one of the two bypasses 34, 36 may be omitted.
[0072] For achieving the second operating state, it is possible to change also the fuel mass flow introduced into the combustor system 28 by means of the control element 40 in the fuel line, alternatively to or in particular in combination with the above-described change of the flow through the bypasses 34, 36, and preferably substantially in synchronism with the change of the flow through the bypasses 34, 36.
[0073]
[0074] In this embodiment, the recuperator 18 is arranged in axial direction next to the gas turbine device 12. In other words, the longitudinal axis of the recuperator 18 extends (in left/right direction in
[0075] The recuperator 18 includes a diffuser 54 whose central inflow channel 54a extends substantially coaxially with the turbine shaft 20 of the gas turbine device 12, and a heat exchanger 52 annularly surrounding the diffuser 54. The diffuser 54 and the heat exchanger 52 are arranged within an outer shell 58 which forms a housing of the recuperator 18. For formation of the flow channels for the exhaust gas stream 32, in addition, an inner shell 56 is provided within the outer shell 58.
[0076] The oxidant stream 24 and the exhaust gas stream 32 directed through the recuperator 18 in a way fluidically separated from each other. For this purpose, the diffuser 54 has an inlet side connected to a second inlet 18c of the recuperator 18 for the exhaust gas stream 32, Downstream of the diffuser 54, the exhaust stream 32 deflected by the inner shell 56 and directed into the heat exchanger 52. After flowing through the heat exchanger 52, the exhaust gas stream is deflected again and is finally output through an axial second outlet 18d of the recuperator 18 on a side facing away from the gas turbine device 12 (on the right in
[0077] In the heat exchanger 52 of the recuperator 18, the exhaust gas stream 32 heated up in the combustor system 28 releases a portion of its thermal energy to the compressed oxidant stream 24. In this embodiment, the oxidant stream 24 and exhaust gas stream 32 flow through the heat exchanger 52 in opposite directions.
[0078] Referring now to
[0079]
[0080] In the embodiment of
[0081] In case the bypass mass flow with fully opened bypass valve 44 is insufficient, it may be necessary to mount an additional throttle valve at the compressor inlet 18a of the recuperator 18. hereby, the mass flow can be further increased when the bypass valve 44 is fully open.
[0082] Instead of the adjustable control element 44 shown in
[0083]
[0084] The exhaust gas-side bypass 36 is preferably implemented downstream of the diffuser 54 in the recuperator 18. Here, both radial openings 62 in the inner shell 56 (see
[0085] In the embodiment of
[0086] In the embodiment of
[0087] The embodiment shown in
[0088] The embodiment shown in
[0089] The embodiment shown in
[0090] While in the embodiments of
[0091] In the embodiments having radial openings 62, the passage area thereof is in a range of about 0.025 m.sup.2 to 0.035 m.sup.2, for example at about 0.031 m.sup.2, in total. The passage areas of the individual radial openings 62 can either be of substantially the same size or different from each other. The number of the radial openings 62 is preferably in the range of 4 to 100.
[0092] Specific embodiments of the recuperator 18 comprise for example four radial openings 62 having a diameter of about 100 mm, sixteen radial openings 62 having a diameter of about 50 mm, or sixty-four radial openings 62 having a diameter of about 25 mm.
[0093] In the embodiments of the recuperator 18 having radial openings 62 in the inner shell 56, a good mixture of colder and warmer partial air streams can be achieved by the cross-flow in radial direction and the two flow deflections.
[0094] In the embodiment of
[0095] In the embodiment of
[0096] The embodiment shown in
[0097] The embodiment shown in
[0098] In the embodiments having axial openings 74 in the inner shell 56 of the recuperator 18, the passage area thereof is in a range of about 0.025 m.sup.2 to 0.035 m.sup.2, for example at about 0.031 m.sup.2, in total. The passage areas of the individual axial openings 74 can either be of substantially the same size or different from each other. The number of the axial openings 74 is preferably in the range of 4 to 100.
[0099] Specific embodiments of the recuperator 18 include, for example, four axial openings 74 having a diameter of about 100 mm, sixteen axial openings 74 having a diameter of about 50 mm, or sixty-four axial openings 74 having a diameter of about 25 mm.
[0100]
[0101] As shown in
[0102] In the embodiment of
[0103] Further, in the embodiment of
[0104] The embodiment of the adjustment element 46 shown in
[0105] Finally,
[0106] As shown in
[0107] When using different gas turbine arrangements and their recuperators 18 which do not correspond to the construction shown in
[0108] Thus, for example, for a recuperator 18 being arranged annular outside the gas turbine device 12, a partial mass flow can be directed on the inside of the recuperator 18 to the combustor system 28, on the compressor side. For adjusting the mass flow, various opening patterns (patterns of drilling) can also be used. On the exhaust gas side, the bypass 36 can be implemented for example by means of a piping between exhaust gas chimney and the diffuser outlet or by means of an annular channel around the core of the recuperator. For adjusting the bypass mass flow, radial openings can also be used here, which may be adapted or adjusted as needed.
[0109] In a recuperator 18 in the form of a plate heat exchanger, on the compressor side, for introducing the diverted mass flow 24 into the annular gap between the recuperator 18 and the combustor system 28, alternatively the partial mass flow may be introduced into a collecting line between the recuperator 18 and the annular gap.
[0110] In a plate heat exchanger, the compressor-side bypass may be configured for example by a piping between the supply line to the recuperator and the annular gap of the hot gas supply to the combustor system or a piping between the supply line and a hot gas side piping. On the exhaust gas side, the bypass may be implemented by attaching a flow channel at the top and/or bottom side of the recuperator having a connection to the exhaust gas-side inflow and outflow sockets.
LIST OF REFERENCE SIGNS
[0111] 10 power-heat cogeneration system [0112] 12 gas turbine device [0113] 14 transducer (e.g. generator) [0114] 16 waste heat device (e.g. heat exchanger) [0115] 18 recuperator [0116] 18a first inlet (oxidant stream) [0117] 18b first outlet (oxidant stream) [0118] 18c second inlet (exhaust gas stream) [0119] 18d second outlet (exhaust gas stream) [0120] 20 turbine shaft [0121] 22 compressor [0122] 24 oxidant stream (e.g. combustion air stream) [0123] 28 combustor system [0124] 30 turbine [0125] 32 exhaust gas stream [0126] 34 compressor-side bypass [0127] 36 exhaust gas-side bypass [0128] 38 control means [0129] 40 control element [0130] 42 fuel line [0131] 44 control element [0132] 46 control element [0133] 48 control element [0134] 50 control element [0135] 52 heat exchanger [0136] 54 diffuser [0137] 54a inflow channel [0138] 55 annular gap [0139] 56 inner shell [0140] 58 outer shell [0141] 60 connecting pipe [0142] 62 radial opening [0143] 64 rotary ring [0144] 66 opening [0145] 68 adjustment rod [0146] 70 adjustment lever [0147] 72 slide ring [0148] 74 axial opening [0149] 76 aperture plate [0150] 78 rotary aperture plate [0151] 80 opening [0152] 82 valve element [0153] 84 valve flap [0154] 86 connection socket [0155] 87 open end [0156] 88 actuator [0157] 90 further connection socket [0158] 92 closure [0159] 94 radial flow openings [0160] 95 flow restrictor [0161] 96 counter-contour of the turbine [0162] 97 wall protrusion of the diffuser [0163] 98 C-ring seals