METHOD OF PREPARING AN EMULSION, A DEVICE FOR PREPARING SAID EMULSION , AND A VEHICLE
20170291149 · 2017-10-12
Assignee
Inventors
Cpc classification
B01F25/314
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/505
PERFORMING OPERATIONS; TRANSPORTING
F02M25/0228
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F23/4145
PERFORMING OPERATIONS; TRANSPORTING
B01F23/451
PERFORMING OPERATIONS; TRANSPORTING
B01F25/31423
PERFORMING OPERATIONS; TRANSPORTING
F02M25/0227
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F25/50
PERFORMING OPERATIONS; TRANSPORTING
B01F25/3141
PERFORMING OPERATIONS; TRANSPORTING
B01F2215/0409
PERFORMING OPERATIONS; TRANSPORTING
International classification
F02M25/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method and device of preparing an emulsion comprising a first liquid and a second liquid, said method comprising the step of dispersing the first liquid into the second liquid, characterized in that the method comprises: passing the first liquid through an injection nozzle (108) for creating a spray of droplets of the first liquid, and injecting thus created droplets of first liquid into the second liquid such that Q, where Q is equal to the square of the speed of the droplets, is at least 225 m.sup.2/s.sup.2; wherein W, wherein W is sg*Q*d divided by St with sg being the specific gravity of the first liquid in kg/m.sup.3, d being the mean Sauter droplet diameter in meter of the spray leaving the injection nozzle in air, and St being the surface tension of the first liquid in Newton/meter; is at least 250 kg*m/N*s.sup.2.
Claims
1-20. (canceled)
21. A method of preparing an emulsion comprising a first liquid and a second liquid, said method comprising the step of dispersing the first liquid into the second liquid, characterized in that the method comprises: passing the first liquid through an injection nozzle (108) for creating a spray of droplets of the first liquid, wherein the first liquid is injected in a container providing a free 10 path length for the spray from the nozzle that is larger than the penetration depth of the spray in the second liquid, and the injection of first liquid is done in more than one injection step; and injecting the first liquid in the form of the thus created droplets of first liquid into the second liquid such that Q, where Q is equal to the square of the speed of the droplets, the speed being the exit speed of the first liquid from the nozzle in air under standard temperature (20° C.) and ambient air pressure (1 atm), is at least 225 m.sup.2/s.sup.2; wherein W, where W is sg*Q*d divided by St with sg being the specific gravity of the first liquid in kg/m.sup.3; d being the mean Sauter droplet diameter in meter of the spray leaving the injection nozzle in air, and St is the surface tension of the first liquid in Newton/meter; is at least 250 kg /N*s.sup.2.
22. The method according to claim 21, wherein the temperature of the first liquid is at least 10° C. higher than the temperature of the second liquid.
23. The method according to claim 21, wherein before spraying at least one operation chosen from i) the first liquid is heated, and ii) the second liquid is cooled is performed.
24. The method according to claim 21, wherein W is at least 500 kg*m/N*S.sup.2.
25. The method according to claim 21, wherein W is at least 960 kg*m/N*S.sup.2.
26. The method according to claim 21, wherein W is at least 1250 kg*m/N*S.sup.2.
27. The method according to claim 21, wherein W is at least 2500 kg*m/N*S.sup.2.
28. The method according to claim 21, wherein W is at least 5000 kg*m/N*S.sup.2.
29. The method according to claim 21, wherein the injection is performed with a fluctuating flow rate of the first liquid passed to the injection nozzle (108).
30. The method according to claim 21, wherein the second liquid is passed along the injection nozzle (108).
31. The method according to claim 21, wherein a circulation circuit (470) is used comprising an injection section where the first liquid is injected, and the method comprises the step of circulating the emulsion comprising second liquid through the circulation circuit (470) before injecting more first liquid into said emulsion.
32. The method according to claim 21, wherein a circulation circuit (470) is used comprising: an injection section where the first liquid is injected, and a sump (480); and the method comprises the step of draining segregated first liquid from said sump (480).
33. The method according to claim 21, wherein at least one of i) the first liquid, and ii) the second liquid is subjected to a degassing treatment before injecting the droplets into the second liquid.
34. The method according to claim 21, further comprising: providing a device comprising: a chamber, an organ for dispersing the first liquid into the second liquid, comprising an injection nozzle (108) with an inlet for first liquid and outlet for created droplets of the first liquid, the injection nozzle (108) opening up in the chamber, and a pump for passing the first liquid to the injection nozzle (108); characterized in that the pump and the injection nozzle (108) are capable of creating a spray of water droplets in air with an exit speed such that Q, where Q is equal to the square of said exit speed of the droplets, is at least 225 m.sup.2/s.sup.2, and achieving a W of 1.5*10.sup.3 kg*m/N*s.sup.2, wherein W is sg*Q*d divided by St, wherein the first liquid is water.
35. The method according to claim 34, further comprising providing a fluid valve arranged between the pump and the injection nozzle (108), the method further comprising: controlling said fluid valve for varying the flow rate of first liquid passed to the injection nozzle (108).
36. The method according to claim 34, further comprising providing a circulation circuit (470), said circulation circuit (470) comprising a circulation pump for circulating emulsion, an inlet for a liquid comprising the second liquid, and an outlet for discharging emulsion, the method further comprising: circulating the circulating emulsion in the circulation circuit, and discharging at least a portion of the emulsion through the outlet.
37. The method according to claim 34, further comprising providing a Vehicle (599) comprising a combustion engine (530) for propulsion of the vehicle (599), the method further comprising supplying the emulsion to a fuel inlet of said combustion engine (530).
38. The method according to claim 21, further comprising providing a Vehicle (599) comprising a combustion engine (530) for propulsion of the vehicle (599), the method further comprising supplying the emulsion to a fuel inlet of said combustion engine (530).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0079] The invention will now be illustrated with reference to the example section below, and with reference to the drawing wherein
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0086]
[0087] The discharge conduit 104 for emulsion comprises a valve 107 for enabling batch-wise operation of the method in the first vessel 101.
[0088] When the device is operated, the processing vessel 101 is first partly filled with second liquid, in this example diesel fuel, via the supply conduit 103, and the valve 107 is in a closed state. In this example, the surface level of the second liquid is higher than that of the lower end of the injector 106, which end comprises an injection nozzle 108 (Aquamist 806-508B, Aquamist, UK) located inside the first vessel 101.
[0089] Next, the supply pump 105 is activated, and aqueous first liquid, in this example tap water, is pressurized and passed to the injector 106 and in particular its injection nozzle 108, and then injected into the diesel fuel in the first vessel 101.
[0090] The supply pump 105 is chosen and operated to apply a sufficiently high pressure to the liquid exiting the supply pump 105 to provide the water droplets created by the injection nozzle 108 with a high speed, i.e. kinetic energy, to distribute the first liquid into the second liquid as very small particles and to thus create a relatively stable emulsion.
[0091] The injection of water into the diesel causes the diesel in the first vessel 101 to circulate within the first vessel 101, thus refreshing the second liquid in front of the injection nozzle 108. Continued injection may however lead to a local relatively high concentration of water droplets and thus to coalescence. The second liquid is preferably stirred to avoid this.
[0092] In order to improve the control over the injection process, the device 100 is also provided with a valve 109 and a heated water storage tank 110. The valve 109 (as commercially available from ERL ltd in Sussex, BN10BHF England, part number 806-243B) is operated by a computer (not shown) in order to allow for short pulses, or shots, of water into the vessel 101. This allows for more time to move the injected water away from the nozzle. The heated water storage tank 110 serves to reduce the effect of the sudden opening and closing of the valve 109, in case that might otherwise adversely affect the life span of the pump 105.
[0093] The first vessel 101 should be sufficiently large to avoid that injected aqueous first liquid collides with a wall of said vessel and/or avoid a location and orientation of injection that could cause the droplets leaving the nozzle from hitting a wall as water could accumulate there, which would lead to water segregating instead of being dispersed into the diesel.
[0094] It should also be understood that the amount of aqueous first liquid injected into the processing vessel will be chosen to be small enough to avoid immediate coalescence of water, which would reduce the effectiveness of the method.
[0095] In
[0096] Downstream of the injection section of the device 200, there is a static mixer 260, here a mesh that allows for improved homogenization of the emulsion prepared in the injection section where the nozzle injects the first liquid.
[0097] In
[0098] A supply conduit 302 for aqueous first liquid is provided with a supply pump 305 and ends in a plurality (18) injectors 306, which injectors 306 open up in tube 301 and in three different cross-sectional planes A, B and C of the tube 301, six in each plane, equally distributed over the circumference of the tube 301 in the respective plane A, B or C.
[0099] Seen along the longitudinal direction of the tube 301, the injectors in plane B are somewhat staggered with respect to the injectors 306 in plane A, and the injectors in plane C are somewhat staggered to the injectors 306 in plane B. This staggering serves to reduce the risk of local high concentrations of first liquid.
[0100] The tube 301 is fed using supply pump 351.
[0101] In
[0102] In
[0103] A supply conduit 403 for second liquid is provided with a filling valve 413. A discharge conduit 404 is provided with a discharge valve 407 and discharge pump 407a. The discharge conduit 404 ends in the second vessel 411, which second vessel 411 is also provided with a return conduit 414 that ends in the first vessel 401. The second vessel 411 is also provided with a drain conduit 415 that connects sump 480 of the second vessel 411 to a drain pump 416 and ends via a valve 417 at the supply conduit 402 for aqueous first liquid, after the valve 418 and before the supply pump 405.
[0104] The device 400 is also provided with a conduit 419 that starts in the second vessel 411 and ends in the stock vessel 412 via a valve 420 and a pump 421.
[0105] A discharge conduit 422 with a valve 423 is connected to the stock vessel 412.
[0106] The operation of the device 400 is similar to that of the device 100, with respect to the injection of aqueous first liquid into the first vessel 401 via the supply conduit 402 and its components.
[0107] The operation of device 400 differs from that of device 100 in that the liquid in first vessel 401 is circulated via the second vessel 411.
[0108] First, the first vessel 401 and second vessel 411 are filled with diesel via the supply conduit 403 and the discharge conduit 404, with the discharge pump 407a being in an activated state. The drain valve 481 in drain conduit 415 is in a closed state, as well as the valve 417.
[0109] The second vessel is not filled entirely in order to leave room for the injection. Now, the supply pump 405 is activated and aqueous first liquid (tap water) is injected into the first vessel 401. The discharge pump 407a provides for a continuous recirculation of liquid from the first vessel 401 via the discharge conduit 404 to the second vessel 411 and back via the return conduit 414 with return pump 414a.
[0110] Once the desired amount of aqueous first liquid has been injected into the second liquid, and the required emulsion has been obtained, the valve 420 is opened and the pump 421 activated, as a result of which the two vessels 401 and 411 are emptied into the stock vessel 412. From there on it is distributed via discharge conduit 422.
[0111] The idea of the device 400, and in particular the recirculation therein, is that the amount of aqueous first liquid injected into the second liquid is small per time unit in comparison with total amount of aqueous first liquid, in particular water to be injected, and that this will reduce the risk of coalesced water, and thus will increase the percentage of water that can be held in an emulsion without becoming unstable. This was shown in experiments discussed below.
[0112] If, in any case, for example when an emulsion has been prepared and then been standing for a while, water would segregate from the emulsion in the second vessel 411, that water will sink to the bottom, is collected in sump 480, and can be removed via the drain valve in drain conduit 415 and drain pump 416 and be injected again via the injector 406, via valve 417.
[0113] The first vessel 401, the second vessel 211, the conduits connecting them form together a circulation circuit 470.
[0114] An alternative set-up of a circulation circuit is a tube with its ends closed on itself. Injection of first liquid droplets and introduction of second liquid automatically lead to discharge of emulsion produced. This allows for performing the method for preparing an emulsion without gaseous (non-dissolved) gas present. Care should be taken that no droplets hit the wall of the tube, e.g. by introduction under an oblique angle of less than, e.g. 10° with the direction of the flow of second liquid and a nozzle with a relatively narrow spray cone.
[0115]
[0116] The truck 599 also comprises a water tank 572 and a diesel tank 571 connected to the device 500. The water tank 572 contains heated water, for example heated using heat from the engine 530. This water is used for generating water-in-diesel emulsion using device 500. This is temporarily stored in a water-in-diesel emulsion tank 580.
[0117] An elevated temperature of the first liquid, here water, facilitates the break-up of the water when spraying, facilitating the formation of a relatively more stable emulsion. Instead or in addition, a heating means such as an electrical heating element may be present. This is also convenient to prevent the water from freezing. In addition or alternatively, the water may contain mannitol (e.g. at least 1 g/l) to lower the freezing point.
[0118] The truck 599 comprises a fuel circulation circuit 522, which in itself is known in the art, connecting the engine 530 with an intermediate fuel tank 570 for storing the fuel to be used in the engine. This intermediate fuel tank 570 is connected to the water-in-diesel emulsion tank 580 via fuel circulation circuit 523. The intermediate fuel tank 570 is also directly connected to the diesel tank 571 by a connection line 524.
[0119] In normal operation, the engine 530 of the truck 599 runs on water-in-diesel emulsion supplied from the intermediate fuel tank 570, which in turn was fed by the water-in-diesel emulsion tank 580.
[0120] Should the truck have been standing still for a long time, separation of water in the intermediate fuel tank 580 may have occurred. In such a case, the content of the intermediate fuel tank 570 can be flushed into the water-in-diesel tank 580 from where it can be passed via circulation circuit 525 to device 500 for reprocessing. This embodiment also allows for mixing pure diesel with the water-in-diesel emulsion to give the vehicle motor management the option to increase the heat of the engine, thus changing the exhaust gas composition.
[0121] Experiment I
[0122] An installation substantially according to
[0123] Compared to
[0127] The first vessel 401 was made of Plexiglass®, in order to be able to observe the experiment. The second vessel 411 had a size of 3 liters.
[0128] The recirculation pump 407a and the return pump 414a were diaphragm-and-valve pumps of a type that is commercially available as a car petrol pump, with a nominal flow rate of approximately 100 ml/sec.
[0129] The pumps and valves were electronically controlled by a process computer 485.
[0130] The vessels 401 and 411 were filled with diesel, after which filling the recirculation between these vessels was started at a low speed, in order to let air escape and vessel 401 be fully filled. Then, the pump speed was increased to a flow rate of 100 ml/sec and the injection was started, at a pressure difference of 11 Bar.
[0131] This pressure difference yielded a fine droplet spray (i.e. not a jet) with a speed of 47 m/s (the speed is calculated by the flow rate divided by the diameter of the nozzle) which was introduced into the diesel.
[0132] Injection was pulsed, having a pulse time of 0.25 seconds and a waiting time between subsequent pulses of 3 second. The water supply thus obtained was approximately 0.64 ml for each pulse.
[0133] Data in summary: [0134] 1) Nozzle from Aquamist (UK) with a nozzle diameter 0.3 mm [0135] 2) Pressure: 11.5 Bar [0136] 3) Pulse duration of water spray: 0.25 sec [0137] 4) Total pulse cycle time: on-off: 0.25+1.50 sec=1.75 sec [0138] 5) Temp water: 21° C. [0139] 6) Temp diesel: 23° C. [0140] 7) Flow speed of diesel past the nozzle: 5 cm/sec in the opposite direction as the spray. [0141] 8) W was determined to be 1.5*10.sup.3 kg*m/N*s.sup.2.
[0142] Thus, the volume of water injected per time unit was about 0,29% of the volume flow rate (measured in the same time unit) and the end concentration of water was increased to 5% of water by volume; this required a recirculation of about 17 times.
[0143] The experiment yielded a green-white colored emulsion of water-in-diesel that did not segregate as long as the recirculation lasted. After deactivation of the recirculation pump 407a and the return pump 411a, 20% of the water in the emulsion segregated after 10 minutes. Of the unsegregated remainder, approximately 15% segregated after one hour, and of the remainder thereof an additional 10% segregated after 24 hours in total. The remained unsegregated part then had a color yellow and was clear and slightly transparent. It remained stable until the end of the experiment, which was two weeks later. The latter properties are also known for a emulsions of water in diesel having a water droplet size of less than 200 nanometer; this indicates that the bigger droplets have segregated within 24 hours.
[0144] When used in a diesel engine of a car, the emulsion has shown a reduced fuel consumption, even when the fraction of water in the emulsion was as low as 0.2% by volume. The addition of water to a combustible liquid has known advantageous effects on the operation of a combustion engine using this fuel, among which are a reduction of NOx emissions and a reduction of fuel consumption leading to a reduction of costs. The advantageous effects caused by the presence of water in a fuel, such as diesel or gasoline, already occur at a relatively low concentration of water. At just 0.25 vol. % water in diesel emulsion prepared according to the present invention, the engine of an Audi A2 car ran noticeably smoother, with less soot (particulate matter exhaust) and fuel consumption was reduced.
[0145] The effect at a relatively low concentration of water is quite advantageous, because any corrosive influence of the fuel emulsion according to the invention can be expected to be less, grace to the reduced water content.
[0146] The above experiment was repeated with the following changed parameters [0147] Pulse duration: 0.07 seconds (equal to 0.27 ml of water) [0148] More pulses to compensate for the reduced pulse water volume [0149] Total pulse cycle time: 5 seconds, more than required to fully flush the first vessel 101.
[0150] The emulsifying process results were improved compared the first experiment:
[0151] After deactivation of the pumps 407a and pump 411a, 15% of the water in the emulsion segregated after 10 minutes. Of the unsegregated remainder, approximately 10% segregated after one hour, and of the remainder thereof an additional 5% segregated after 24 hours in total.
[0152] Repetition of the experiment with water having a temperature of 50° C. and a W of 1.6*10.sup.3 kg*m/N*s.sup.2 resulted in an emulsion that displayed even less segregation.
[0153] As a further advantage of a water-in-diesel emulsion as can be efficiently prepared using the method according to the invention, the combustion energy of a unit volume of fuel is increased, thus allowing for a further reduction of fuel consumption.
[0154] Without wishing to be bound by any particular theory, it is believed that the water droplets in the emulsion are so small that they help to break up the fuel upon injection into a hot engine cylinder.
[0155] A water-in-fuel such as water-in-diesel emulsion can be prepared using a land-based station (e.g. at a gas station or at a refinery where the liquid hydrocarbon fuel is prepared). In that case, the fuel is not immediately used and it is advantageous to add an emulsion stabilizing agent, which are well known in the art.
[0156] Depth Of Penetration Experiment
[0157] A glass jar having a height of 24 cm and a diameter of 16 cm was filled with diesel at a temperature of 20° C. The Aquamist 806-508B nozzle mentioned above was used, with a diameter of 0.3 mm. Water was sprayed with a single burst for 0.07 sec (corresponding with 0.27 ml at 10 Bar and 0.54 ml at 40 Bar).
TABLE-US-00001 TABLE 1 Droplet Depth of Pressure velocity penetration Spray cone width W (bar) (m/s) (cm) (cm) (Kg * m)/(N * s.sup.2) 10 47 6 6 3015 20 63 8/10 10 4619 30 78 15 15 6078 40 90 10 10 7473
[0158] It can be seen from the above table that with the present invention, the depth of penetration is very limited and the method can be performed using relatively small vessels.
[0159] The table also shows that at higher pressures (40 bar), there is increased break-up. The resulting emulsion was significantly more stable, with no coalescence being observed after one day.
[0160] The experiment was repeated with a tubular pipe (diameter 10 cm) with an inlet and an outlet for diesel. The results obtained were basically the same as above, which was in accordance with expectations as the diesel flow rate in the tubular pipe was relatively small (2.9 cm/sec) compared to the initial speed of the droplets leaving the nozzle.
[0161] Preparation of a Water-in-Diesel Emulsion
[0162] The experimental setting with the tubular pipe, nozzle and spraying time was used for making a water-in-diesel emulsion. [0163] The second vessel 411 had a storage capacity of 25 liters [0164] The circulation pump 407a speed was 15 liter/minute, return pump 414a was removed and replaced by longer return line.
[0165] The diesel circulation lines were fitted on the flat sides of the cylinder, one in the middle and one between the nozzle and the cylinder wall.
[0166] The system was filled with 20 liters of diesel.
[0167] At 40 bar water pressure, the W-value was as above 7.4*103 kg*m/N*s.sup.2. The pulse duration was 0.07 second. 200 water pulses of 0.54 ml each, with a pause of 10 seconds between two consecutive pulses, resulted in 0.5% vol./vol. water in diesel.
[0168] After one hour less than 5% of the water added had separated, compared to the 30% of the first experiment.
[0169] Experiment II
[0170] Further experiments were performed with a series of vegetable oils (soy oil, sunflower, olive oil, rice bran oil, rape seed oil), and with a mineral oil (engine oil 5W30).
[0171] The experiments were performed with the following conditions: [0172] final water concentration 0.5% vol./vol. (water/emulsion). [0173] the second liquid was held in a relatively wide glass container (diameter 12 cm and height 13 cm; volume about 860 ml) or a relatively high glass container (diameter 6 cm and height 20 cm; volume about 500 ml). [0174] the second liquid was stirred manually using a spatula after each pulse so as to avoid locally high concentrations of water droplets.
[0175] spraying was performed using an Aquamist nozzle (nozzle channel diameter 0.4 mm; article number 806.501C).
[0176] The spray depth of water (40 Bar; about 40° C., v about 103 m/s) in the second liquid (room temperature) was between 12 and 20 cm. W was 4.3*10.sup.3 kg*m/N*s.sup.2. The pulse duration was 0.04 s at 0.52 ml/pulse.
[0177] For engine oil the spray depth was only 5-8 cm and water was used at a temperature of 70° C. and at 70 bar. Each 0.39 ml per pulse; final concentration of water 0.25% vol./vol. (water/emulsion).
[0178] For the vegetable oils, of the water volume injected less than 2% had separated after one hour and after 20 hours less than 15% of the water had separated. The obtained results with the vegetable oils were better than with diesel due the relatively higher viscosity of these oils, which affects the rate of settling. It should be noted that these results are very satisfactory given that no emulsion stabilization agents had been added.
[0179] For engine oil 15% of water had separated after 100 hours.
[0180] Experiment III
[0181] Experiment II was repeated with gasoline in a glass container with a diameter of 22 cm and a height of 20 cm; total volume about 1.7 liter.
[0182] When the experiment was performed with water of 40° C. and a pressure of 40 Bar, the spray depth was about 20 cm. (W was 4.3*10.sup.3 kg*m/N*s.sup.2). The final concentration of water was 0.25% vol./vol. (water/emulsion).
[0183] After 3 minutes 10% vol./vol. of the water injected had separated, and after 30 minutes more than 90% vol./vol. of the water had separated.
[0184] The results are somewhat adversely affected because the spray did reach the bottom of the container.
[0185] Using higher values of W, better results were obtained.
[0186] With 50 Bar and 50° C. (W was 5.1*10.sup.3 kg*m/N*s.sup.2), final concentration of water 0.036% vol./vol., less than 1% vol./vol. of water had separated after 3.5 hours.
[0187] With 70 Bar and 70° C., the pulse duration was 0.034 s at 0.52 ml/pulse. (W was 6.7*10.sup.3 kg*m/N*s.sup.2). The final concentration of water was 0.25% vol./vol. (water/emulsion), less than 1% vol./vol. of water had separated after 30 minutes (i.e. with a final water concentration that was 14 times higher than in the previous test).
[0188] These results were similar as with the diesel experiments, but at lower water concentrations and with much higher W-numbers. This was chosen because of both the lower viscosity of gasoline and the relatively low specific mass of gasoline compared to diesel. That is, the difference with the specific mass of water is greater. Both factors adversely affect the stability. Again it should be noted that this experiment did not involve the use of an emulsion stabilizing agent.
[0189] The temperatures mentioned were estimates because the pump has an effect on the water temperature.