Vacuum Insulation Element, Vacuum Insulated Packaging, and Vacuum Insulated Case
20170291754 · 2017-10-12
Inventors
Cpc classification
B65D81/3823
PERFORMING OPERATIONS; TRANSPORTING
F25D2201/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D81/386
PERFORMING OPERATIONS; TRANSPORTING
B32B3/28
PERFORMING OPERATIONS; TRANSPORTING
F16L59/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D81/3862
PERFORMING OPERATIONS; TRANSPORTING
Y10T428/231
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25D3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B32B3/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention concerns a vacuum insulation element in which a core in a vacuum-tight enclosure is evacuated, as well as vacuum insulated packaging and a vacuum insulated case, wherein the core is composed of one or more elements that have a shape-giving structure, which forms an insulation volume, which is evacuated in the enclosure. Where appropriate, a single step can also include vacuum-sealing the contents in the effective volume.
Claims
1. Vacuum insulation element comprising a core and a flexible, vacuum-tight sheeting or foil enclosure, wherein the core is encapsulated in the sheeting or foil enclosure in a vacuum-tight manner, and the sheeting or foil enclosure with the core is evacuated, and the core is dimensionally stable at least to the extent that, in the evacuated state, it maintains an evacuated insulation volume inside the sheeting or foil enclosure in opposition to the atmospheric pressure that presses on the sheeting or foil enclosure, wherein the core is composed of a shaped part made of one or more plate elements, and the shaped part has a plurality of cavities, wherein i) in the case of one plate element, the cavities are formed by a shape-giving structure within the plate element and/or between recesses in the shape-giving structure of the plate element and the sheeting or foil enclosure, or ii) in the case of multiple plate elements, the cavities are formed by a shape-giving structure within the plate elements, between the plate elements, and/or between recesses in the shape-giving structure of the plate elements and the enclosure, wherein the cavities in the shaped part are unfilled and the evacuated insulation volume maintained by the core is composed of the unfilled cavities, and wherein the shaped part provides the core with adequate dimensional stability to withstand atmospheric pressure without the cavities being filled with a material that can be evacuated or is porous, and wherein the arrangement made of the plate element or elements is not itself vacuum-tight, and the cavities communicate with one another at least during evacuation in order to be evacuated together within the sheeting or foil enclosure.
2. Vacuum insulation element according to claim 1, wherein i) in the case of one plate element, the plate element is implemented as a shaped plastic layer that defines a plurality of recesses, and the cavities are formed between the recesses of the plastic layer and the enclosure, or ii) in the case of multiple plate elements, at least one of the plate elements is implemented as a shaped plastic layer, and the cavities are formed between the recesses of the at least one plastic layer and the enclosure, and/or between the plastic layers.
3. Vacuum insulation element according to claim 1, wherein the core comprises at least two inversely shaped plastic layers that have inward-facing recesses that mutually support themselves at points of support on the respective inner sides when the core is evacuated within the enclosure in order to apply the supporting force in opposition to atmospheric pressure.
4. Vacuum insulation element according to claim 3, wherein the shaped plastic layers each have an edge region that can fit into one another in order to form a surrounding edge closure of the two plastic layers that are fitted into one another, and/or wherein the shaped plastic layers contain openings in order to be able to evacuate the interior region between the plastic layers.
5. Vacuum insulation element according to claim 1, wherein the core comprises at least one structural cardboard, in particular a layer of corrugated cardboard or honeycomb cardboard, and in particular multiple stacked layers of structural cardboard, in particular corrugated cardboard and/or honeycomb cardboard.
6. Vacuum insulation element according to claim 1, wherein the core comprises an inner part made of one or more shaped plastic layers that are covered on one or both sides by one or two pieces of structural cardboard, in particular corrugated cardboard or honeycomb cardboard.
7. Vacuum insulation element according to claim 1, wherein the core comprises multiple stacked plates, in particular multiple layers of structural cardboard, in particular corrugated cardboard and/or honeycomb cardboard, and at least one of the layers has gaps such that the gaps form predefined fold lines in order to fold the vacuum insulation element at the predefined fold lines into a three-dimensional spatial shape.
8. Vacuum insulation element according to claim 1, wherein a mounting strip is inserted in the enclosure on at least one face of the vacuum insulation element, wherein the vacuum insulation element can be fastened in a manner involving penetration through the enclosure and the mounting strip in that the enclosure is sealed between the core and the mounting strip so that the vacuum within the core is maintained, wherein the vacuum insulation element can be secured at its face with screws or nails through the at least one mounting strip within the enclosure in a direction parallel to the plate element in which the vacuum insulation element can be folded between the core and the at least one mounting strip.
9. Vacuum insulated packaging, comprising at least one vacuum insulation element according to claim 1.
10. Vacuum insulated packaging comprising a packaging core and a flexible, vacuum-tight enclosure, wherein the packaging core forms an effective volume and an insulation volume surrounding the effective volume, wherein contents requiring temperature control are arranged in the effective volume, wherein the packaging core with the contents requiring temperature control is encapsulated in the enclosure in a vacuum-tight manner and evacuated, and the packaging core is dimensionally stable at least to the extent that, in the evacuated state, it maintains the evacuated insulation volume inside the enclosure in opposition to the atmospheric pressure that presses on the enclosure, and wherein the contents requiring temperature control are evacuated together with the packaging core within the same enclosure and are thermally insulated by the evacuated insulation volume.
11. Vacuum insulated packaging according to claim 10, wherein a cold pack or a heat storage element is arranged in the packaging core in addition to the contents requiring temperature control, and is evacuated together with the contents requiring temperature control and the packaging core within the same enclosure.
12. Vacuum insulated packaging according to claim 11, wherein the packaging core comprises a first and a second plate element, wherein the contents requiring temperature control, if applicable with the cold pack or the heat storage element, are arranged in a sandwich fashion between the first and second plate elements, and wherein the contents a requiring temperature control, if applicable together with the cold pack or the heat storage element, are evacuated together with the first and second plate elements within the same enclosure.
13. Vacuum insulated packaging according to claim 12, wherein the packaging core comprises at least one molded plastic part and/or a plurality of plate elements, in particular shaped plastic layers and/or structural cardboard, in particular corrugated cardboard and/or honeycomb cardboard, which define the effective volume and the insulation volume, wherein the content requiring temperature control, if applicable with the cold pack or the heat storage element, is arranged such that it is surrounded by the at least one molded plastic part and/or the plate elements in the effective volume thus formed, and the effective volume thus formed is evacuated with the contents requiring temperature control, if applicable together with the cold pack or the heat storage element, and the at least one molded plastic part and/or the arrangement consisting of the plate elements is dimensionally stable at least to the extent that, in the evacuated state, it withstands on its own the atmospheric pressure that presses on the enclosure, and hence the evacuated effective volume is kept stable.
14. Vacuum insulated case comprising one or more vacuum insulation elements according to claim 1, wherein the vacuum insulation element or elements, including the applicable evacuated enclosure, are folded into a three-dimensional spatial shape with a U-shape and form a box-shaped vacuum insulator that encloses a non-evacuated effective volume, wherein two vacuum insulation elements, in particular, including the applicable evacuated enclosure, are each folded into a three-dimensional spatial shape and interlock with one another in a bracketing manner so that together they form a cuboid vacuum insulator that is closed on all sides and that encloses the non-evacuated effective volume.
15. Vacuum insulation element, according to claim 1, and comprising a core and a flexible, vacuum-tight enclosure, wherein the core is encapsulated in the enclosure in a vacuum-tight manner and is evacuated, and the core is dimensionally stable at least to the extent that, in the evacuated state, it maintains an evacuated insulation volume inside the enclosure in opposition to the atmospheric pressure that presses on the enclosure, wherein the evacuated insulation volume maintained by the core is composed of a plurality of cavities, wherein the core is composed of one or more plate elements that have a shape-giving structure which is formed by the majority of the cavities, wherein i) in the case of one plate element, the cavities are formed by the shape-giving structure within the plate element and/or between recesses in the shape-giving structure of the plate element and the enclosure, or ii) in the case of multiple plate elements, the cavities are formed by the shape-giving structure within the plate elements, between the plate elements, and/or between recesses in the shape-giving structure of the plate element and the enclosure, and wherein the cavities communicate with one another at least during evacuation in order to be evacuated together within the enclosure.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0075] Shown are:
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DETAILED DESCRIPTION
[0096] With reference to
[0097] On their surfaces, the two shaped molded plastic parts 26, 28 have a plurality of recesses, in this example, dome-shaped recesses 50, 51 on both sides, which inversely oppose one another in the interior insulation volume 54 in order to form a plurality of cavities 53 between the outward-facing recesses 50, which cavities communicate with one another. The mutually opposing inward-facing recesses 51 mutually support one another at points of support 48 (see
[0098] Then the entire core 12 consisting of the molded plastic parts 26, 28, and the corrugated cardboard 56, 58 is inserted in an air-tight or vacuum-tight enclosure 14 made of plastic sheeting, for example a plastic tube. Next, the plastic sheeting or foil enclosure 14 is evacuated with a vacuum sealer and then sealed. Simple, small vacuum sealers, in particular roll vacuum sealers for kitchen use, are commercially available with corresponding plastic bags/plastic sheeting.
[0099] The plastic sheeting for the enclosure 14 certainly can also be metal-coated (not shown) in order to reduce thermal radiation, wherein a metal coating on the inner side is appropriate. Alternatively, or in addition, the core 12, thus in this example the outer surfaces 56a, 58a of the corrugated cardboard 56, 58, can be metal-coated (not shown).
[0100] With reference to
[0101] With reference to
[0102] To manufacture the vacuum insulated packaging 100, the contents 102 and the cold pack 104 are arranged between the two platelike elements 16, 18 in the manner of a sandwich, and then the entire arrangement in the plastic sheeting or foil enclosure 14 is evacuated, and this is then sealed. In the process, the top platelike element 16, consisting of two corrugated cardboard layers 56, which in this example are not laid cross-cross fashion, largely conforms to the shape of the contents 102 and the cold pack 104 so that a sandwich-like vacuum insulated package 100 for the contents 102 and the cold pack 104 is formed, wherein the contents 102 and the cold pack 104 are also vacuum-sealed at once in the same step. In other words, in the evacuated state, the contents 102 and the cold pack 104 are located in the evacuated effective volume 120.
[0103] With reference to
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[0110] With reference to
[0111] Connecting channels 176 can be provided between the inward-facing dimples or recesses 171 so that the inward-facing dimples or recesses 171 can still communicate with one another even when the sheeting or foil enclosure 14 has already been drawn by vacuum against the outward-facing recesses 170.
[0112] With the embodiments in
[0113] With reference to
[0114] With reference to
[0115] With reference to
[0116] To shorten the evacuation time, a ribbed plastic sheeting, for example with embossed grooves, can be used for the sheeting or foil enclosure 14. However, it has also been demonstrated that an air-permeable fiber mat 226 between the plate elements and the sheeting or foil enclosure can facilitate evacuation. The use of a plastic fiber mat, made of polyethylene, for example, is especially desirable. A heat-sealable fiber mat 226 of this nature can even extend into the sealed edge 228 of the sheeting or foil enclosure 14 between the top and bottom sheets of the sheeting or foil enclosure, and be sealed along with the sheeting or foil enclosure after evacuation.
[0117] A fiber mat 226 between the plate elements and the sheeting or foil enclosure, in particular a fiber mat that can be sealed to the sheeting of the sheeting or foil enclosure, can be desirable in all embodiments.
[0118] The vacuum insulation element or panel according to the present disclosure is suitable not only for thermal insulation, but can also be used as acoustic insulation. Among other things, it can be used as a component of a room divider, for example together with a planted trellis. Another application as an acoustic insulation panel is possible in loudspeaker boxes, for example in order to change the frequency spectrum of the loudspeaker box.
[0119] It is evident to a person skilled in the art that the embodiments described above should be considered as examples, and that the present disclosure is not limited thereto, but instead can be varied in multiple ways without departing from the protective scope of the claims. Furthermore, it is evident that, regardless of whether the features are disclosed in the description, the claims, the figures, or elsewhere, they also define desirable parts of the present disclosure singly, even if they have been described in combination with other features. In particular, the features disclosed in conjunction with the vacuum insulation element are also considered as disclosed for the vacuum insulated packaging and the vacuum insulated case, and vice-versa.