CONSTRUCTION MACHINE
20170292243 · 2017-10-12
Inventors
Cpc classification
F15B11/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2203
FIXED CONSTRUCTIONS
F15B11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6309
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6326
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6346
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F3/32
FIXED CONSTRUCTIONS
F15B2211/6313
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2271
FIXED CONSTRUCTIONS
E02F9/2221
FIXED CONSTRUCTIONS
International classification
E02F3/43
FIXED CONSTRUCTIONS
E02F3/32
FIXED CONSTRUCTIONS
F15B11/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A construction machine includes a hydraulic cylinder configured to drive an attachment, a hydraulic circuit configured to supply hydraulic oil to the hydraulic cylinder, an input device that is operated by an operator, and a controller configured to control the hydraulic circuit in at least one of a first control mode where the attachment is caused to generate a force corresponding to an operation amount of the input device and a second control mode where the attachment is driven at a velocity corresponding to the operation amount of the input device.
Claims
1. A construction machine, comprising: a hydraulic cylinder configured to drive an attachment; a hydraulic circuit configured to supply hydraulic oil to the hydraulic cylinder; an input device that is operated by an operator; and a controller configured to control the hydraulic circuit in at least one of a first control mode where the attachment is caused to generate a force corresponding to an operation amount of the input device and a second control mode where the attachment is driven at a velocity corresponding to the operation amount of the input device.
2. The construction machine as claimed in claim 1, wherein the controller is configured to switch between the first control mode and the second control mode.
3. The construction machine as claimed in claim 1, wherein the attachment includes a boom, an arm, and a bucket; and the controller is configured to control the hydraulic circuit in the second control mode while the bucket is held in the air.
4. The construction machine as claimed in claim 1, wherein the controller is configured to control the hydraulic circuit in the first control mode during an excavation operation.
5. The construction machine as claimed in claim 1, further comprising: an attitude sensor configured to detect an attitude of the attachment, wherein the controller is configured to select one of the first control mode and the second control mode based on the attitude of the attachment detected by the attitude sensor.
6. The construction machine as claimed in claim 1, wherein the controller is configured to select one of the first control mode and the second control mode based on a pressure of the hydraulic oil supplied to the hydraulic cylinder.
7. The construction machine as claimed in claim 1, wherein the hydraulic circuit includes a hydraulic pump that discharges the hydraulic oil; and the controller is configured to select one of the first control mode and the second control mode based on a measurement of a discharge pressure of the hydraulic pump.
8. The construction machine as claimed in claim 7, wherein the controller is configured to select one of the first control mode and the second control mode based also on a position of a tip of the attachment.
9. The construction machine as claimed in claim 1, further comprising: a pressure sensor configured to measure a pressure of the hydraulic oil supplied to the hydraulic cylinder, wherein in the first control mode, the controller is configured to control the hydraulic circuit such that a thrust of the hydraulic cylinder obtained based on the pressure measured by the pressure sensor becomes close to a required thrust value calculated based on the operation amount of the input device.
10. The construction machine as claimed in claim 1, further comprising: a flow rate sensor configured to measure a flow rate of the hydraulic oil flowing into the hydraulic cylinder, wherein in the second control mode, the controller is configured to control the hydraulic circuit such that a velocity of the hydraulic cylinder obtained based on the flow rate measured by the flow rate sensor becomes close to a required velocity value calculated based on the operation amount of the input device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
DETAILED DESCRIPTION
[0022] A construction machine according to an embodiment is described below with reference to
[0023]
[0024] Next, a hydraulic circuit and a hydraulic control system of the construction machine of the present embodiment are described with reference to
[0025] The hydraulic circuit includes a hydraulic pump 26 and control valves 25. The hydraulic pump 26 is driven by an engine 35. The engine 35 may be implemented by, for example, an internal combustion engine such as a diesel engine. The hydraulic pump 26 supplies high-pressure hydraulic oil to the control valves 25. The control valves 25 include directional control valves and flow control valves. The directional control valves and the flow control valves are provided for respective actuators.
[0026] A bottom chamber and a rod chamber of the boom cylinder 14 are connected to the control valves 25 via a hydraulic line 141 and a hydraulic line 142, respectively. A bottom chamber and a rod chamber of the arm cylinder 16 are connected to the control valves 25 via a hydraulic line 161 and a hydraulic line 162, respectively. A bottom chamber and a rod chamber of the bucket cylinder 18 are connected to the control valves 25 via a hydraulic line 181 and a hydraulic line 182, respectively.
[0027] Pressure sensors 271 and 272 measure the pressures of hydraulic oil supplied to the bottom chamber and the rod chamber of the boom cylinder 14 or the pressures of hydraulic oil discharged from the bottom chamber and the rod chamber. Pressure sensors 273 and 274 measure the pressures of hydraulic oil supplied to the bottom chamber and the rod chamber of the arm cylinder 16 or the pressures of hydraulic oil discharged from the bottom chamber and the rod chamber. Pressure sensors 275 and 276 measure the pressures of hydraulic oil supplied to the bottom chamber and the rod chamber of the bucket cylinder 18 or the pressures of hydraulic oil discharged from the bottom chamber and the rod chamber. Measurements obtained by the pressure sensors 271 through 276 are input to a controller 30.
[0028] An input device 31 includes operation levers 311 that are operated by an operator. The input device 31 generates pilot pressures or electric signals corresponding to operation amounts OA of the operation levers 311. The pilot pressures or the electric signals corresponding to the operation amounts OA are input to the controller 30.
[0029] The controller 30 generates, based on the operation amounts OA input from the input device 31, control values CV for driving the hydraulic cylinders including the boom cylinder 14, the arm cylinder 16, and the bucket cylinder 18. The pilot pressures or the electric signals corresponding to the control values CV are applied to the control valves 25. The controller 30 may be configured to apply pilot pressures to some control valves 25 and apply electric signals to the other control valves 25. For example, hydraulic valves may be used for directional control valves, and solenoid valves may be used for flow control valves. The controller 30 also generates, based on operation amounts OA, control values CV for driving the hydraulic motors 19 through 21. The hydraulic cylinders and the hydraulic motors 19 through 21 are driven by controlling the control valves 25 based on the control values CV.
[0030] Next, a hydraulic control method performed by the construction machine of the present embodiment is described with reference to
[0031]
[0032] The controller 30 includes a thrust controller 301. The thrust controller 301 includes a required thrust value generator 3011, a thrust calculator 3012, and a PI controller 3013. The input device 31 inputs an operation amount OA to the required thrust value generator 3011. Based on the input operation amount OA, the required thrust value generator 3011 generates a required thrust value TR. For example, the required thrust value TR is proportional to the operation amount OA.
[0033] Pressure measurements P1 and P2 measured by the pressure sensors 271 and 272 are input to the thrust calculator 3012. The pressure sensor 271 measures the pressure of hydraulic oil in the bottom chamber of the boom cylinder 14. The pressure sensor 272 measures the pressure of hydraulic oil in the rod chamber of the boom cylinder 14.
[0034] Based on the pressure measurements P1 and P2 of hydraulic oil in the bottom chamber and the rod chamber of the boom cylinder 14, the thrust calculator 3012 calculates thrust of the boom cylinder 14, and outputs the calculated thrust as a thrust measurement TM.
[0035] A method of calculating the thrust measurement TM is described with reference to
TM=(P1×A1)−(P2×A2)
[0036] The PI controller 3013 in
[0037] The hydraulic circuit 40 is feedback-controlled such that the thrust difference between the required thrust value TR and the thrust measurement TM is minimized, and therefore the thrust of the boom cylinder becomes close to the required thrust value TR corresponding to the operation amount OA input by the operator. This configuration makes it possible to generate thrust required by the operator, and thereby makes it possible to improve the efficiency of work such as excavation where a force generated at the point of application of a working part needs to be adjusted.
[0038] Next, a construction machine according to another embodiment is described with reference to
[0039]
[0040] A control valve of the hydraulic circuit 40 is driven by a pilot pressure indicating a control value CV. Another control valve of the hydraulic circuit 40 is driven by the pilot pressure indicating the operation amount OA. For example, a directional control valve is driven by the pilot pressure indicting the operation amount OA, and a flow control valve is driven by the pilot pressure indicating the control value CV.
[0041] Also in the embodiment of
[0042] Next, a construction machine according to still another embodiment is described with reference to
[0043]
[0044] In this embodiment, the controller 30 includes a velocity controller 302 instead of the thrust controller 301 in the embodiment of
[0045] The velocity controller 302 includes a required velocity value generator 3021, a velocity calculator 3022, and a PI controller 3023. The operation amount OA generated at the input device 31 is input to the required velocity value generator 3021. Based on the operation amount OA, the required velocity value generator 3021 generates a required velocity value VR. For example, the required velocity value VR is proportional to the operation amount OA.
[0046] The flow rate measurement Q1 measured by the flow rate sensor 281 is input to the velocity calculator 3022. Based on the flow rate measurement Q1, the velocity calculator 3022 calculates the moving velocity of the boom cylinder 14, and outputs the calculated moving velocity as a velocity measurement VM.
[0047] A method of calculating the velocity measurement VM is described with reference to
VM=Q1/A1=−Q2/A2
[0048] Thus, the velocity measurement VM can be calculated by obtaining one of the flow rate measurement Q1 of hydraulic oil flowing into the bottom chamber 143 and the flow rate measurement Q2 of hydraulic oil flowing into the rod chamber 144. In the embodiment of
[0049] Next, a construction machine according to still another embodiment is described with reference to
[0050]
[0051] An attitude sensor 29 detects the attitudes of working parts of the construction machine. The attitudes detected by the attitude sensor 29 are input to the controller 30.
[0052] The attitude sensor 29 (
[0053] Instead of the angle sensors 291, 292, and 293, sensors for measuring the amounts of expansion of the boom cylinder 14, the arm cylinder 16, and the bucket cylinder 18 (
[0054] The controller 30 in
[0055] Next, a process performed by the control mode switcher 303 is described. The control mode switcher 303 obtains a reaction force being applied to the point of application of the working parts based on the attitudes of the working parts detected by the attitude sensor 29 and the thrust of each of the boom cylinder 14, the arm cylinder 16, and the bucket cylinder 18. The point of application corresponds, for example, to the tip of the bucket 17 (
[0056] Next, a method of calculating a reaction force applied to the point of application is described with reference to
[0057] In the embodiment of
[0058] The above configuration makes it possible to operate the hydraulic cylinder at a desired velocity or thrust corresponding to the operation amount OA, and thereby makes it possible to prevent reduction in the work efficiency even when a low-skilled operator performs work.
[0059] Next, a construction machine according to still another embodiment is described with reference to
[0060]
[0061] In the example of
[0062] In excavation work, when the tip of the bucket is brought into contact with an excavation object (e.g., the ground) and a load is applied to the excavation object (during an excavation operation), the cylinder thrust measurements increase. The cylinder thrust thresholds used to determine whether a shovel is in the excavation operation can be determined for the respective cylinders by actually performing excavation work including a series of operations such as excavating, lifting, rotating, and dumping and by recording the temporal changes in the thrust measurements of the cylinders.
[0063] In the example of
[0064] When a shovel performs an excavation operation in excavation work, the hydraulic pump discharge pressure increases to generate large cylinder thrust. The discharge pressure threshold used to determine whether a load is being applied to an excavation object can be determined by actually performing excavation work and recording the temporal changes in the hydraulic pump discharge pressure.
[0065] In the example of
[0066] The position of the bucket 17 during excavation work is described with reference to
[0067] The excavation region 50 is defined at a position between the front-end region 52 and the near region 54 and below the high region 53. Also, the deep excavation region 51 is defined at a position deeper than the ground surface on which the lower traveling body 10 is located. When the point of application AP of the bucket 17 is in one of the excavation region 50 and the deep excavation region 51, it is likely that an operation to apply a load to an excavation object is performed.
[0068] In the example of
[0069] In the embodiment of
[0070] The embodiments of
[0071] An aspect of this disclosure provides a construction machine that can perform an appropriate control process in response to an operation performed by an operator to prevent reduction in work efficiency.
[0072] According to an embodiment, a hydraulic circuit is controlled based on a difference between a required thrust value and a thrust measurement to make the thrust of a hydraulic cylinder close to the required thrust value. This configuration makes it possible to prevent reduction in work efficiency even in work where a large reaction force is applied to a point of application.
[0073] Embodiments of the present invention are described above. However, the present invention is not limited to the specifically disclosed embodiments, and variations and modifications may be made without departing from the scope of the present invention.