Multi-degree-of-freedom sample holder
11670478 · 2023-06-06
Assignee
Inventors
Cpc classification
H01J37/226
ELECTRICITY
H01J37/20
ELECTRICITY
H10N30/208
ELECTRICITY
H02N2/0095
ELECTRICITY
International classification
Abstract
A multi-degree-of-freedom sample holder, comprising a housing and a rotating shaft, is disclosed. A frame is provided between the housing and the rotating shaft, and the frame is coaxial with the housing and rotating shaft. The present invention has multiple degrees of freedom such as high-precision translational freedom of the sample along the X-axis, Y-axis and Z-axis, and 360° rotation of the sample around the axis, etc. The sample is always aligned with the sample holder shaft during the rotation, and the static electricity accumulated on the sample can be led out.
Claims
1. A multi-degree-of-freedom sample holder, comprising a housing and a rotating shaft, wherein a frame is provided between the housing and the rotating shaft, and the frame is coaxial with the housing and the rotating shaft; the housing is provided with an inner chamber, the rotating shaft is positioned on the inner chamber of the housing and a self-positioning mechanism is arranged in the inner chamber; the self-positioning mechanism comprises a supporting block and a pressing plate, the supporting block is provided with a symmetrical inclined plane, and the inclined plane of the supporting block is in contact with the rotating shaft; the pressing plate is provided with a flat plate, and two sides of the flat plate are symmetrically provided with slopes; the rotating shaft is positioned between the supporting block and the pressing plate; a wear-resistant layer is arranged on the surface of the flat plate that is contact with the rotating shaft; the pressing plate is provided with a pair of mounting wings, and fixing holes are arranged on the mounting wings, and the mounting wings are assembled to the frame through an elastic mounting assembly.
2. The multi-degree-of-freedom sample holder according to claim 1, wherein the elastic mounting assembly is composed of a screw rod and a spring, the spring is sleeved on the shaft of the screw rod, and the spring is positioned between the mounting wing and the nut of the screw rod.
3. The multi-degree-of-freedom sample holder according to claim 1, wherein the frame is provided with a matching portion that is in clearance fit with the inner wall of the housing, a receiving groove for accommodating the rotating shaft, and a mounting portion for carrying accessories, and the receiving groove is provided with a symmetrical inclined plane, the mounting portion is fixedly provided with a connecting circuit board, and the connecting circuit board is provided with a connecting wire.
4. The multi-degree-of-freedom sample holder according to claim 1, wherein the sample holder is provided with a rotating shaft drive assembly, the frame is provided with a receiving groove for receiving the rotating shaft, and the receiving groove is fixed with a supporting block, and the receiving groove is arranged in multiple sections along the axis direction of the frame; a mounting chamber for accommodating a rotating shaft drive assembly is arranged on the frame, and the receiving groove and the mounting chamber are spaced apart.
5. The multi-degree-of-freedom sample holder according to claim 4, wherein the rotating shaft drive assembly includes a drive unit, each drive unit has a connecting circuit board for current flow, and the connecting circuit board is a printed circuit board, the connecting circuit board is provided with a circuit electrically connected to the rotating drive assembly; each rotating shaft drive assembly is corresponding to an adapter circuit board, the adapter circuit board is a printed circuit board, and the adapter circuit board is provided with a connecting circuit; the current of the connecting circuit board is collected in the adapter circuit board.
6. The multi-degree-of-freedom sample holder according to claim 5, wherein the connecting circuit board is electrically connected to the adapter circuit board by a wire; and, or the adapter circuit board is fixed on the frame, and the rotating shaft is positioned below the adapter circuit board.
7. The multi-degree-of-freedom sample holder according to claim 4, wherein the frame is cylindrical, a groove is cut on one side of the frame, and the groove runs through the axis of the frame, and the receiving groove and the mounting cavity are both positioned on the groove; a notch is provided at the position where the connecting circuit board is placed using an arc surface of the frame as a bottom and an opening of the groove as a top, and the notch is formed by cutting part of the frame wall from the top to the bottom.
8. The multi-degree-of-freedom sample holder according to claim 1, wherein the frame is provided with a connecting circuit board and a notch, the width of each connecting circuit board is less than or equal to the wall thickness of the frame, and the connecting circuit board is fixed on the top surface of the notch with screws; and, or the plane of the frame wall where adapter circuit board is arranged is higher than the plane of the frame wall where the connecting circuit board is arranged.
9. The multi-degree-of-freedom sample holder according to claim 1, wherein the frame is provided with a mounting threaded hole, and the threaded hole penetrate through the frame from top to bottom.
10. The multi-degree-of-freedom sample holder according to claim 1, wherein a magnet is provided at the end of the rotating shaft, the frame is provided with a lead-out circuit board, and the frame is opened with a notch, the lead-out circuit board includes a bending portion, and the bending portion is positioned in the notch, the magnetic field sensor is fixed on the bending portion.
11. The multi-degree-of-freedom sample holder according to claim 10, wherein the lead-out circuit board includes a plane portion, the plane portion and the bending portion are bent to cover the frame, and the plane portion is connected with the bending portion by a wire, and the magnetic field sensor is connected with the bending portion through solder.
12. The multi-degree-of-freedom sample holder according to claim 11, wherein the lead-out circuit board is a printed circuit board; the plane portion is perpendicular to the bending portion, and the magnetic field sensor is opposite to the magnet.
13. The multi-degree-of-freedom sample holder according to claim 1, wherein the frame is provided with an optical fiber groove; the optical fiber groove is opened on the side of the frame, and the optical fiber groove penetrates through the frame axially.
14. The multi-degree-of-freedom sample holder with an optical fiber according to claim 13, wherein the head portion of the sample holder has a front-end circuit board, the front-end circuit board has a guiding plane for guiding the optical fiber, and the front-end circuit board is engaged with the optical fiber groove, and the guiding plane is flush with the optical fiber groove.
15. A multi-degree-of-freedom sample holder with a rotating shaft drive assembly, comprising a frame and a rotating shaft, at least one set of rotating shaft drive assembly is arranged between the frame and the rotating shaft, and each set of the rotating shaft drive assembly includes a drive unit, and the drive unit includes a substrate and a piezoelectric ceramic sheet; the substrate is a printed circuit board, the substrate has a ceramic sheet area and an electrode area, the piezoelectric ceramic sheet is stacked and bonded to the ceramic sheet area, a conductive coating is evenly coated on the surfaces at both sides of the piezoelectric ceramic sheet, the conductive coating is an upper-layer electrode and a lower-layer electrode; the electrode area is provided with multiple circuits, and the circuits are electrically connected to the conductive coating on the surface of the piezoelectric ceramic sheet; the ceramic sheet area is provided with one piezoelectric ceramic sheet, or is stacked with at least two piezoelectric ceramic sheets, when there are at least two piezoelectric ceramic sheets, the telescopic direction of the piezoelectric ceramic sheets is different from each other; the substrate is provided with a recess and a pair of mounting holes, the mounting holes are used as the front and rear ends of the substrate, the ceramic sheet area and the electrode area are positioned in the center of the substrate, the recess is positioned at the front and rear ends of the substrate and around the mounting holes; the ceramic sheet area and the electrode area are positioned on the left and right sides of the substrate; when there are at least two piezoelectric ceramic sheets, the lower-layer electrode of the lowermost piezoelectric ceramic sheet is in direct contact with the ceramic sheet area on the substrate, and is connected to the electrode area on the substrate through the circuit on the ceramic sheet area; the upper-layer electrode surface of the uppermost piezoelectric ceramic sheet is provided with an area A and an area B; the drive unit is provided with a wear-resistant sheet, and the wear-resistant sheet is pasted to the area A; the area B is electrically connected to an adapter cable; one end of the adapter cable is electrically connected to the electrode area on the substrate.
16. The sample holder with a rotating shaft drive assembly according to claim 15, wherein the adapter cable is soldered to the area B; or, the adapter cable is bonded to area B with a conductive adhesive.
17. The multi-degree-of-freedom sample holder with a rotating shaft drive assembly according to claim 16, wherein, when there are at least two piezoelectric ceramic sheets, the upper-layer electrode of each layer of piezoelectric ceramic sheet other than the uppermost piezoelectric ceramic sheet has an overlapping area and an exposed area; the overlapping area is electrically connected to the lower-layer electrode of the upper layer of piezoelectric ceramic sheet of this layer of piezoelectric ceramic sheet; the exposed area is electrically connected to an adapter cable; one end of the adapter cable is electrically connected to the electrode area on the substrate; the adapter cable is soldered to the exposed area; or, the adapter cable is bonded to the exposed area with a conductive adhesive; and, or the adapter cable is soldered to the electrode area on the substrate.
18. The multi-degree-of-freedom sample holder with a rotating shaft drive assembly according to claim 17, wherein the drive unit comprises a first electrode plate, a second electrode plate and a third electrode plate, and the piezoelectric ceramic sheet includes a first piezoelectric ceramic sheet and a second piezoelectric ceramic sheet; the sequence of mounting is the first electrode plate, the first piezoelectric ceramic sheet, the second electrode plate, the second piezoelectric ceramic sheet, and the third electrode plate successively; the shear deformation direction of the first piezoelectric ceramic sheet is different from the shear deformation direction of the second piezoelectric ceramic sheet; the third electrode plate is close to the rotating shaft but not in contact with the rotating shaft.
19. The multi-degree-of-freedom sample holder with a rotating shaft drive assembly according to claim 18, wherein the first electrode plate is adhesively fixed on the substrate, the substrate is an insulating layer, and the third electrode plate is provided with a wear-resistant layer that is in contact with the rotating shaft.
20. A multi-degree-of-freedom sample holder having an electrostatic lead-out function, the sample holder is provided with a nanopositioner, the nanopositioner includes a pressing component assembly, and the pressing component assembly includes at least two pressing components and an elastic connecting component, and a nano-actuator provided with a casing for loading samples, the casing is provided with a pre-tightening screw for locking samples, wherein the tail end of the nano-actuator is provided with an electrostatic lead-out component, the pre-tightening screw and the electrostatic lead-out component are conductive, and the nano-actuator is provided with an electrical path that is in communication with the pre-tightening screw and the electrostatic lead-out component, the electrostatic lead-out component is connected with the wire; the electrical path includes a pressing component assembly and a connecting wire, the pressing component assembly includes a first pressing component and a second pressing component, both the first pressing component and the second pressing component are conductors, the electrostatic lead-out component is positioned on the second pressing component, at least one elastic connecting component is provided between the first pressing component and the second pressing component, the elastic connecting component includes a screw rod and a spring, the spring is sleeved on the screw rod, and both the screw rod and the spring are conductors; the electrostatic lead-out component is a conductive screw.
21. The multi-degree-of-freedom sample holder having an electrostatic lead-out function according to claim 20, wherein the second pressing component is provided with a screw hole mating with the conductive screw, and the nut at the head portion of the conductive screw is in the direction away from the first pressing component, the wire is positioned between the nut at the head portion of the conductive screw and the second pressing component.
22. The multi-degree-of-freedom sample holder having an electrostatic lead-out function according to claim 21, wherein the screw rod portion of the conductive screw is positioned in the second pressing component; and, or the tail portion of the conductive screw is fixed with the second pressing component by spot welding; and, or the head portion of the conductive screw is exposed on the second pressing component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(24)
(25) Pressing Component
(26) In some embodiments, as shown in
(27) The slot is hemispherical, or V-shaped, or conical.
(28) The pressing component 105 is an integrated board, and the recessed portion 1051 is positioned in the center of the board.
(29) The pressing component 105 is positioned outside the joint ball 103. When the sample holder is placed upright, the nanopositioner faces upwards, and when the sample holder is placed upright on both sides, the left and right sides, front and back sides are the outer sides. Preferably, a sample holding portion is provided on the pressing component 105. When all the pressing components are assembled in place, the sample holding portion is combined into a sample fixture, and the sample fixture is used to mount the sample. When mounting, the pressing component 105 is used to grip the joint ball 103 from both sides of the joint ball 103, and the elastic connecting component 104 provides the pre-tightening force between the pressing component 105 and the joint ball 103.
(30) As shown in
(31) Or, the first pressing component 1053 and the second pressing component 1054 are positioned on both sides of the joint ball 103 respectively.
(32) The recessed portion 1051 of the first pressing component 1053 has a wear-resistant layer on the surface. The recessed portion 1051 of the second pressing component 1054 has a wear-resistant layer 113 on the surface. The wear-resistant layer facilitates to maintain the stability of friction. The joint ball 103 has a wear-resistant layer on the surface, or the joint ball 103 is made of wear-resistant materials. For example, the joint ball is made of aluminum or aluminum alloy, and anodized the surface of the recessed portion and/or the surface of the joint ball.
(33) When the driving member swings on the left side (or right side, front side, back side), the friction force causes the nanopositioner to move to the side, and then moves the sample to the side. The motion distance of the sample is proportional to the value of the opposite constant voltage applied to the two conductive coatings. The position of the sample is observed repeatedly and the voltage value is adjusted accordingly to move the sample to the desired position.
(34) Elastic Connecting Component
(35) As shown in
(36) Or, the elastic connecting component is composed of a screw rod 1041 and a spring 1042. The spring 1042 is sleeved on screw rod 1041. The spring 1042 is positioned between the screw rod 1041 and the first pressing component 1053. The mounting position of second pressing component 1054 is the screw hole that engages with screw rod 1041. After the screw rod 1041 is engaged with the mounting position of the second pressing component 1054, the spring 1042 is in a compressed state, and the spring 1042 pushes the first pressing component 1053 to the second pressing component 1054, and the spring 1042 provides a pre-tightening force between the first pressing component 1053, the second pressing component 1054 and the joint ball 103. The mounting position of the first pressing component 1053 is a through hole, and the through hole is in clearance fit with screw rod 1041. There is no friction between the through hole and the screw rod 1041, which facilitates the spring 42 to push the first pressing component 1053.
(37) In some embodiments, the screw rod 1041 extends out of the mounting hole 1043 of the second pressing component 1054, or a fixing portion is provided between the screw rod 1041 and the second pressing component 1054; or the screw rod 1041 passes through the first pressing component 1053 and the second pressing component 1054 successively to engage with the nut. For example, after the second pressing component 1054 is mounted in place, the screw rod 1041 and the second pressing component 1054 are fixed by welding or fixed by bonding, etc., or the threads on the screw rod are damaged. When the joint ball 103 cyclically moves to drive the displacement of the first pressing component 1053 and the second pressing component 1054, the shaking of the first pressing component 1053 and the second pressing component 1054 will cause vibration between the screw rod 1041 and the second pressing component 1054, causing the screw rod 1041 to loosen or even detach from the second pressing component 1054; the loosening of the screw rod 1041 will affect the precise control of the position; When the screw rod 1041 detached from the second pressing component 1054, it will cause the first pressing component 1053 and the sample to fall and damage the electron microscope. The purpose of fixing the screw rod and the second pressing component, or setting a nut, and reserving a redundant thread is to cushion or resist the impact of the nanopositioner swinging, to prevent the screw rod from detaching from the second pressing component 1054 and causing the nanopositioner and the sample to fall off, and to keep a stable connection between the pressing component and the joint ball 103.
(38) The screw rod 1041 and spring 1042 are used to adjust the pre-tightening force between the pressing component and the joint ball 103 according to the degree of tightening of the screw rod 1041, reducing the design and manufacturing requirements for elasticity itself. The elastic connecting component 104 provides continuous and stable pressure between the pressing component and the joint ball 103, such that there is a stable friction force between the pressing component and the joint ball 103.
(39) Driving Member
(40) As shown in
(41) As shown in
(42) In some embodiments, as shown in
(43) The bottom end of the piezoelectric ceramic tube is fixed, and soldered to the conductive coating on the inner side of the piezoelectric ceramic tube using a wire, and kept grounded. Four wires are welded to the four conductive coatings on the outer side of the piezoelectric ceramic tube respectively, and the other end is connected to each output terminal of the voltage amplifier, then each input terminal of the voltage amplifier is connected to a function signal generator. The two degrees of freedom of the sample holder can be driven separately. The method of driving the sample holder to any degree of freedom and moving the sample to the required position in this degree of freedom is to apply positive and negative sawtooth waves to two symmetrical conductive coatings on the outer surface of the piezoelectric ceramic tube through a wire. The sawtooth wave can be continuous or pulsed, as shown in
(44) As shown in
(45) The position of the sample is observed through other observation equipment (such as optical microscope, electron microscope, etc.). When the sample moves to the vicinity of the target position, an opposite constant voltage is applied to the aforesaid symmetric conductive area to make one side of the piezoelectric ceramic tube to elongate, and the other side to shorten, with overall bending, such that the joint ball 103 fixed on one end of the piezoelectric ceramic tube moves to one side.
(46) In some embodiments, the connecting rod and the connecting base are detachably fastened and connected, for example, a threaded connection, a key connection, etc. As a result, the disassembly and replacement of the first pressing component are convenient.
(47) As shown in
(48)
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(51) Lead-Out of Static Electricity
(52) Since the TEM uses electron beam imaging, when the electron beams irradiate samples, static electricity will be accumulated on the TBO sample area to generate an electrostatic field. The electrostatic field will deflect the electron beams and affect the electron beam imaging Therefore, it is necessary to lead out the static electricity on TBO sample area.
(53) In some embodiments, as shown in
(54) As a specific embodiment, the electrical path may be a wire connecting the pre-tightening screw 1061 and the electrostatic lead-out component 107, and it is only necessary to set the length of the wire redundantly such that the wire does not affect the motion of the nano-actuator. Or, the nano-actuator adopts the above-mentioned structure, as shown in
(55) As a specific embodiment, the electrostatic lead-out component 107 is a conductive screw, the second pressing component 1054 is provided with a screw hole mating with the conductive screw, the nut of the conductive pressing screw is in the direction away from the first component 1053, and the wire is positioned between the nut of the conductive screw and the second pressing component 1054. Thus, the mounting of the conductive screw is facilitated, and the wire is fixed to the conductive screw. The screw rod portion of the conductive screw is positioned in the second pressing component 1054. In other words, except for the head portion, the remaining part of the conductive screw is positioned in the second pressing component 1054, and its tail portion does not protrude from the second pressing component 1054, nor screw into the first pressing component 1053. Thus, the influence of the relative motion between the first pressing component 1053, the joint ball 103 and the second pressing component 1054 on the stability of the conductive screw is avoided. The tail portion of the conductive screw is fixed with the second pressing component 1054 by spot welding. The conductive screw is fixed in the second pressing component 1054 by the spot welding, to maintain the stability of current transmission, and prevent the conductive screw from falling off the second pressing component 1054 and falling. TEM is very expensive and difficult to maintain. Once parts or samples fall in the sample chamber of the TEM, it will cause huge losses, and the sample chamber space is limited, and the dropped parts are difficult to take out. Therefore, the reliability of the connection of each part of the sample holder is very important. The head portion of the conductive screw is exposed to the second pressing component 1054. In this way, the wire can be pressed tightly between the conductive screw and the surface of the second pressing component 1054, the wire does not need to be embedded in the screw hole of the second pressing component 1054, and the wire is not easily broken.
(56) Sample Holder Nozzle
(57) Samples need to be loaded on the sample holder through the sample holder nozzle. For example, the sample is a rod with a diameter of 0.3 mm and a length of 10 mm. The TBO sample area is an area with a thickness of less than 100 nm at one end of the sample, for example, a needle tip or attached nanoparticles. There may be one or multiple areas to be observed on each sample. When conducting sample observation experiment, the samples rotate around the axis. In order to keep the TBO sample area always within the observation field of the TEM, the TBO sample area should be as close as possible to the rotating shaft. The usual way to mount samples is to provide a casing at the front end of the sample holder, and the pre-tightening screw presses the sample against the wall of the casing from one side. To make samples to be loaded into the casing smoothly and non-destructively, the inner diameter of the casing needs to be thicker than the sample. Therefore, the TBO sample area will inevitably deviate from the center axis of the sample holder. However, the observation scale of TEM is usually micron or nanometer. When observing the TBO sample area, it is likely that the TBO sample area is beyond the observation field of the TEM after the piezoelectric rubbing mechanism rotates the sample. In order to be able to observe samples of various sizes, a sample holder nozzle is arranged to mount the sample, and the sample and sample holder nozzle are mounted as sample components into the front end of the sample holder, to facilitate assembly and disassembly.
(58) As a preferred embodiment, as shown in
(59) As a specific embodiment, a buffer gap 1084 that is in communication with the sample loading hole 1083 is opened on two sides of the sample loading hole 1083 symmetrically. When the size of the sample loading hole 1083 is smaller than the sample size, the buffer gap 1084 can make the sample loading hole 1083 to have a space with increased size, such that the sample can be loaded into the sample loading hole 1083 smoothly. The clamping portion 1081 gradually shrinks from the bottom to the top, and the top is flat. The flat top reduces the space occupied by the sample holder nozzle 108, to facilitate sample handling. The clamping portion 1081 is hollow. The hollow clamping portion 1081 can increase the extension length of the sample.
(60) As a specific embodiment, the clamping portion 1081 and the connecting portion 1082 are fixedly connected, or integrally formed, with the clamping portion 1081 on the upper side and the connecting portion 1082 on the lower side. The connecting portion 1082 is a solid column, or the connecting portion 1082 is hollow. Here, the fixed connection refers to methods such as welding. When the connecting portion 1082 is a solid column, the solid column is not prone to squeeze deformation, and the pre-tightening screw 1061 resists the solid column to maintain the reliability of the mounting of the sample and sample holder nozzle. When the connecting portion 1082 is hollow, the extension length of the sample can be further increased, and the manufacturing cost of the sample holder nozzle 108 can be reduced.
(61) Preferably, a pit is provided on the connecting portion 1082. The pre-tightening screw 1061 is correspondingly inserted into the pit of the connecting portion 1082, which can prevent the sample from rotating and displacing while locking the connecting portion 1082.
(62) The sample holder nozzle 108 is a conductor, which facilitates the discharge of static electricity accumulated on the TBO sample area. The sample holder nozzle 108 may be a thin-walled copper tube. The thin-walled copper tube has a low cost and can be adapted to samples of different diameters. When the sample holder has a clamping nozzle, the static current direction is as follow: sample.fwdarw.clamping nozzle.fwdarw.pre-tightening screw.fwdarw.first pressing component.fwdarw.spring.fwdarw.screw rod.fwdarw.second pressing component.fwdarw.electrostatic lead-out component.
(63) Method for Aligning Samples to the Rotating Shaft Axis
(64) In order to keep the TBO sample area within the observation field of the TEM when the rotating shaft rotates, it is necessary to make the TBO sample area as close as possible to the rotating shaft axis of the rotating shaft.
(65) The method of adjusting the TBO sample area to the rotating shaft axis of the rotating shaft includes the following steps:
(66) S1. Making the above sample holder nozzle, clamping the sample in the sample holder nozzle, and then mounting the sample holder nozzle into the sample holder fixture;
(67) S2. Inserting the sample holder with the sample into the TEM, finding one TBO sample area, and selecting a feature point of the TBO sample area based on the principle of easy identification of the feature point during the rotation;
(68) S3. Rotating the rotating shaft to 0°, and recording the position where the feature point of the sample is projected on the electron microscope screen as D1; rotating the rotating shaft to 180° and recording the position where the feature point of the sample;
(69) S4. Driving the nanopositioner along the Y direction, and moving the position where the feature point of the sample is projected on the electron microscope screen to the central position Dz of D1 and D2;
(70) S5. Rotating the rotating shaft to 90°, driving the nanopositioner along the Z direction, moving the position where the feature point of the sample is projected on the electron microscope screen to Dz;
(71) S6. Rotating the rotating shaft to 0°, driving the nanopositioner along the Y direction, moving the position where the feature point of the sample is projected on the electron microscope screen to Dz;
(72) S7. Repeating S5 and S6 until the position where the feature point of the sample is projected on the electron microscope screen remains unchanged at the horizontal position under the electron microscope when rotating back and forth;
(73) S8. Increasing the magnification of the TEM and repeating S3 to S7, until the random movement caused by mechanical error is not negligible, indicating that the feature point of the sample is accurately positioned on the rotating shaft.
(74) The movement back and forth may be coupled during the rotation. After each rotation, the piezoelectric rubbing mechanism needs to be driven to move the position where the feature point of the sample is projected on the electron microscope screen to the same X position along the X direction.
(75) The overall diameter of the TEM sample holder is about 15 mm Considering that the O-ring groove for sealing needs to be mounted and enough structural stiffness is reserved, the spatial diameter of the rotating shaft is not more than 10 mm
(76) Self-Positioning of the Sample Holder Axis
(77) In order to realize the 360° rotation of the sample around the shaft, the sample holder is disposed to include a housing 109 and a rotating shaft 110, the housing 109 and the rotating shaft 110 are coaxial. The rotating shaft 110 is positioned in the inner chamber of the housing 109; the inner chamber is provided with a piezoelectric rubbing mechanism that rubs the rotation of the rotating shaft and a self-positioning mechanism; the self-positioning mechanism is provided with a symmetrical inclined plane, and the inclined plane is in contact with the rotating shaft. No matter how the rotating shaft rotates, due to the effect of the inclined plane, the central axis of the rotating shaft can always be automatically reset to the original position, thereby preventing the TBO sample area from being out of the TEM observation field caused by the shift of the center of the rotating shaft 110. Preferably, the rotating shaft 110 is a ceramic shaft.
(78) As a preferred embodiment, the self-positioning mechanism includes a supporting block 1092. As shown in
(79) As a preferred embodiment, the self-positioning mechanism includes a pressing plate 1093, as shown in
(80) As shown in
(81) A frame 112 is provided between the housing 109 and the rotating shaft 110, and the mounting wing 10933 is assembled to the frame 112 through an elastic mounting assembly 114. As shown in
(82) Rotating Shaft Drive Assembly
(83) As a preferred embodiment, at least one set of rotating shaft drive assembly is arranged between frame 112 and rotating shaft 110. The rotating shaft drive assembly is a piezoelectric rubbing mechanism. Each set of rotating shaft drive assembly includes a drive unit, and the drive unit includes a substrate and a piezoelectric ceramic sheet. The substrate is insulator, or substrate is printed circuit board.
(84) An embodiment for driving the rotating shaft to move in the axial direction: the rotating shaft drive assembly includes an axial drive unit. The shear deformation direction of the piezoelectric ceramic sheet of the axial drive unit is consistent with the axial direction of the rotating shaft. The piezoelectric ceramic sheet is bonded to the substrate. A conductive coating is coated on the surface of both sides of the piezoelectric ceramic sheet. When driving, voltage signals are input between conductive coatings, for example, continuous or intermittent sawtooth waves are input, etc.
(85) An embodiment for the rotation of the rotating shaft: the rotating shaft drive assembly includes a rotating drive unit. The shear deformation direction of the piezoelectric ceramic sheet of the rotating drive unit is consistent with the circumferential direction of the rotating shaft 110. The piezoelectric ceramic sheet is bonded to the substrate, and a conductive coating is coated on the surface of both sides of the piezoelectric ceramic sheet. When driving, voltage signals are input between conductive coatings, for example, continuous or intermittent sawtooth waves are input, etc.
(86) An embodiment of combination of rotation and axial movement of rotating shaft: the drive unit of the rotating shaft drive assembly includes a substrate, a first piezoelectric ceramic sheet and a second piezoelectric ceramic sheet; the deformation direction of the first piezoelectric ceramic sheet and the deformation direction of the second piezoelectric ceramic sheet are orthogonal, a conductive coating is coated on the surface of both sides of the first piezoelectric ceramic sheet and second piezoelectric ceramic sheet. When driving, voltage signals are input between conductive coatings, for example, continuous sawtooth waves are input, etc.
(87) The deformation direction of the first piezoelectric ceramic sheet and the deformation direction of the second piezoelectric ceramic sheet are orthogonal, for example, the deformation direction of the first piezoelectric ceramic sheet is along the axis of the rotating shaft (forward and backward direction), which is used to drive the rotating shaft 110 to translate forward and backward. The deformation direction of the second piezoelectric ceramic sheet is along the circumferential direction of the rotating shaft (the direction of rotation), which is used to rub the rotating shaft 110 to rotate. The first piezoelectric ceramic sheet is stacked on the second piezoelectric ceramic sheet, or the second piezoelectric ceramic sheet is stacked on the first piezoelectric ceramic sheet; the first piezoelectric ceramic sheet and the second piezoelectric ceramic sheet are fixed by bonding. The drive unit is provided with a wear-resistant layer 113. The wear-resistant layer 113 is in direct contact with the rotating shaft 110, reducing wear and extending the service life of the drive unit. The surface of the first piezoelectric ceramic sheet on one side is connected to the surface of the second piezoelectric ceramic sheet on one side, sharing a wire.
(88) Preferably, two or three groups of rotating shaft drive assemblies are arranged along the axis of the rotating shaft 110. One group of rotating shaft drive assemblies make limited forces for the rotation and axial movement of the rotating shaft, and multiple groups of rotating shaft drive assemblies are arranged to apply forces in the same direction to the rotating shaft 110, which facilitates the rotation and axial movement of the rotating shaft. However, if too much rotating shaft drive assemblies are arranged, it is easy to cause disorder in force.
(89) Embodiment of a rotating shaft driven by two points: A group of rotating shaft drive assemblies is arranged along the axial direction at the front end of the rotating shaft. This group of rotating shaft drive assemblies includes two groups of drive units symmetrically arranged along the rotating shaft. The left and right sides of the rotating shaft are respectively subjected to a driving force provided by the drive unit, the contact points of the wear-resistant sheets are flush with the contact points of the rotating shaft 110 on the surfaces of the two drive units. Referring to
(90) Embodiment of a rotating shaft driven by three points: when two groups of rotating shaft drive assemblies are arranged, the front end of the rotating shaft 110 is provided with a group of rotating shaft drive assemblies along the axial direction, and the front end of the rotating shaft drive assembly includes two groups of drive units arranged symmetrically along the rotating shaft. A group of rotating shaft drive assemblies is arranged between the pressing plate 1093 and the rotating shaft 110, and the group of rotating shaft drive assemblies includes a group of drive units. The pressing plate 1093 should be positioned above the two groups of drive units, and the contact points of the wear-resistant sheets are flush with the contact points of the rotating shaft 110 on the surfaces of the three groups of drive units. “Flush” means axial flush. If the contact points are staggered along the axial direction of the rotating shaft 110, the rear end of the rotating shaft 110 is prone to tilt. A through hole is provided on the pressing plate 1093 laterally, and the copper foil passes through the through hole. The copper foil is used as the lead-out medium of the drive unit electrode and is connected to the external wire. Referring to
(91) Embodiment of a rotating shaft driven by five points: when five groups of rotating shaft drive assemblies are arranged, two groups of rotating shaft drive assemblies are arranged symmetrically along the axial direction at the front and rear ends of the rotating shaft 110, and each group of rotating shaft drive assemblies includes two groups of drive units symmetrically arranged along the rotating shaft. A group of rotating shaft drive assemblies is arranged in the middle of the rotating shaft 110. The group of rotating shaft drive assemblies includes a group of drive units. The group of drive units is positioned between the pressing plate 1093 and the rotating shaft 110. Among them, the contact points of the wear-resistant sheets are flush with the contact points of the rotating shaft 110 on the surfaces of two groups of drive units at the front and rear ends of the rotating shaft 110. Referring to
(92) Frame
(93) As shown in
(94) As shown in
(95) The supporting block 1092 is fixed to the receiving groove 1122, and the receiving groove 1122 is arranged in multiple sections along the axial of the frame 112; a mounting chamber 1125 for accommodating a rotating shaft drive assembly is arranged on the frame 112, and the receiving groove 1122 and the mounting chamber 1125 are spaced apart. After the rotating shaft drive assembly is mounted in place, the wear-resistant layer of the rotating shaft drive assembly forms an inclined plane that limits the rotating shaft.
(96) Each drive unit has its own connecting circuit board 1124 for current flow, the connecting circuit board is a printed circuit board, and the connecting circuit board 1124 is provided with a circuit electrically connected to the rotating drive assembly; each rotating shaft drive assembly is corresponding to an adapter circuit board 1131, and the adapter circuit board 1131 is a printed circuit board, and the adapter circuit board 1131 is provided with a connecting circuit; the current of the connecting circuit board 1124 is collected in the connecting circuit board 1131, the adapter circuit board 1131 is connected to the transmission wire, and the transmission wire is connected to the signal connector on the sample holder. The signal connector is connected with an external signal source to output control signals. The circuit board is adopted to realize the transmission of electrical signals to avoid interference with the rotation of the rotating shaft by a wire.
(97) As a specific embodiment, the adapter circuit board 1131 is fixed to the frame 112, and the rotating shaft 110 is positioned below the adapter circuit board 1131, as shown in
(98) Preferably, the connecting circuit board 1124 and the adapter circuit board 1131 are electrically connected by wires.
(99) Preferably, the frame 112 is cylindrical, a groove is cut on one side of the frame 112, and the groove runs through the axial of the frame 112, and the receiving groove 1122 and the mounting chamber 1125 are both positioned on the groove; a notch is provided at the position where the connecting circuit board 1124 is placed using an arc surface of the frame 112 as a bottom and an opening of the groove as a top, and the notch is formed by cutting part of the frame wall from the top to the bottom. The walls at both ends of the notch play a role in positioning the connecting circuit board 1124.
(100) Preferably, the width of each connecting circuit board 1124 is less than or equal to the wall thickness of the frame, and the connecting circuit board 1124 is fixed to the top surface of the notch with a screw.
(101) Preferably, the plane of the frame wall where the adapter circuit board 1131 is arranged is higher than the plane of the frame wall where the connecting circuit board 1124 is arranged. Thus, the adapter circuit board 1131 is partially suspended and mounted with the connecting circuit board 1124 thereunder, saving the mounting space; in addition, a gap is provided between the adapter circuit board 1131 and the connecting circuit board 1124, to avoid short circuit in wires.
(102) Preferably, as shown in
(103) Connection to Optical Fiber
(104) Optical fiber is connected to the sample holder. The functions of the optical fiber: 1) to adjust the light source to a specific spectrum of light, introduce the light into the electron microscope, irradiate the sample, and apply electromagnetic field; 2) to collect the light emitted/reflected from the sample, and transmit the light to the electron microscope for measurement and analysis, for example, measuring the black-body radiation emitted by the sample to measure the sample temperature.
(105) As a preferred embodiment, as shown in
(106) As a preferred embodiment, the head portion of the sample holder has a front-end circuit board 1129, the front-end circuit board 1129 is engaged with the optical fiber groove 1127, and the front-end circuit board 1129 and the optical fiber groove 1127 are positioned in the same straight line. The optical fiber groove 1127 is provided on the side of the frame 112, because the head portion of the sample holder has a front-end circuit board 1129. The optical fiber groove 1127 is engaged with the front-end circuit board 1129. The front-end circuit board 1129 has the function of guiding the optical fiber 1130. The head portion of the optical fiber passes through the front-end circuit board 1129, and the head portion of the optical fiber has a smaller bending amplitude. If the bending amplitude of the optical fiberhead portion is too large, the light wave will be attenuated and the optical fiber may even be broken.
(107) The front-end circuit board 1129 is mounted on the frame through the mounting block 1132. The mounting block 1132 fixes the front-end circuit board 1129 to the frame 112 by bolts. The front-end circuit board 1129 has a guiding plane 1133 for guiding the optical fiber, and the guiding plane 1133 is flush with the optical fiber groove 1127. The guiding plane 1133 extends in the direction of the sample holder nozzle, and the optical fiber approaches the sample along the guiding plane 1133.
(108) Two optical fiber grooves 1127 are provided symmetrically on the frame 112. Correspondingly, the front-end circuit board 1129 has a symmetrical guiding plane 1133, and the guiding plane 1133 is engaged with the optical fiber groove 1127 one by one. Two optical fiber grooves 1127 are provided, and the optical fiber 1130 can pass through any one of the optical fiber grooves 1127, or two optical fibers 1130 can be used to pass through the two optical fiber grooves 1127 respectively. For example, introducing different light spectra; or one optical fiber emits light and the other collects light.
(109) As shown in
(110) Lead-Out of Wires
(111) The wire connecting the front-end circuit board needs to be connected to the external control box. The wire passes from the outside of the frame 112, and the long-term contact friction not only causes wear to the wire, but also the wires are easy to entangle with each other due to small wire diameter and complex wires. At the bottom of the frame 112, a wiring groove 1128 is provided for wires to pass through, which can avoid the abrasion and entanglement of the wires.
(112) As a preferred embodiment, as shown in
(113) Arrangement of Piezoelectric Ceramic Sheet and Electrodes
(114) The piezoelectric ceramic sheet used to drive the rotating shaft to translate or rotate is a piezoelectric ceramic shear sheet that undergoes shear deformation under the action of an external electric field along the thickness direction.
(115) Preferably, the conductive coatings are uniformly coated on the surfaces on both sides of the piezoelectric ceramic sheet, which are the upper-layer electrode and the lower-layer electrode.
(116) As a preferred embodiment, as shown in
(117) The ceramic sheet area 1113 is provided with one piezoelectric ceramic sheet, or stacked with at least two piezoelectric ceramic sheets 1112. When there are at least two piezoelectric ceramic sheets 1112, the telescopic direction of the piezoelectric ceramic sheets 1112 is different from each other.
(118) Preferably, the substrate 1111 is a printed circuit board.
(119) Preferably, the substrate 1111 is a metal-based printed circuit board.
(120) Preferably, the substrate 1111 is an aluminum-based printed circuit board. Preferably, the substrate 1111 is provided with a recess and a pair of mounting holes 1116, the mounting holes 1116 are used as the front and rear ends of the substrate 1111, the ceramic sheet area 1113 and the electrode area 1114 are positioned in the center of the substrate, and the recess is positioned at the front and rear ends of the substrate 1111 and around the mounting hole; the ceramic sheet area 1113 and the electrode area 1114 are positioned on the left and right sides of the substrate 1111.
(121) Preferably, the lower-layer electrode of the lowermost piezoelectric ceramic sheet is in direct contact with the ceramic sheet area 1113 on the substrate 1111, and is connected to the electrode area 1114 on the substrate 1111 through the circuit on the ceramic sheet area 1113; the upper-layer electrode of the uppermost piezoelectric ceramic sheet is provided with an area A and an area B on the surface; the wear-resistant sheet is pasted to the area A; the area B is electrically connected to an adapter cable; one end of the adapter cable is electrically connected to the electrode area 1114 on the substrate 1111.
(122) Preferably, the adapter cable is soldered to the area B; or, the adapter cable is bonded to area B with a conductive adhesive.
(123) Preferably, when there is a plurality of piezoelectric ceramic sheets, the upper-layer electrode of each layer of piezoelectric ceramic sheet other than the uppermost piezoelectric ceramic sheet has an overlapping area and an exposed area; the overlapping area is electrically connected to the lower-layer electrode of the upper layer of piezoelectric ceramic sheet of this layer of piezoelectric ceramic sheet; the exposed area is electrically connected to an adapter cable; one end of the adapter cable is electrically connected to the electrode area 1114 on the substrate.
(124) Preferably, the adapter cable is soldered to the exposed area; or, the adapter cable is bonded to the exposed area with a conductive adhesive.
(125) Preferably, the adapter cable is soldered to the electrode area 1114 on the substrate 1111.
(126) Preferably, the overlapping area is in direct contact with the lower-layer electrode of the upper layer of piezoelectric ceramic sheet of this layer of piezoelectric ceramic sheet.
(127) Or, in another arrangement of piezoelectric ceramic sheets and electrodes, the drive unit includes an electrode plate and a piezoelectric ceramic sheet, and the piezoelectric ceramic sheet is fixed by bonding on the surface of the electrode plate. The electrode plate is a conductor, and the electrode plate is electrically connected to the lead wire.
(128) As shown in
(129) Preferably, the drive unit comprises a first electrode plate 1117, a first piezoelectric ceramic sheet 1118, a second electrode plate 1119, a second piezoelectric ceramic sheet 1110 and a third electrode plate 1120; the sequence of mounting is the first electrode plate 1117, the first piezoelectric ceramic sheet 1118, the second electrode plate 1119, the second piezoelectric ceramic sheet 1110, the third electrode plate 1120; the shear deformation direction of the first piezoelectric ceramic sheet 1118 is different from the shear deformation direction of the second piezoelectric ceramic sheet 1110; the third electrode plate 1120 is close to the rotating shaft 110 but not in contact with the rotating shaft 110.
(130) Preferably, the first electrode plate 1117 is fixed by bonding on the insulating layer, the insulating layer is fixed by bonding on the frame or housing, and the third electrode plate 1120 is provided with a wear-resistant layer 113 that is in contact with the rotating shaft. The “first”, “second”, and “third” are just to illustrate that there are three electrode plates; the “first” and “second” are just to illustrate that there are two piezoelectric ceramic sheets.
(131) Preferably, the first electrode plate, insulating layer and frame can be equivalent to capacitive load in the circuit, and the voltage required to drive each piezoelectric ceramic sheet is relatively high, so the voltage signal is prone to leak to the frame when each piezoelectric ceramic sheet is driven by a high-frequency signal, which may damage the electron microscope. Therefore, keeping the first electrode plate 1117 grounded can reduce the voltage leaking to the frame. By driving the second electrode plate 1119 and the third electrode plate 1120 with an appropriate voltage signal, the required electric field can also be obtained without affecting the realization of the driving function.
(132) Position Information of Rotating Shaft
(133) A magnet 1101 is provided at the end of the rotating shaft, the frame 112 is provided with a lead-out circuit board 1106. The magnetic field changes when the magnet rotates and moves back and forth. The magnetic field sensor measures the magnetic field, and the position information of the rotating shaft can be obtained through the magnetic field, that is, the rotation angle and the motion distance of the rotating shaft. Because the projection angle is required for 3D reconstruction, the rotation angle of the rotating shaft needs to be measured. The purpose of measuring the motion distance of the rotating shaft is to locate the sample at the position when the magnetic field sensor is calibrated, such that the error in measuring the angle of rotation of the rotating shaft is smaller. The current sample holder is driven by three degrees of freedom, while this sample holder is driven by four degrees of freedom, which adds the axial rotation of the rotating shaft. By measuring the rotation angle of the rotating shaft, it provides a projection angle for three-dimensional reconstruction.
(134) A magnet 1101 is provided at the end of the rotating shaft 110, the frame 112 is provided with a lead-out circuit board 1106, the frame 112 is opened with a notch, the lead-out circuit board 1106 includes a bending portion 1105, and the bending portion 1105 is positioned in the notch. The magnetic field sensor 1103 is fixed on the bending portion 1105. The magnetic field sensor 1103 is placed in the notch to reduce the occupied space, thereby reducing the diameter of the housing of the suit frame. The space of the notch is much larger than the space required for accommodating the magnetic field sensor 1103, providing enough space for disassembly and maintenance of the magnetic field sensor 1103.
(135) As a preferred embodiment, the lead-out circuit board 1106 includes a plane portion 1104, the plane portion 1104 and the bending portion 1105 are bent to cover the frame 112, the plane portion 1104 is connected with the bending portion 1105 by a wire, and the magnetic field sensor 1103 is connected with the bending portion 1105 through solder. The lead-out circuit board 1106 is a printed circuit board. The solder connection between the magnetic field sensor 1103 and the lead-out circuit board 1106 can not only fix the magnetic field sensor 1103, but also short-circuit one pair of pins on the lead-out circuit board 1106, reducing the number of wires that need to be connected.
(136) As a preferred embodiment, the plane portion 1104 and the bending portion 1105 are in an “L” shape, and the magnetic field sensor 1103 is opposite to the magnet 1101. A bending circuit board is used, which occupies a small area and is easy to disassemble. If the circuit board is not bent, there is not enough space to place the screws, and it needs to be glued and fixed, which is difficult to disassemble and repair.
(137) Preferably, the lead-out circuit board 1106 has two groups of leading-out terminals, one group of leading-out terminals is electrically connected to the wire of the drive unit 111, and the other group of leading-out terminals is electrically connected to the sample holder.
(138) Method for In-Situ Dynamic 3D Reconstruction of Samples Using Multi-Degree-of-Freedom Sample Holder
(139) The method of performing in-situ dynamic 3D reconstruction of a sample using a multi-degree-of-freedom sample holder includes the following steps:
(140) S1. Making the above sample holder nozzle, putting the sample into the head end of the sample holder, and inserting the sample holder into the TEM;
(141) S2. Adjusting a feature point on the TBO sample area to align with the sample holder axis;
(142) S3. Making the rotating shaft to rotate 180° cumulatively, and taking a photo every 1°;
(143) S4. Importing the photos obtained in step S3 into a computer for three-dimensional reconstruction. Among them, three-dimensional reconstruction means that a mathematical model suitable for computer representation and processing is established for the three-dimensional objects, which belongs to the prior art.
(144)
(145) In the absence of any elements or limitations specifically disclosed herein, the invention shown and described herein can be realized. The terms and expressions used herein are for explanatory terms rather than limitations, and it is not intended to exclude any equivalents of the features shown and described or parts thereof from the use of these terms and expressions, and it should be aware that various modifications are possible within the scope of the present invention. Therefore, it should be understood that although the present invention has been specifically disclosed through various embodiments and optional features, the modifications and variations of the concepts described herein can be adopted by those of ordinary skill in the art, and it is considered that these modifications and variations fall within the scope of the present invention as defined by the appended claims. The contents of the articles, patents, patent applications, and all other documents and electronically available information described or recorded in this article are incorporated herein for reference in their entirety to the extent that each individual publication is specifically and separately pointed out for reference. The applicant reserves the right to incorporate any and all materials and information from any such articles, patents, patent applications or other documents into this application.