Controlled electrochemical oxidation of Pt(II) ions for continuous methane-to-methanol conversion
11668013 · 2023-06-06
Assignee
Inventors
Cpc classification
C25B15/08
CHEMISTRY; METALLURGY
International classification
C25B15/08
CHEMISTRY; METALLURGY
Abstract
Disclosed is an electrochemical method for continuous regeneration of a Pt.sup.IV oxidant to furnish overall electrochemical methane oxidation. Cl-adsorbed Pt electrodes catalyze facile oxidation of Pt.sup.II to Pt.sup.IV without concomitant methanol oxidation. Exploiting this electrochemistry, the Pt.sup.II/IV ratio in solution is maintained via in situ monitoring of the solution potential coupled with dynamic modulation of the electric current. Remarkably, this method leads to sustained methane oxidation catalysis with ˜70% selectivity for methanol.
Claims
1. A process for oxidizing a compound, comprising: (i) providing a reaction mixture, comprising water, a Pt.sup.II species at an initial concentration, a compound of formula R.sup.1-R.sup.2, an anion, and a Bronsted acid; (ii) applying an electrical current to the reaction mixture at a temperature, thereby oxidizing the compound of formula R.sup.1-R.sup.2; (iii) measuring a reaction concentration of the Pt.sup.II species in the reaction mixture; and (iv) modulating the electrical current in situ to maintain the reaction concentration of the Pt.sup.II species during the process at about 95% to about 105% of the initial concentration; wherein the anion is chloride, fluoride, bromide, iodide, a carboxylate, nitrate, perchlorate, phosphate, or sulfate; the initial concentration of Pt.sup.II species is about 1 mM to about 10 M; R.sup.1 is C.sub.1-C.sub.20 alkyl, C.sub.3-C.sub.12 cycloalkyl, C.sub.5-C.sub.10 heterocyclyl, C.sub.6-C.sub.12 aryl, or C.sub.5-C.sub.12 heteroaryl; and R.sup.2 is H, —OH, —C(═O)H, or —C(═O)OH.
2. The process claim 1, wherein the reaction mixture is contained within a reaction vessel comprising a working electrode, and a counter electrode, and, optionally, a reference electrode.
3. The process claim 2, wherein the reaction vessel further comprises a Pt.sup.II sensing electrode.
4. The process of claim 3, wherein the Pt.sup.II sensing electrode is selected from the group consisting of a Pt foil electrode, a Pt mesh electrode, a Pt wire electrode, and a platinized Pt/H.sub.2 electrode.
5. The process of claim 2, wherein the reaction vessel is a flow reaction vessel.
6. The process of claim 2, wherein the working electrode is selected from the group consisting of a Pt foil electrode, a Pt mesh electrode, an Hg/HgSO.sub.4 electrode, an Ag/AgCl electrode, a Pt wire electrode, a platinized Pt/H.sub.2 electrode, a calomel electrode, a fluorine-doped tin oxide electrode, an indium-doped tin oxide electrode, a glassy carbon electrode, a carbon black electrode, a pyrolytic graphite electrode, a graphite electrode, a carbon nanotube electrode, and a boron-doped diamond electrode.
7. The process of claim 2, wherein the reference electrode is selected from the group consisting of a Pt foil electrode, a Pt mesh electrode, an Hg/HgSO.sub.4 electrode, an Ag/AgCl electrode, a Pt wire electrode, a platinized Pt/H.sub.2 electrode, a calomel electrode, a fluorine-doped tin oxide electrode, an indium-doped tin oxide electrode, a glassy carbon electrode, a carbon black electrode, a pyrolytic graphite electrode, a graphite electrode, a carbon nanotube electrode, and a boron-doped diamond electrode.
8. The process of claim 2, wherein the counter electrode is selected from the group consisting of a Pt foil electrode, a Pt mesh electrode, an Hg/HgSO.sub.4 electrode, an Ag/AgCl electrode, a Pt wire electrode, a platinized Pt/H.sub.2 electrode, a calomel electrode, a fluorine-doped tin oxide electrode, an indium-doped tin oxide electrode, a glassy carbon electrode, a carbon black electrode, a pyrolytic graphite electrode, a graphite electrode, a carbon nanotube electrode, and a boron-doped diamond electrode.
9. The process of claim 2, wherein the counter electrode is immersed in a solution of an electron acceptor.
10. The process of claim 9, wherein the electron acceptor is a proton or vanadyl sulfate.
11. The process of claim 2, wherein the counter electrode is an oxygen-consuming electrode.
12. The process claim 1, wherein the reaction concentration of Pt.sup.II species is measured potentiometrically or with a Pt.sup.II sensing electrode.
13. The process of claim 1, wherein the anion is chloride, fluoride, a carboxylate, nitrate, perchlorate, phosphate, or sulfate, wherein the carboxylate is acetate.
14. The process of claim 1, wherein the Pt.sup.II species is selected from the group consisting of K.sub.2PtCl.sub.4, Na.sub.2PtCl.sub.4, Li.sub.2PtCl.sub.4, H.sub.2PtCl.sub.4, (NH.sub.4).sub.2PtCl.sub.4, K.sub.2PtBr.sub.4, Na.sub.2PtBr.sub.4, Li.sub.2PtBr.sub.4, H.sub.2PtBr.sub.4, (NH.sub.4).sub.2PtBr.sub.4, K.sub.2Pt(CN).sub.4, Na.sub.2Pt(CN)l.sub.4, Li.sub.2Pt(CN).sub.4, H.sub.2Pt(CN).sub.4, (NH.sub.4).sub.2Pt(CN).sub.4, K.sub.2PtCl.sub.6, Na.sub.2PtCl.sub.6, Li.sub.2PtCl.sub.6, H.sub.2PtCl.sub.6, (NH.sub.4).sub.2PtCl.sub.6, Pt(NH.sub.3).sub.4Cl.sub.2, Pt(NH.sub.3).sub.4(NO.sub.3).sub.2, Pt(NH.sub.3).sub.4(OH).sub.2, Pt(NH.sub.3).sub.4Cl.sub.4, and PtO.sub.2.
15. The process of claim 1, wherein the Bronsted acid is selected from the group consisting of H.sub.2SO.sub.4, HCl, HNO.sub.3, H.sub.3PO.sub.4, HClO.sub.4, and a carboxylic acid.
16. The process of claim 1, wherein the temperature is about 20° C. to about 500° C.
17. The process of claim 1, wherein the electrical current is applied at a constant current.
18. The process of claim 1, wherein the compound of formula R.sup.1-R.sup.2 is an alkane or a cycloalkane.
19. The process of claim 1, wherein the compound of formula R.sup.1-R.sup.2 is oxidized to an alcohol.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(26) Overview
(27) The present disclosure relates to an electrochemical solution to the problem of sustained aqueous Pt.sup.II-catalyzed methane-to-methanol conversion, exploiting the unparalleled control over oxidation rate and driving force that electrochemistry affords. While direct electrooxidation of the fleeting Pt.sup.II—CH.sub.3 intermediate is unfeasible due to the small fraction of reaction solution volume in contact with the electrode surface, the electrochemical oxidation of Pt.sup.II could be carried out at precisely controlled rates to enable stable and continuous Pt.sup.II-catalyzed methane oxidation (
(28) Definitions
(29) For convenience, before further description of the present invention, certain terms employed in the specification, examples and appended claims are collected here. These definitions should be read in light of the remainder of the disclosure and understood as by a person of skill in the art. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by a person of ordinary skill in the art.
(30) In order for the present invention to be more readily understood, certain terms and phrases are defined below and throughout the specification.
(31) The articles “a” and “an” are used herein to refer to one or to more than one (i.e., to at least one) of the grammatical object of the article. By way of example, “an element” means one element or more than one element.
(32) The phrase “and/or,” as used herein in the specification and in the claims, should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to “A and/or B”, when used in conjunction with open-ended language such as “comprising” can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.
(33) As used herein in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above. For example, when separating items in a list, “or” or “and/or” shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as “only one of” or “exactly one of,” or, when used in the claims, “consisting of,” will refer to the inclusion of exactly one element of a number or list of elements. In general, the term “or” as used herein shall only be interpreted as indicating exclusive alternatives (i.e., “one or the other but not both”) when preceded by terms of exclusivity, such as “either,” “one of,” “only one of,” or “exactly one of.” “Consisting essentially of,” when used in the claims, shall have its ordinary meaning as used in the field of patent law.
(34) As used herein in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.
(35) It should also be understood that, unless clearly indicated to the contrary, in any methods claimed herein that include more than one step or act, the order of the steps or acts of the method is not necessarily limited to the order in which the steps or acts of the method are recited.
(36) In the claims, as well as in the specification above, all transitional phrases such as “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” “holding,” “composed of,” and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of” shall be closed or semi-closed transitional phrases, respectively, as set forth in the United States Patent Office Manual of Patent Examining Procedures, Section 2111.03.
(37) “Alkyl” refers to a fully saturated cyclic or acyclic, branched or unbranched carbon chain moiety having the number of carbon atoms specified, or up to 30 carbon atoms if no specification is made. For example, alkyl of 1 to 8 carbon atoms refers to moieties such as methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, and octyl, and those moieties which are positional isomers of these moieties. Alkyl of 10 to 30 carbon atoms includes decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl, heneicosyl, docosyl, tricosyl and tetracosyl. In certain embodiments, a straight chain or branched chain alkyl has 30 or fewer carbon atoms in its backbone (e.g., C.sub.1-C.sub.30 for straight chains, C.sub.3-C.sub.30 for branched chains), and more preferably 1 to 20. Alkyl groups may be optionally substituted with one or more substituents, for example, halogen, alkyl, cycloalkyl, hydroxyl, amino, heterocyclyl, alkoxy, and the like.
(38) “Alkane” refers to a fully saturated cyclic or acyclic, branched or unbranched carbon chain molecule having the number of carbon atoms specified, or up to 30 carbon atoms if no specification is made. For example, alkane of 1 to 8 carbon atoms refers to moieties such as methane, ethane, propane, butane, pentane, hexane, heptane, and octane, and those molecules which are positional isomers of these molecules. Alkane of 10 to 30 carbon atoms includes decane, undecane, dodecane, tridecane, tetradecane, pentadecane, hexadecane, heptadecane, octadecane, nonadecane, eicosane, heneicosane, docosane, tricosane and tetracosane. In certain embodiments, a straight chain or branched alkane has 30 or fewer carbon atoms in its backbone (e.g., C.sub.1-C.sub.30 for straight chains, C.sub.3-C.sub.30 for branched chains), and more preferably 20 or fewer. Alkanes may be optionally substituted with one or more substituents, for example, halogen, alkyl, cycloalkyl, hydroxyl, amino, heterocyclyl, alkoxy, and the like.
(39) “Cycloalkane” means mono- or bicyclic or bridged or spirocyclic, or polycyclic saturated carbocyclic rings, each having from 3 to 20 carbon atoms. Preferred cycloalkanes have from 3-12 carbon atoms in their ring structure. Cycloalkanes may be optionally substituted with one or more substituents, for example, halogen, alkyl, hydroxyl, amino, heterocyclyl, alkoxy, and the like.
(40) The terms “alkoxyl” or “alkoxy” as used herein refers to an alkyl group, as defined above, having an oxygen moiety attached thereto. Representative alkoxyl groups include methoxy, ethoxy, propoxy, tert-butoxy, and the like.
(41) The terms “amine” and “amino” are art-recognized and refer moieties that can be represented by the formulae:
(42) ##STR00002##
wherein R.sup.1, R.sup.2 and R.sup.3 each independently represent an alkyl, an aryl, a cycloalkyl, or a heterocyclyl.
(43) The term “aryl” as used herein includes 3- to 12-membered substituted or unsubstituted single-ring aromatic groups in which each atom of the ring is carbon (i.e., carbocyclic aryl) or where one or more atoms are heteroatoms (i.e., heteroaryl). Preferably, aryl groups include 6- to 12-membered rings The term “aryl” also includes polycyclic ring systems having two or more cyclic rings in which two or more carbons are common to two adjoining rings wherein at least one of the rings is aromatic. Heteroaryl groups include substituted or unsubstituted aromatic 3- to 12-membered ring structures, more preferably 5- to 12-membered rings, whose ring structures include one to four heteroatoms. Heteroaryl groups include, for example, pyrrole, furan, thiophene, imidazole, oxazole, thiazole, triazole, pyrazole, pyridine, pyrazine, pyridazine and pyrimidine, and the like. Aryl and heteroaryl can be monocyclic, bicyclic, or polycyclic.
(44) The term “halo”, “halide”, or “halogen” as used herein means halogen and includes, for example, and without being limited thereto, fluoro, chloro, bromo, iodo and the like, in both radioactive and non-radioactive forms. In a preferred embodiment, halo is selected from the group consisting of fluoro, chloro and bromo.
(45) The terms “heterocyclyl” or “heterocyclic group” refer to 3- to 12-membered ring structures, more preferably 5- to 12-membered rings, whose ring structures include one to four heteroatoms. Heterocycles can be monocyclic, bicyclic, spirocyclic, or polycyclic. Heterocyclyl groups include, for example, thiophene, thianthrene, furan, pyran, isobenzofuran, chromene, xanthene, phenoxathiin, pyrrole, imidazole, pyrazole, isothiazole, isoxazole, pyridine, pyrazine, pyrimidine, pyridazine, indolizine, isoindole, indole, indazole, purine, quinolizine, isoquinoline, quinoline, phthalazine, naphthyridine, quinoxaline, quinazoline, cinnoline, pteridine, carbazole, carboline, phenanthridine, acridine, pyrimidine, phenanthroline, phenazine, phenarsazine, phenothiazine, furazan, phenoxazine, pyrrolidine, oxolane, thiolane, oxazole, piperidine, piperazine, morpholine, lactones, lactams such as azetidinones and pyrrolidinones, sultams, sultones, and the like. The heterocyclic ring can be substituted or unsubstituted.
(46) The term “substituted” refers to moieties having substituents replacing a hydrogen on one or more carbons of the backbone. It will be understood that “substitution” or “substituted with” includes the implicit proviso that such substitution is in accordance with permitted valence of the substituted atom and the substituent, and that the substitution results in a stable compound, e.g., which does not spontaneously undergo transformation such as by rearrangement, cyclization, elimination, etc. As used herein, the term “substituted” is contemplated to include all permissible substituents of organic compounds. In a broad aspect, the permissible substituents include acyclic and cyclic, branched and unbranched, carbocyclic and heterocyclic, aromatic and non-aromatic substituents of organic compounds. The permissible substituents can be one or more and the same or different for appropriate organic compounds. It will be understood by those skilled in the art that substituents can themselves be substituted, if appropriate. Unless specifically stated as “unsubstituted,” references to chemical moieties herein are understood to include substituted variants. For example, reference to an “aryl” group or moiety implicitly includes both substituted and unsubstituted variants.
(47) Structures depicted herein are also meant to include compounds that differ only in the presence of one or more isotopically enriched atoms. For example, compounds produced by the replacement of a hydrogen with deuterium or tritium, or of a carbon with a .sup.13C- or .sup.14C-enriched carbon are within the scope of this invention.
(48) For purposes of this invention, the chemical elements are identified in accordance with the Periodic Table of the Elements, CAS version, Handbook of Chemistry and Physics, 67th Ed., 1986-87, inside cover.
(49) Identification of a Suitable Electrode for Pt.sup.II-Catalyzed Electrochemical Methane Oxidation Reaction (EMOR).
(50) The electrochemical mediation scheme put forward above (
(51) Electro-Oxidation of Pt.sup.II/IV at the Elevated Temperatures Required for Methane Activation by Pt.sup.II.
(52) These experiments were conducted above the boiling point of water and were, therefore, carried out in a high-pressure electrochemical cell (
(53) Pt electrodes were also capable of sustained and efficient Pt.sup.II/IV oxidation. Bulk electrolysis of a stirred solution was conducted at 130° C. by applying a constant potential below 1.1 V. After chronoamperometry at 0.874, 0.924 and 0.974 V for 77, 40 and 17 min, respectively, half of the Pt.sup.II ions in the initial solution were converted to Pt.sup.IV ions as determined by UV-Vis analysis. At all three potentials examined, Pt.sup.IV was generated with 100% Faradaic efficiency (Table 1).
(54) TABLE-US-00001 TABLE 1 Results of bulk electrolysis of Pt.sup.II to Pt.sup.IV at 130° C. with stirring at 200 rpm. The solution initially contained 5 mM of K.sub.2Pt.sup.IICl.sub.4, 5 mM Na.sub.2Pt.sup.IVCl.sub.6 and 10 mM NaCl in 0.5M H.sub.2SO.sub.4 (initial amount of Pt.sup.II = 110-115 μmol). E Duration e.sup.− passed ΔPt.sup.IV FE (V vs. SHE) (min) (μmol) (μmol) (%) 0.874 78 111.4 55.7 103% 0.924 40 109 54.5 106% 0.974 17 115 57.5 103%
(55) Sustained methane oxidation catalysis will lead to a progressive rise in methanol concentration in the reactor over time. Thus, in addition to supporting facile Pt.sup.II/IV oxidation, the electrode must be inert towards further oxidation of the CH.sub.3OH product. This is a particular concern for Pt, which is the standard electrocatalyst for oxidation of CH.sub.3OH to CO.sub.2..sup.35 Indeed, in 0.5 M H.sub.2SO.sub.4 at 130° C., addition of 30 mM CH.sub.3OH gives rise to the well-known anodic features associated with CH.sub.3OH electro-oxidation (
(56) Sustained Methane Oxidation Catalysis Via Dynamic Electrochemical Control of the Pt.sup.II:Pt.sup.IV Ratio.
(57) The above studies provide the basis for carrying out continuous methane-to-methanol oxidation catalysis via electrochemical regeneration of Pt.sup.IV (
(58) Careful choice of the applied current is critical for sustained catalysis. In order to maintain a constant Pt.sup.II:Pt.sup.IV ratio over the course of the reaction, the rate of Pt.sup.II oxidation at the electrode must match the rate of methane oxidation catalysis in the solution. At a fixed rate of Pt.sup.II/IV oxidation, a simple mathematical derivation shows that any small difference between the two rates will increase exponentially over time (see Example 4). Thus, the applied current must constantly match the rate of catalysis to maintain a steady ratio of Pt.sup.II:Pt.sup.IV. To achieve this matching, it is necessary to monitor [Pt.sup.II] and adjust the current (i) accordingly. In order to achieve this, the open-circuit potential (OCP) of the working compartment was employed as an in situ probe of the instantaneous Pt.sup.II:Pt.sup.IV ratio in solution. In the reactor, the Pt.sup.II and Pt.sup.IV ions exist in various ligated states (Pt.sup.IICl.sub.x(H.sub.2O).sub.(4-x).sup.(2-x), Pt.sup.IVCl.sub.x(H.sub.2O).sub.(6-x).sup.(4-x)), each pair of which has different redox potentials. Assuming that [Cl.sup.−] is constant, the following modified form of the Nernst equation may be derived as shown in Scheme 2:
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where E.sup.0″ and n represents the weighted average of the redox potentials and chloride stoichiometries, respectively. Thus, using the equation in Scheme 2, the instantaneous Pt.sup.II:Pt.sup.IV ratios can be estimated potentiometrically. E.sup.C can be determined from the initial OCP reading and the known initial Pt.sup.II:Pt.sup.IV ratio.
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(61) The potential required for electrolysis (E.sub.CP, CP=chronopotentiometry) equals the equilibrium electrode potential (OCP) plus the magnitude of overpotential (η) applied. By definition, η is the difference between the applied potential (E.sub.CP) and E.sub.OCP, as marked with green arrows in
(62) Independent quantification of the Pt.sup.II:Pt.sup.IV ratio at the end of the EMOR confirmed the power of in situ current modulation. At the end of each reaction, [Pt.sup.II] and [Pt.sup.IV] in the working compartment was measured by UV-Vis spectroscopy. Despite a wide variation in reaction time (5-29 h) and consequently turnover number (see below), UV-Vis analysis confirmed that the final Pt.sup.II% (19-23%) values were all similar (Table 1). These values are somewhat lower than the initial Pt.sup.II% (30%), reflecting the preference to err on the side of lower Pt.sup.II% to prevent irreversible Pt.sup.0 deposition (see below). Interestingly, despite the agreement in final Pt.sup.II% values, ΔOCP (=OCP.sub.last−OCP.sub.first), which should reflect the final Pt.sup.II% according to the equation in Scheme 2, was more negative for longer reactions by up to 14 mV. This may be due to decreasing [Cl.sup.−] in the reaction solution as a result of CH.sub.3Cl formation. Despite this additional long-term effect, changes in the OCP between constant-current intervals provided a faithful indication of whether the Pt.sup.II% was increasing or decreasing, allowing for appropriate adjustment of i. Together, these results demonstrate that the Pt.sup.II% can indeed be maintained over long time durations of catalysis through dynamically-controlled electrochemical oxidation.
(63) Careful control of the Pt.sup.II:Pt.sup.IV ratio during the reaction is essential for another reason: Pt.sup.IV ions suppress the irreversible decomposition of Pt.sup.II to Pt.sup.0..sup.15,39 Indeed, at the end of all of the EMOR trials, the bulk reaction solutions contained no visible Pt.sup.0 precipitates. Only a few adventitious Pt.sup.0 deposits were observed on the reactor surfaces and crevices where mass transport was restricted and replenishment of Pt.sup.IV was impeded (see Example 6). Although an extensive discussion of Pt.sup.0 deposition mechanisms is beyond the scope of the current work, the present results are consistent with the proposal that maintenance of a sufficient concentration of Pt.sup.IV prevents Pt.sup.0 formation.
(64) Analysis of methane oxidation products from the EMOR reactor. Operation of the EMOR reactor using the feedback modulation procedure described above allowed for continuous functionalization of methane (Table 2 and
(65) TABLE-US-00002 TABLE 2 Results of EMOR trials at T = 130° C. and P.sub.CH4 = 675 psi. Initial [Pt.sup.II] and [Pt.sup.IV] in the working solution were 3 mM and 7 mM, respectively, and the solution volume was 23 mL. The electrochemically active surface area of the Pt working electrode was 10.3 cm.sup.2. approx. approx. TOF.sup.e Time.sup.a i.sub.ave.sup.b ΔOCP.sup.c Final Product (μmol (rel. fraction)) TON.sup.e (h.sup.−1) (h) (mA) (mV) [Pt.sup.II] % CH.sub.3OH CH.sub.3Cl CH.sub.2(OH).sub.2.sup.d HCOOH CO.sub.2 CH.sub.3X Total CH.sub.3X Total 4.9 1.19 7.9 22% 60.5 20.1 2.2 0.1 1.1 1.4 1.6 0.29 0.32 (72%) (24%) (3%) (0%) (1%) 10.5 0.88 5.7 19% 93.7 27.9 5.1 1.2 4.4 2.3 2.9 0.21 0.27 (71%) (21%) (4%) (1%) (3%) 18.4 1.00 −2.8 22% 205.4 44.8 21.9 2.9 12.2 4.5 6.3 0.24 0.34 (72%) (16%) (8%) (1%) (4%) 29.3 0.91 −6.0 23% 268.0 52.0 36.4 7.2 24.1 5.8 9.3 0.20 0.32 (69%) (13%) (9%) (2%) (6%) .sup.aThe length of time the reactor was at the designated temperature, which spanned from ~80 minutes after the start of heating to the time at which the reactor was removed from the oil bath. .sup.bi.sub.ave was calculated by dividing the total charge passed by the reaction time. .sup.cΔOCP is the difference between the first and last OCP readings (=OCP.sub.last − OCP.sub.first). .sup.dThe hydrated form of formaldehyde, which is the predominant form of formaldehyde in the acidic pH employed. .sup.eThe TONs were determined from dividing the μmol of product by the average of the initial and final μmol of Pt.sup.II for each reaction. The TOFs were obtained by dividing the TON by the time duration of each reaction. The total number of turnovers were calculated by assuming that all oxidation reactions were catalyzed by Pt.sup.II: the total number of oxidizing equivalent were calculated as (μmol.sub.CH3OH + μmol.sub.CH3Cl + 2 * μmol.sub.CH2(OH)2 + 3 * μmol.sub.HCOOH + 4 * μmol.sub.CO2) and this sum was divided by the average μvmol.sub.PtII to determine total TON. For CH.sub.3X-specific turnovers, only (μmol.sub.CH3OH + μmol.sub.CH3Cl) was divided by μmol.sub.PtII.
(66) In all cases, CH.sub.3OH is observed as the majority product in 69-72% yield (Table 2). Appreciable quantities of CH.sub.3Cl are also observed with a yield that decreases from 24 to 13% as the reaction time increases (Table 2). Small amounts of overoxidized products (CH.sub.2(OH).sub.2, HCOOH and CO.sub.2) were observed in less than 20% combined yield. Taking these overoxidized products to represent Pt.sup.II-catalyzed oxidation of CH.sub.3OH by 1, 2 and 3-equivalents of Pt.sup.IV, respectively, the overall Faradaic efficiencies were in excess of 90% in all cases (Table 3).
(67) TABLE-US-00003 TABLE 3 Estimated Faradaic efficiencies of different reactor trials. Faradaic Time (hr) Efficiency 4.9 90.6% 10.5 96.4% 18.4 97.8% 29.3 94.0% 10.5 (5x concentrations) 101.4%
(68) The per-Pt.sup.II turnover numbers could not be rigorously determined due to minor fluctuations in [Pt.sup.II] over the course of the reaction (see above), but approximate values were calculated from the known initial and final Pt.sup.II amounts. For the longest trial, TON values of 6 and 9 for monofunctionalized products (CH.sub.3X═CH.sub.3OH and CH.sub.3Cl) and total oxidation events were obtained, respectively (Table 2). The TOF for CH.sub.3X, estimated to be 0.2-0.3 h.sup.−1, showed a decreasing trend with increasing reaction time due to the overoxidation of CH.sub.3OH. In contrast, the TOF for total oxidation events was relatively constant at ca. 0.3 h.sup.−1 for different reaction times. Together, these observations demonstrate that electrochemical re-oxidation effectively sustains Pt.sup.II-based methane functionalization catalysis.
(69) Combining the four trials in Table 2,
(70) TABLE-US-00004 TABLE 4 Rate constants from fitting experimental data with the mechanism in FIG. 5, (b). k.sub.1 k.sub.2 k.sub.3 k.sub.4 k.sub.5 k.sub.6 Value (mM.sup.−1 hr.sup.−1) 1.1 × 10.sup.−2 1.9 × 10.sup.−2 8.5 × 10.sup.−2 4.0 × 10.sup.−1 3.9 × 10.sup.−3 5.7 × 10.sup.−2
(71) An electrochemical approach for continuous methane-to-methanol conversion using aqueous Pt.sup.II catalysts has been establishes. Cl-adsorbed Pt surfaces were shown to be competent for the inner-sphere two-electron oxidation of Pt.sup.II to Pt.sup.IV while inert toward parasitic oxidation of the methanol product. In situ potential measurements and current modulation allowed us to carry out continuous steady-state catalysis by maintaining the Pt.sup.II:Pt.sup.IV ratio. While the test reactors were run up to 30 h, further reactor engineering to incorporate automatic real-time current modulation, enhance solution mixing, and rigorously separate the anode and cathode compartments should allow for extended operation. Moreover, integration of an oxygen-consuming counter electrode will enable net aerobic methane-to-methanol conversion. Examples of oxygen-consuming electrodes are disclosed in the following U.S. patents: U.S. Pat. Nos. 10,202,700; 9,163,318; 9,118,082; and 4,603,118; which are each incorporated herein by reference in their entirety.
(72) While additional challenges must be overcome in order to realize practical Pt.sup.II-catalyzed methane conversion,.sup.15 it is believed that the electrochemical approach developed here will enable continued progress toward practical technologies for aerobic methane valorization.
(73) The present disclosure relates to a process for oxidizing a compound, comprising: (i) providing a reaction mixture, comprising water, a source of Pt.sup.II species at an initial concentration, a compound of formula R.sup.1-R.sup.2, an anion, and a Bronsted acid; (ii) applying electrical potential or electrical current to the reaction mixture at a temperature, thereby oxidizing the compound of formula R.sup.1-R.sup.2; and (iii) measuring the concentration of Pt.sup.II species in the reaction mixture;
(74) wherein the anion is chloride, fluoride, bromide, iodide, a carboxylate, nitrate, perchlorate, phosphate, or sulfate;
(75) the initial concentration of Pt.sup.II species is about 1 mM to about 10 M;
(76) R.sup.1 is C.sub.1-C.sub.20 alkyl, C.sub.3-C.sub.12 cycloalkyl, C.sub.5-C.sub.10 heterocyclyl, C.sub.6-C.sub.12 aryl, or C.sub.5-C.sub.12 heteroaryl; and
(77) R.sup.2 is H, —OH, —C(═O)H, or —C(═O)OH.
(78) In some embodiments, the electrical potential is applied; and the electrical potential is adjusted to maintain the concentration of Pt.sup.II species at about 95% to about 105% of the initial concentration.
(79) In certain embodiments, electrical current is applied; and the electrical current is adjusted to maintain the concentration of Pt.sup.II species at about 95% to about 105% of the initial concentration.
(80) In some embodiments, the reaction mixture is contained within a reaction vessel comprising a working electrode, and a counter electrode, and, optionally, a reference electrode.
(81) In certain embodiments, the reaction vessel further comprises a Pt.sup.II sensing electrode.
(82) In some embodiments, the reaction vessel is a flow reaction vessel.
(83) In certain embodiments, the concentration of Pt.sup.II species is measured potentiometrically.
(84) In some embodiments, the concentration of Pt.sup.II species is measured with a Pt.sup.II sensing electrode. For example, the Pt.sup.II sensing electrode is selected from the group consisting of a Pt foil electrode, a Pt mesh electrode, a Pt wire electrode, and a platinized Pt/H.sub.2 electrode.
(85) In certain embodiments, the working electrode is selected from the group consisting of a Pt foil electrode, a Pt mesh electrode, an Hg/HgSO.sub.4 electrode, an Ag/AgCl electrode, a Pt wire electrode, a platinized Pt/H.sub.2 electrode, a calomel electrode, a fluorine-doped tin oxide electrode, an indium-doped tin oxide electrode, a glassy carbon electrode, a carbon black electrode, a pyrolytic graphite electrode, a graphite electrode, a carbon nanotube electrode, and a boron-doped diamond electrode. For example, the working electrode is a Pt foil electrode.
(86) In some embodiments, the reference electrode is selected from the group consisting of a Pt foil electrode, a Pt mesh electrode, an Hg/HgSO.sub.4 electrode, an Ag/AgCl electrode, a Pt wire electrode, a platinized Pt/H.sub.2 electrode, a calomel electrode, a fluorine-doped tin oxide electrode, an indium-doped tin oxide electrode, a glassy carbon electrode, a carbon black electrode, a pyrolytic graphite electrode, a graphite electrode, a carbon nanotube electrode, and a boron-doped diamond electrode. For example, the reference electrode is an Ag/AgCl electrode.
(87) In certain embodiments, the counter electrode is selected from the group consisting of a Pt foil electrode, a Pt mesh electrode, an Hg/HgSO.sub.4 electrode, an Ag/AgCl electrode, a Pt wire electrode, a platinized Pt/H.sub.2 electrode, a calomel electrode, a fluorine-doped tin oxide electrode, an indium-doped tin oxide electrode, a glassy carbon electrode, a carbon black electrode, a pyrolytic graphite electrode, a graphite electrode, a carbon nanotube electrode, and a boron-doped diamond electrode. For example, the counter electrode is a Pt mesh electrode.
(88) In some embodiments, the counter electrode is immersed in a solution of an electron acceptor. For example, the electron acceptor is a proton or vanadyl sulfate. Alternatively, the counter electrode is an oxygen-consuming electrode.
(89) In certain embodiments, the anion is chloride, fluoride, acetate, nitrate, perchlorate, phosphate, or sulfate. For example, the anion is chloride.
(90) In some embodiments, the chloride is a constituent of a salt selected from the group consisting of NaCl, KCl, LiCl, CsCl, RbCl, MgCl.sub.2, CaCl.sub.2, BaCl.sub.2, NH.sub.4Cl, and HCl. For example, the salt is NaCl.
(91) In certain embodiments, the source of Pt.sup.II species is selected from the group consisting of K.sub.2PtCl.sub.4, Na.sub.2PtCl.sub.4, Li.sub.2PtCl.sub.4, H.sub.2PtCl.sub.4, (NH.sub.4).sub.2PtCl.sub.4, K.sub.2PtBr.sub.4, Na.sub.2PtBr.sub.4, Li.sub.2PtBr.sub.4, H.sub.2PtBr.sub.4, (NH.sub.4).sub.2PtBr.sub.4, K.sub.2Pt(CN).sub.4, Na.sub.2Pt(CN)l.sub.4, Li.sub.2Pt(CN).sub.4, H.sub.2Pt(CN).sub.4, (NH.sub.4).sub.2Pt(CN).sub.4, K.sub.2PtCl.sub.6, Na.sub.2PtCl.sub.6, Li.sub.2PtCl.sub.6, H.sub.2PtCl.sub.6, (NH.sub.4).sub.2PtCl.sub.6, Pt(NH.sub.3).sub.4Cl.sub.2, Pt(NH.sub.3).sub.4(NO.sub.3).sub.2, Pt(NH.sub.3).sub.4(OH).sub.2, Pt(NH.sub.3).sub.4Cl.sub.4, and PtO.sub.2. For example, the source of Pt.sup.II species is K.sub.2PtCl.sub.4.
(92) In some embodiments, the Bronsted acid is selected from the group consisting of H.sub.2SO.sub.4, HCl, HNO.sub.3, H.sub.3PO.sub.4, HClO.sub.4, and a carboxylic acid. For example, the Bronsted acid is HCl.
(93) In certain embodiments, the temperature is about 20° C. to about 500° C. For example, the temperature is about 150° C. to about 300° C.
(94) In some embodiments, electrical current is applied at a constant current.
(95) In certain embodiments electrical potential is applied under constant potential conditions.
(96) In some embodiments, the compound of formula R.sup.1-R.sup.2 is an alkane or a cycloalkane.
(97) In certain embodiments, the compound of formula R.sup.1-R.sup.2 is methane.
(98) In certain embodiments the compound of formula R.sup.1-R.sup.2 is oxidized to an alcohol. For example, the alcohol is a diol or a polyol.
EXAMPLES
(99) Although methods and materials similar or equivalent to those described herein can be used in the practice of the present invention, suitable methods and materials are described below. The invention is further described in the following examples, which do not limit the scope of the invention described in the claims.
(100) Chemicals and Materials
(101) Potassium tetrachloroplatinate (K.sub.2PtCl.sub.4, 99.9% metals basis) was purchased from Strem chemicals. Sodium hexachloroplatinate hexahydrate (Na.sub.2PtCl.sub.6.6H.sub.2O, 31.3% Pt), platinum foil (0.025 mm thick), mesh wire (99.9% metals basis), and silver wire (1.0 mm dia., 99.999%) were purchased from Alfa Aesar. Glassy carbon disk (3 mm dia.) and platinum disk (2 mm dia.) electrodes and Hg/Hg.sub.2SO.sub.4 (in sat. K.sub.2SO.sub.4; 0.64 V vs SHE) reference electrode were purchased from CH Instruments. Fluorine-doped tin oxide (FTO) (TEC15, ˜7 Ω/sq) was purchased from Hartford Glass Co. Inc. (Hartford City, Ind.). Nafion 117 (178 μm thick) and Nafion HP (20 μm thick; PTFE-reinforced) were purchased from Ion Power Inc., and polybenzimidazole membranes (55 μm thick) were purchased from PBI Performance Products Inc. Ceramic fritted glass tubes for the home-made double-junction Ag/AgCl reference electrode were purchased from Pine Instruments. Methane (UHP GR 4.0) was purchased from Airgas. All solutions were prepared with ultrapure water (Milli-Q Type 1; resistivity=18 MΩ-cm).
(102) Electrochemical Methods
(103) Electrochemical experiments were performed using a Biologic VMP3 or CHI760E potentiostat, with the latter showing more stable responses for high temperature experiments. Glassy carbon and platinum disk electrodes were polished successively with 1 μm, 0.3 μm, and 0.05 μm alumina slurry on a soft polishing cloth, with >5 min. of sonication in Milli-Q water in between. At room temperature, the counter compartment was separated from the working solution by a Nafion 117 (˜180 μm thick) membrane and a Pt mesh was used as the counter electrode. Room temperature cyclic voltammetry and bulk electrolysis were performed under ambient conditions.
(104) All potential values in the manuscript are referenced to the Standard Hydrogen Electrode (SHE). Current values were reported as current densities in most cases, normalized by the surface area of the electrode. For glassy carbon and FTO electrodes, the geometric surface areas were used. For Pt electrodes, the electrochemically active surface area (“real surface area”) was determined by integrating the hydrogen underpotential deposition (H-UPD) region and dividing by the known capacitance for surface-adsorbed H (210 μC/cm.sup.2) (
(105) High-Temperature Electrochemistry
(106) The reactor and its operation. A modified Parr reactor (
(107) While omitted in the schematic diagram of the reactor (
(108) This was done in order to reduce the working solution volume for easier stirring and less amount of Pt salts needed. A custom-made PTFE piece was placed between the glass liner and the glass cell to fill the void space between the two and hold the working electrode, reference electrode and counter compartments in their respective positions. At the end of a high-temperature experiment, the solution volume decreased from 23 mL to 18-20 mL from evaporation and droplets of liquid condensed on the inner surfaces of the reactor. These were collected separately in the analysis (see below).
(109) To set up the reactor, the working solution (23 mL) and counter solution were first degassed with Ar or N.sub.2. After the various parts of the reactor were assembled and the reactor sealed, the headspace was purged with Ar or N.sub.2 by three vacuum-refill cycles. For EMOR, the headspace was filled at room temperature with 500 psi of methane with at least three pressurization-vent cycles.
(110) The solution was constantly stirred at 200 rpm with a spinfin stir bar, which has the advantage of having a relatively stationary footprint. Since the reactor walls prevented visual confirmation of effective stirring, the following procedure was used to ensure convective transport in all reactor runs: after reactor assembly and setup, the electrode was polarized at 1.06 V vs SHE and the chronoamperometric trace was recorded. Then, stirring rate was gradually increased to 200 rpm. If the current increased due to convective mass transport (e.g.,
(111) After confirming stirring, the reactor was placed in an oil bath and heated to 130° C. The actual CH.sub.4 pressure during reactor operation (130° C.) is estimated at 675 psi according to the ideal gas law. During heating, the open circuit potential of the electrode was monitored and showed a steady and reproducible increase (
(112) The working electrode (WE). A platinum wire or a platinum foil (for measurements of Pt.sup.II electro-oxidation faradaic efficiencies and EMOR) was used as the working electrode. They were cleaned before and after each experiment by several cycles of potential sweep in 0.5 M H.sub.2SO.sub.4 between 1.14 V and −0.4 V vs SHE until a reproducible cyclic voltammogram was obtained with characteristic hydrogen underpotential deposition and surface oxide formation features. Generally, little change was observed before and after each experiment (
(113) The reference electrode (RE). For the reference electrode, a double-junction Ag/AgCl reference electrode was used. A clean silver wire (1.0 mm dia., 99.999%) was polished with fine-grit sandpaper and sonicated in 3% HNO.sub.3 and Milli-Q water for 10 min. each. Then, it was galvanostatically oxidized at 10 μA/cm.sup.2 for >24 hr in 0.5 M H.sub.2SO.sub.4 and 10 mM NaCl, with a graphite counter electrode separated from the working solution by a Nafion 117 membrane. The resulting AgCl-coated wire was encased in a glass tube closed at one end with a ceramic frit, which was encased in another larger glass tube with a ceramic frit tip. The potential of the reference electrode fabricated as such was −0.333 V vs Hg/Hg.sub.2SO.sub.4, or +0.307 V vs SHE at room temperature. Potentials at high temperature was also converted to the SHE scale by adding 0.307 V. While redox potential can vary with temperature,.sup.40 it was observed that using this conversion value leads to background Pt H-UPD wave potentials that coincide between room and 130° C. data (
(114) The counter electrode (CE) and counter compartment. The counter electrode was a Pt mesh separated from the working solution with H.sup.+-conducting membranes. For the EMOR trials that took several hours and had considerable amount of charge passed, it was necessary to prevent the reduction of H.sup.+ to H.sub.2 at the counter electrode because H.sub.2 was found to diffuse into the working solution and reduce the Pt ions to metallic Pt.sup.0. ˜3 M of vanadyl sulfate ((V.sup.IVO)(SO.sub.4)) was dissolved into the counter compartment electrolyte (0.5 M H.sub.2SO.sub.4 and 10 mM NaCl) to function as a surrogate electron acceptor; the blue V.sup.IVO.sup.2+ ions are reduced to V.sup.III ions at potentials more positive of H.sup.+ reduction, thus functioning as the terminal oxidant in the system. With the vanadyl ions, no H.sub.2 was detected in the headspace GC analysis.
(115) As for the H.sup.+-conducting membrane that separates the working and counter solutions, the temperature and presence of Pt ions necessitated the simultaneous employment of two materials. The H.sup.+-conducting membrane stack consisted of alternating layers of Nafion HP (˜20 m thick, PTFE-enhanced) and polybenzimidazole membranes; the Nafion is chemically stable towards Pt ions, but has a low operation temperature (up to around 80° C.). Specifically, the glass transition temperature of Nafion is 110° C.,.sup.41 and at 130° C. loss of ionic conductivity for the thicker Nafion 117 or slow electrolyte leakage for the thinner Nafion HP was observed. On the other hand, the polybenzimidazole retains its performance at high temperature, but having aryl C—H bonds that can be activated by Pt.sup.II, seemed to be reactive towards Pt ions so that Pt ions deposit as black Pt.sup.0 on the membrane (
Example 1. Evaluation of Pt.SUP.II .Electro-Oxidation
(116) Carbon electrodes. Carbon looked promising at first, as a glassy carbon electrode shows a clear electrochemical oxidation wave in the presence of Pt.sup.II ions (
(117) In order to rationalize these observations, the following hypothesis was put forth, based on the series of CV acquired successively (
(118) As for the current decay at the higher potential of 1.39 V (
(119) From the fact that deactivation was partially reversed upon negative polarization of the electrode to ˜0.5 V vs SHE (
(120) For carbon electrodes, bulk electrolysis was also attempted. In spite of the decay in current density during oxidation, if a high-surface area carbon electrode (e.g. graphite felt or carbon paper) was used, bulk conversion of Pt.sup.II ions to Pt.sup.IV ions could be achieved (
(121) Fluorine-doped tin oxide (FTO) electrodes. FTO is a cheap and commonly used electrode material with optical transparency and high chemical stability. In particular, it has been shown to be remarkably robust in highly acidic and oxidizing environment..sup.2 Therefore, the ability of FTO to effect electrochemical oxidation of Pt.sup.II to Pt.sup.IV was investigated. As shown in
(122) Pt Electrodes. Additional Information for the Interpretation of Pt.sup.II CVs.
(123) Is the amount of dissociated Cl.sup.− enough to suppress oxide formation? The Pt.sup.IICl.sub.4.sup.2− ion undergoes slow acid hydrolysis in aqueous solutions with a rate constant of 4×10.sup.−5 s.sup.−1..sup.0.5 Therefore, after 5 min., a freshly prepared 1 mM K.sub.2Pt.sup.IICl.sub.4 solution will have generated 0.01 mM Cl.sup.−, and after an hour, 0.13 mM. Such a small concentration of Cl.sup.− turns out to be enough to suppress oxide formation, especially at lower potentials (
(124) Suppression of Pt.sup.IV reduction in the presence of 10 mM Cl.sup.−. It has been argued above, from the suppression of oxide formation, that the surface of Pt electrode adsorbs Cl.sup.− from hydrolysis of the Pt.sup.IICl.sub.4.sup.2− ions even without additional Cl.sup.− ions. However, the Pt.sup.IV reduction wave was suppressed only when more Cl.sup.− was added. This is because Cl.sup.− adsorption depends on the electrode potential. The Cl.sup.− adsorption isotherm determined with radioactive Cl.sup.− (
(125) As a side note, Pt.sup.IV reduction was observed if more negative potentials were reached (
Example 2. Blocking Effect of the Surface Oxide at High Potentials
(126) While Cl.sup.− ions adsorb to Pt electrodes and suppress oxide formation, at high potentials (above 1.1 V vs RHE) oxide formation resumes (
(127) Acquisition of current-overpotential relationship (Tafel plot). The raw data for the Tafel plot is shown in
(128) Assessment of Pt.sup.0-catalyzed non-electrochemical oxidation of CH.sub.3OH.
(129) To account for oxidation of CH.sub.3OH catalyzed by Pt.sup.II alone, control experiments were performed in parallel with ampules that do not contain the metallic Pt pieces. Following 3 hours at 130° C., 2.8±0.2 mM CH.sub.3OH was oxidized in the presence of Pt metal, whereas the same amount, 2.7±0.4 mM, was oxidized in the absence of metallic Pt. Therefore, it was concluded that Faradaic or non-Faradaic overoxidation of the methanol product is negligible on Pt electrodes during EMOR.
Example 3. Effect of the Concentrations of H.SUB.2.SO.SUB.4 .and Cl.SUP.− on the Catalytic C—H Oxidation Activity of Pt.SUP.II
(130) In order to select the electrolyte environment for carrying out the proposed EMOR, the effect of electrolyte composition on the catalytic activity of Pt.sup.II for methane oxidation and undesired methanol oxidation was explored.
(131) Choice of acid and the effect of its concentration. The pH of the solution should be acidic in order to prevent hydrolytic degradation of the platinum ions at elevated temperatures, unless there is a high concentration of Cl.sup.−..sup.30 Conveniently, the low pH requirement (i.e. high concentration of H.sub.3O.sup.+ ions and conjugate base anions) automatically makes the solution electrically conductive, which is a prerequisite for electrochemistry. Sulfuric acid was chosen as in many other works because it is chemically very stable and low-cost, and are expected to interfere minimally with the C—H activation step of Pt.sup.II..sup.51 The concentration of sulfuric acid showed a small yet measurable effect on the rate of Pt.sup.II-catalyzed oxidation of methane to methanol and further oxidation of methanol (
(132) Effect of chloride concentration. The presented data highlight that Cl.sup.− is essential for inhibiting CH.sub.3OH oxidation at the Pt surface. However, Cl.sup.− ions are also known to inhibit the C—H activation step in
(133) Therefore, initially (before the information about electrode passivation by Cl.sup.− was obtained) attempts were made to decrease [Cl.sup.−] as much as possible by exploiting the fact that the electrochemical oxidation of Pt.sup.II to Pt.sup.IV proceeds even in the absence of extra Cl.sup.−. A solution of 3 mM Pt.sup.II and 7 mM Pt.sup.IV having a net “negative” Cl.sup.− concentration was prepared by generating the Pt.sup.IV ions by bulk electrolysis of a solution of K.sub.2Pt.sup.IICl.sub.4 without any added Cl.sup.− (cf. Pt.sup.IV from Na.sub.2Pt.sup.IVCl.sub.6 has two more Cl.sup.− than Pt.sup.II). With the expectation that this will increase the fraction of Pt.sup.IICl.sub.2(H.sub.2O).sub.2 among the Pt.sup.II ions in the solution and accelerate the overall rate for methane oxidation, the solution was tested for reaction with methane. Surprisingly, this solution actually showed slower production of methanol compared to a solution containing equal concentrations of Pt.sup.II and Pt.sup.IV but Pt.sup.IVCl.sub.6.sup.2− as the Pt.sup.IV ions (
(134) On the other hand, adding in 10 mM of Cl.sup.− decreased the rate of methane-to-methanol conversion only slightly. The reduction in the overall rate was more pronounced at 100 mM of Cl.sup.−, but was less than an inverse first order, as the rate decreased by only ˜⅓ for a 10-fold increase in [Cl.sup.−]; the reaction order in Cl.sup.− depends on the range of [Cl.sup.−]..sup.55 The effect of [Cl.sup.−] on methanol oxidation (
Example 4. Mathematical Treatment of the Relationship Between the Applied Current and the Pt.SUP.II.:Pt.SUP.IV .Ratio
(135) Given the 100% Faradaic efficiency of Pt.sup.II/IV oxidation at the Pt electrode, the molar rate of Pt.sup.II oxidation, r.sub.ox, is directly proportional to the applied current (i):
(136)
where F is Faraday's constant and V is the volume of the reaction solution. The denominator contains a factor of 2 to account for the two electrons required for each Pt.sup.II/IV oxidation reaction. The rate of methane oxidation catalysis, r.sub.cat, is first-order in [Pt.sup.II]:
r.sub.cat=k.sub.obs[Pt.sup.II] (2)
where k.sub.obs is the observed pseudo-first order rate constant under the CH.sub.4 pressure and temperature conditions employed. For every catalytic turnover, an equivalent of Pt.sup.IV is reduced to Pt.sup.II, and, thus, r.sub.cat has a positive contribution to d[Pt.sup.II]/dt. On the other hand, r.sub.ox has a negative contribution to d[Pt.sup.II]/dt. Overall, the following is obtained:
(137)
(138) For a fixed value of applied current, r.sub.ox is time-invariant, thus integration yields:
[Pt.sup.II]=Ce.sup.k.sup.
Upon solving for the integration constant C using the initial conditions, the following is obtained:
[Pt.sup.II]=([Pt.sup.II].sub.t=0−r.sub.ox/k.sub.obs)e.sup.k.sup.
(139) If r.sub.ox exactly equals the rate of Pt.sup.II-catalyzed C—H functionalization (r.sub.ox=k.sub.obs[Pt.sup.II].sub.t=0), the time-dependent exponential term in equation 6 will go to zero and [Pt.sup.II] will remain constant over time. However, even very small differences between r.sub.ox and k.sub.obs[Pt.sup.II].sub.t=0 will result in a non-zero exponential term that will cause the [Pt.sup.II] and, thus, the Pt.sup.II:Pt.sup.IV ratio, to rapidly deviate from its initial value over time. If r.sub.ox is constantly re-adjusted to match r.sub.cat, however, [Pt.sup.II] can be maintained at a steady-state. Therefore, these equations highlight the need to constantly modulate the rate of Pt.sup.II electro-oxidation, r.sub.ox.
Example 5. The Relationship Between Overpotential (η) and Reactor Configuration
(140) The required η is determined by the current density (j) required for steady-state catalysis, and j equals the required current (i) divided by the electrode area (A). Since i depends on the reactor solution volume (V) and the catalytic rate constant (k.sub.obs) (eq. 1 and 4 above), the magnitude of η will also depend on these parameters.
(141) While enlarging A will decrease η and, thus, the electrical energy input, it will also increase electrode cost and may increase the rate of parasitic Pt.sup.0-catalyzed CH.sub.3OH oxidation. It is important to underscore that in the disclosed reactors, η was quite small (<50 mV) even when the electrode was sufficiently small as to observed negligible surface-mediated CH.sub.3OH oxidation (see Assessment of Pt.sup.0-catalyzed non-electrochemical oxidation of CH.sub.3OH in Section 2). Also, because the rate of Pt.sup.II electro-oxidation at any η is proportional to [Pt.sup.II], the [Pt.sup.II] can be increased to increase the overall rate of catalysis without requiring additional overpotential.
Example 6. Observation of Pt.SUP.0 .in the Reactor
(142) As stated above, Pt.sup.II decomposes to Pt.sup.0 when the oxidant, Pt.sup.IV, is depleted. In the reactors where the Pt.sup.II:Pt.sup.IV ratio was constantly monitored and controlled, no Pt.sup.0 was visible in the well-stirred portion of the working solution. However, in areas of poor convection, Pt.sup.0 formation was observed. First, there were some specks of grey Pt.sup.0 on the upper parts of the glass cell wall where droplets of the reaction solution had splashed (
(143) The amount of Pt ions that deposited as Pt.sup.0 was calculated from the difference in total μmol of Pt.sup.II and Pt.sup.IV ions before and after the reaction. Dividing this by the initial μmol of Pt ions, obtain the % loss of Pt ions for each EMOR trial can be obtained, as shown in Table 2 and the concentration scale-up trial in Table 5. As shown in Table 6, the amount of the irreversible Pt.sup.0 deposition increases with increasing reactor operation time. The higher concentration trial showed negligible Pt.sup.0 loss, which may be due to the higher Pt.sup.IV concentration overall.
(144) TABLE-US-00005 TABLE 5 EMOR reactor results from two trials where run duration was identical (10.5 h) but concentrations of Pt.sup.II, Pt.sup.IV and Cl.sup.− differed by 5 times. approx. TOF.sup.d i.sub.ave.sup.b Final Product (μmol (rel. fraction)) approx. TON.sup.d (hr.sup.−1) [Pt.sup.II] (mA) Pt.sup.II (%) CH.sub.3OH CH.sub.3Cl CH.sub.2(OH).sub.2 HCOOH CO.sub.2 CH.sub.3X Total CH.sub.3X Total 3 0.88 19% 93.7 27.9 5.1 1.2 4.4 2.7 3.4 0.26 0.32 (71%) (21%) (4%) (1%) (3%) 15 2.47 20% 178.9 131.6 32.6 3.0 4.9 1.2 1.5 0.11 0.15 (51%) (37%) (9%) (1%) (1%)
(145) TABLE-US-00006 TABLE 6 Amount of Pt.sup.0 deposition from reactor operations of varying time duration. Time (hr) Pt loss as Pt.sup.0 4.9 3.0% 10.5 4.4% 18.4 6.5% 29.3 13% 10.5 (5x concentrations) 0.0%
(146) Explanation for normalization of product concentration by i.sub.ave in
(147) Concentration scale-up trial. All of the EMOR reactor experiments reported in this disclosure were done with identical reaction solution composition ([Pt.sup.II]=3 mM, [Pt.sup.IV]=7 mM, [Cl.sup.−]=10 mM). In order to gain further understanding of the system, it was attempted to scale up the concentrations of all species (Pt.sup.II, Pt.sup.IV and Cl.sup.−) by 5 times. The reactor was run for 10.5 hr for straightforward comparison with a reactor run for the same length of time with the default concentrations. The result is shown in Table 5, and here are some differences that were observed for the higher concentration trial: (i) The overall rate of catalysis (r.sub.cat) increased thanks to the increased Pt.sup.II concentration (compare product μmols and i.sub.ave's). The increase was not 5-fold but rather ˜2.5-fold because of the inhibitory effect of Cl.sup.−, which is reflected in the ˜2-fold reduction in TON and TOF. (ii) Due to the higher Cl.sup.− concentration, more CH.sub.3Cl and less CH.sub.3OH were formed. (iii) The fraction of CO.sub.2 was lower even though the reactor was run for the same amount of time and generated higher CH.sub.3OH concentration. In combination with the fourth observation (negligible Pt.sup.0 deposition), this observation supports the hypothesis set forth in Section 6, that further oxidation of CH.sub.2(OH).sub.2 and HCOOH inside the EMOR reactor may have been catalyzed by Pt.sup.0. (iv) There was almost no loss of Pt ions as Pt.sup.0, presumably due to a higher concentration of Pt.sup.IV (see above).
Example 7. Simulation of Reactions in the EMOR Reactor
(148) Simulation details. The concentrations of various methane oxidation products were calculated numerically with the simple mechanism in
(149)
(150) Δt was set to 0.0093 hr, a sufficiently small value that showed no difference in the simulation when it was increased or decreased. With the given pressure and temperature, [CH.sub.4] was set to 44 mM..sup.57 This is an approximate value because the equation for calculating Henry's constant at different temperatures was only validated in the range T=273-361 K, while the reactor was run at 403 K. P.sub.CH4 and [CH.sub.4] was considered to be constant throughout the reactor run because the amount of methane that was converted to products in the EMOR reactors (<400 μmol for the longest reactor run) was negligible compared to the amount of methane in the large headspace (˜200 mmol). Then, the parameters k.sub.1-k.sub.6 were adjusted until a good fit with experimental reactor data was achieved. The fitted parameters are given in Table 4. To emphasize, the fitted parameters are not true rate constants but apparent values, and that they are crude estimations as the data-to-parameter ratio is low and the reaction mechanism (
Example 8. Independent Determination of Relative Rate Constants Outside the EMOR Reactor
(151) CH.sub.4 vs. CH.sub.3OH oxidation. In the literature, there are two cases that explicitly report experimentally assessed selectivity of aqueous Pt.sup.II chloride salt for CH.sub.4 vs CH.sub.3OH (which is not necessarily identical to the selectivity of RCH.sub.3 vs RCH.sub.2OH). The experiments were reproduced by the inventors. The different relative rates are summarized in Table 7. Parenthetically, a model Pt.sup.II complex in trifluoroethanol, (N—N)Pt.sup.II(CH.sub.3)(TFE) (N—N═ArN=C(CH.sub.3)—C(CH.sub.3)═NAr, TFE=trifluoroethanol), showed relative rates of C—H activation of k.sub.CH4/k.sub.CH3OH=0.77..sup.12
(152) TABLE-US-00007 TABLE 7 Experimentally assessed relative rates of C—H oxidation of CH.sub.4 and CH.sub.3OH by Pt.sup.II + Pt.sup.IV. T P.sub.CH4 P.sub.O2 Duration k.sub.CH4/ (° C.) (atm) (atm) (hr) k.sub.CH3OH Ref. 105 41, 83 14 >300 0.17.sup.a 59 120 10 0 1 6 .sup. 11 130 6.9 0 1.17 0.8-1.2 This work .sup.aAuthors mention possibility of Pt.sup.0 formation during the reaction.
(153) For the estimation experiment, two identical high-pressure NMR tubes were charged with the same solution of 3 mM Pt.sup.II+7 mM Pt.sup.IV in the 0.5 M H.sub.2SO.sub.4+10 mM NaCl electrolyte. One contained 7.5 mM of CH.sub.3OH while the other did not. The tube without CH.sub.3OH (Tube 1) was pressurized with 100 psi of CH.sub.4, while the tube containing CH.sub.3OH (Tube 2) was pressurized with 100 psi of Ar. Another heavy-walled NMR tube was charged with blank electrolyte containing internal standards and pressurized with 100 psi of CH.sub.4 (Tube 3). The three heavy-walled NMR tubes were heated together in an oil bath for 1 hr and 10 min at 130° C., then quantitated for the amount of CH.sub.3OH and compared with the initial CH.sub.4 or CH.sub.3OH concentration. The initial CH.sub.4 concentration in Tube 1 was estimated from Tube 3, which showed [CH.sub.4]=8.6 mM before heating and 5.7 mM after heating due to reduced solubility of methane at elevated temperatures; it is difficult to determine the exact CH.sub.4 concentration in Tube 1 because the constricted geometry of the tube slows down gas/liquid equilibration. As the table shows, from 5.7-8.6 mM of methane 1.1 mM of net methanol formation was observed (13-19% of initial CH.sub.4), and from 7.5 mM of methanol 1.2 mM of net oxidation was observed (16% of initial CH.sub.3OH). Taking the ratio of the relative reacted amounts, k.sub.CH4/k.sub.CH3OH is estimated to be 0.8-1.2. These results are summarized in Table 8.
(154) TABLE-US-00008 TABLE 8 Concentrations of CH.sub.4 and CH.sub.3OH before and after reaction with Pt.sup.II + Pt.sup.IV at 130° C. Initial Final Reacted amount Tube 1 [CH.sub.4] = 8.6 .fwdarw. [CH.sub.3OH] = 1.1 mM 5.7 mM 1.1 mM (13-19%) Tube 2 [CH.sub.3OH] = [CH.sub.3OH] = 1.2 mM 7.5 mM 6.3 mM (16%)
(155) CH.sub.3OH, CH.sub.2(OH).sub.2, HCOOH oxidation. Sealed glass ampules containing solutions of Pt.sup.II, Pt.sup.IV and the different substrates in 0.5 M H.sub.2SO.sub.4+10 mM NaCl electrolyte were heated at 130° C. The decrease in substrate concentrations for different time duration are compared in Table 9.
(156) TABLE-US-00009 TABLE 9 Estimation of rates of substrate oxidation by Pt.sup.II + Pt.sup.IV at 130° C. Substrate [S].sub.initial Duration Δ[S]/[S].sub.initial (=S) (mM) (hr) (%) CH.sub.3OH 11.13 3 44 (aver. of 3 trials) 9.17 3 40 (aver. of 3 trials) CH.sub.2(OH).sub.2 .sup.a 11.18 3 25 (aver. of 4 trials) HCOOH 10.89 3 9.3 (no Cl.sup.−) 8.94 8.5 21 .sup.a For CH.sub.2(OH).sub.2, some CH.sub.3OH was present initially because they were added as a polymerization inhibitor in the concentrated formaldehyde bottle. Δ[CH.sub.2(OH).sub.2] was calculated by subtracting Δ[CH.sub.3OH] from Δ[CH.sub.2(OH).sub.2] in order to account for CH.sub.2(OH).sub.2 generated from CH.sub.3OH oxidation.
(157) Possible explanations for the discrepancy between the rates. The rate constants derived from simulation and stoichiometric reactions outside the EMOR reactor are all apparent or observed rate constants (k.sub.obs) which are extrinsic values that depend on the reaction conditions employed. While this precludes a direct comparison between the two sets of rate constants, comparison of the ratios of these rate constants, i.e. selectivities, can be made.
(158) The comparison shows that the selectivity of Pt.sup.II for CH.sub.4 over CH.sub.3OH was similar (k.sub.1/k.sub.2=0.8-1.2 vs. 0.6 for EMOR-simulated vs. non-EMOR estimation), but rates of further oxidation of CH.sub.3OH showed greater discrepancies (k.sub.2/k.sub.3=0.2 vs.>1 and k.sub.3/k.sub.4=0.2 vs>>1). These differences may point to Pt.sup.0-catalyzed oxidation of CH.sub.2(OH).sub.2 and HCOOH. While Cl-adsorption effectively suppresses the oxidation of CH.sub.3OH, it is unknown whether it will be equally effective in suppressing the oxidation of CH.sub.2(OH).sub.2 and HCOOH. This implies that the simulation-derived rate constants for Pt.sup.II-catalyzed oxidation of CH.sub.2(OH).sub.2 and HCOOH may have been overestimations.
Example 9. Control Experiment for Assessing Product Oxidation by VO.SUP.2+ .in the Counter Compartment
(159) As explained earlier, methane oxidation products in the reactor freely migrate to other parts of the reactor such as the reference and counter compartments via vaporization. The counter compartment contained a high (3 M) concentration of vanadyl sulfate, which has an oxidation potential capable of oxidizing methanol. It is, therefore, important to estimate the degree of product oxidation, if any, that occurs due to the vanadyl ions. The reactor was set up in the usual way except that the working solution was blank electrolyte spiked with 4.6 mM of CH.sub.3OH (total 105 μmol) without any Pt ions. The cell was pressurized with CH.sub.4 as usual and heated at 130° C. for 37 hr. After 37 hr, 0.7 μmol of CH.sub.2(OH).sub.2 and 2.5 μmol of CO.sub.2 were recorded. This amounts to ˜0.004 μmol of CH.sub.2(OH).sub.2 and ˜0.015 μmol of CO.sub.2 from 1 mM of CH.sub.3OH per hour. From this, it is estimated that ˜2% of the total CH.sub.2(OH).sub.2 and ˜10% of the total CO.sub.2 formed in the EMOR reactors may be attributed to oxidation by vanadyl ions in the counter compartment. As both CH.sub.2(OH).sub.2 and CO.sub.2 are minor products in the reactor trials, this contribution in the analysis was ignored.
Example 10. Faradaic Efficiency Measurements
(160) Faradaic efficiency (FE) is defined by the mols of product of electron transfer divided by the mols of electrons that were passed through the circuit.
(161) Bulk electrolysis of Pt.sup.II to Pt.sup.IV at 130° C. 22 or 23 mL solutions of 5 mM of K.sub.2PtCl.sub.4, 5 mM Na.sub.2PtCl.sub.6 and 10 mM NaCl in 0.5 M H.sub.2SO.sub.4 were oxidized with stirring at a Pt foil working electrode. A pure Pt.sup.II solution was not used because of its tendency towards disproportionation and Pt.sup.0 precipitation at elevated temperatures. The [Pt.sup.IV] at the end was measured by UV-Vis spectroscopy to calculate the μmol of Pt.sup.IV generated (ΔPt.sup.IV). The [Pt.sup.IV] at the end was measured by UV-Vis spectroscopy to calculate the μmol of Pt.sup.IV generated (ΔPt.sup.IV) using the following equation: FE=2*ΔPt.sup.IV/(μmol of e.sup.−).
(162) At the three different potentials that were tested, the Faradaic efficiencies were ˜100%. See Table 1 for the results. That additional error arises from the difficulty of measuring the solution volume (reduced due to evaporation within the reactor) accurately after the reaction.
(163) Faradaic efficiency of EMOR reactors. In the presence of methane, Pt.sup.IV in the solution is consumed by reacting with methane or products from methane oxidation. The overall Faradaic efficiency was calculated by summing up the μmols of the methane oxidation products multiplied by the number of oxidized equivalents according to
FE=2*(n.sub.CH3OH+n.sub.CH3Cl+2*n.sub.CH2(OH)2+3*n.sub.HCOOH+4*n.sub.CO2+ΔPt.sup.IV)/n.sub.e−
where n.sub.i denotes the mols of species i. Solutions in the working compartment, in the reference electrode compartment, and droplets condensed on the inner surfaces of the reactor were separately collected and analyzed by NMR to determine the concentrations of CH.sub.3OH, CH.sub.2(OH).sub.2 and HCOOH. These were multiplied by the respective solution volumes, and combined. As noted above, NMR quantitation of the counter compartment solution could not be carried out due to the high concentration of paramagnetic vanadium species. The headspace gas was analyzed for CH.sub.3Cl and CO.sub.2 (vide supra). The result is shown in Table 3.
(164) Because the FE for Pt.sup.II electro-oxidation is ˜100%, the FE for the EMOR reactors should also be ˜100%. Indeed, close to 100% FE values were observed. The missing FE may be accounted for by the products in the counter compartment that were not quantitated. Also, a significant margin of error is expected, as there are several sources of potential errors, e.g. NMR and GC measurements, solution volume estimation, possible deviation of gas solubility from that in pure water, etc.
Example 11. Quantitation of Pt Ions by UV-Vis Spectroscopy
(165) Quantitation of the Pt.sup.II and Pt.sup.IV ions was performed with UV-vis spectroscopy (Cary 50, Agilent). Pt.sup.IVCl.sub.6.sup.2− ions in aqueous solutions show a strong absorption at 262 nm, where Pt.sup.IICl.sub.4.sup.2− ions absorb little..sup.5 Pt.sup.IICl.sub.4.sup.2− ions show an absorption maximum at 214 nm, but this peak is often covered up under the broad absorbance of Pt.sup.IVCl.sub.6.sup.2− in mixed solutions.* On the other hand, the total concentration of Pt ions could be determined by reaction with SnCl.sub.2.sup.43 which gives rise to a strong absorbance at 404 nm. Therefore, the concentration of Pt.sup.II and Pt.sup.IV was determined by measuring the absorbance at 262 nm and the total concentration using the following equation, where ε.sub.PtIV and ε.sub.PtII denote the extinction coefficients of Pt.sup.II and Pt.sup.IV at 262 nm, and d denotes the dilution factor:
[Pt.sup.IV]=(A.sub.262 nm/d−ε.sub.PtIV*[Pt].sub.total)/(ε.sub.PtIV−ε.sub.PtII)
[Pt.sup.II]=[Pt].sub.total−[Pt.sup.IV]
(166) Importantly, Pt.sup.IICl.sub.4.sup.2− and Pt.sup.IVCl.sub.6.sup.2− ions undergo hydrolysis over time, and the species with less Cl.sup.− coordination has different values of extinction coefficient. Therefore, each sample was diluted in 1 M HCl and irradiated with a 4W UV lamp (252 or 365 nm) for >5 min. for complete anation prior to measurement of the 262 nm absorbance..sup.44
(167) Determination of ε for [Pt.sup.n].sub.total. Both Pt.sup.II and Pt.sup.IV (Pt.sup.IV is reduced to Pt.sup.II prior to complexation) undergo complexation with Sn.sup.IICl.sub.3.sup.− to give a strong orange-red color..sup.45 For accurate determination of the extinction coefficient at 404 nm, a Beer's plot was constructed with solutions of Pt.sup.II and Pt.sup.IV whose Pt concentrations were determined by ICP-MS. Stock solutions of Pt.sup.II and Pt.sup.IV were prepared from K.sub.2PtCl.sub.4 and Na.sub.2PtCl.sub.6, respectively. These stock solutions were diluted to three different concentrations with a 1 M SnCl.sub.2+3 M HCl solution and reacted for >5 min. The background subtracted absorbance was then plotted against the concentration determined by ICP-MS to give the extinction coefficient (
(168) Determination of ε.sub.PtIV and ε.sub.PtII at 262 nm. Freshly prepared stock solutions of K.sub.2PtCl.sub.4 and Na.sub.2PtCl.sub.6 were serially diluted in 1 M HCl and measured (
(169) *Note I: During the course of the work, it was discovered that the second absorption maximum of Pt.sup.IICl.sub.4.sup.2− ions at 230 nm, though lower in extinction coefficient (7.2×10.sup.3 cm.sup.−1 M.sup.−1),.sup.46 is suitable for determination of [Pt.sup.II] because absorption by Pt.sup.IVCl.sub.6.sup.2− ions hits a minimum at this wavelength. An alternative quantitation protocol that uses the absorbance at 230 nm and 262 nm showed identical results to the protocol described above that uses absorbance at 262 nm and absorbance at 404 nm from the SnCl.sub.3.sup.− complex of Pt ions.
(170) **Note II: The exact value of the extinction coefficients may slightly vary from the true values as the spectrometer was not calibrated with external standards (e.g. ε.sub.PtIV at 262 nm=2.45×10.sup.3 M.sup.−1 cm.sup.−1 according to ref. 47). However, this does not compromise the validity of the results because the same spectrometer was used throughout the studies and linearity of response was confirmed in the absorbance range (A=0.1-0.7) where measurement was carried out.
Example 12. Determination of Methane Oxidation Products
(171) CH.sub.3OH, CH.sub.2(OH).sub.2 and HCOOH. These solution-phase products were determined by NMR (Varian 500 MHz or Bruker 500/600 MHz instruments) with various solvent suppression techniques to suppress the H.sub.2O peak (presaturation, excitation sculpting or wet). The sample solution was mixed with 25 vol % of D.sub.2O solution containing acetic acid internal standard (caution: prolonged storage of this internal standard solution compromises the measured concentration via slow H/D exchange of CH.sub.3COOH in D.sub.2O), then adjusted to ˜2 M total acid concentration by the addition of 8 M D2SO.sub.4. This was done because the peak position of CH.sub.2(OH).sub.2 (hydrated form of formaldehyde, which is the predominant form in 0.5 M H.sub.2SO.sub.4) was close to that of the solvent water; lowering the pH shifted the water peak more downfield and allowed us to observe and integrate the CH.sub.2(OH).sub.2 peak (representative spectrum in
(172) For determining methane oxidation products in the reactor, solutions were collected from the working compartment, reference compartment, and droplets condensed on the inner walls. All of them contained some product because the high temperature of the reactor causes product migration via vaporization. The extent of migration was greater with longer reactor operations. As for small amounts of products in the counter compartment (counter compartment volume (3 mL)<<working compartment volume (23 mL)), the high concentration of paramagnetic vanadyl ions precluded their determination by NMR and were therefore excluded.
(173) CO.sub.2 and CH.sub.3Cl. These gaseous products were determined by gas chromatography (GC) measurement (SRI instruments, model 8610C) of the reactor headspace gas after the reactor has cooled down to room temperature. CO.sub.2 was calibrated by serial dilution of a commercial calibration gas (Product no. X08AR98C33A0000, Airgas) with Ar (
Example 13. Estimation of Reaction Rates of Pt.SUP.II.-Catalyzed C—H Oxidations
(174) In order to assess reaction rates of non-electrochemical catalysis by Pt.sup.II (i.e. Pt.sup.IV are stoichiometric oxidants and no re-oxidation of Pt.sup.II occurs), solutions of Pt.sup.II+Pt.sup.IV were heated in the presence of substrate in heavy-walled NMR tubes or glass ampules.
(175) To measure the rate of methane oxidation, heavy-walled NMR tubes (Norell, item no. S-5-500-HW-7) were charged with solutions of Pt.sup.II and Pt.sup.IV, pressurized to 100 psi of methane, and manually agitated for >2 min. to allow gas-liquid mixing and dissolve methane. The tubes were placed in a stirred oil bath and heated to 130° C. After a set time (typically ˜1.5 hr), the tubes were cooled down and the solution was withdrawn and analyzed by NMR.
(176) To measure the oxidation rate of methanol, formaldehyde, and formic acid, solutions of Pt.sup.II and Pt.sup.IV containing the substrate were flame-sealed in scored glass ampules (Kimble Chase, 1 mL, item no. 12010L-1), placed in an aluminum heating block with silicone oil, and heated to 130° C.
Example 14. Reactor Configuration for Electrochemical Methane Oxidation in Flow
(177) A flow electrochemical reactor is an advantageous system, which can be utilized in electrochemical oxidation of methane in view of the presently disclosed process for maintaining catalytically active Pt.sup.II in the methane oxidation system over prolonged periods of time. The necessary aspects of the flow electrochemical reactor involve: 1) Efficient mass transport of methane and Pt ions; 2) Incorporation of a robust H.sup.+-conducting membrane and appropriate counter reaction at the cathode; and 3) In situ separation of the product.
(178) A schematic representation of an appropriate electrochemical flow reactor design is shown in
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INCORPORATION BY REFERENCE
(180) All of the U.S. patents and U.S. patent application publications cited herein are hereby incorporated by reference. In case of conflict, the present specification, including definitions, will control.
EQUIVALENTS
(181) Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific embodiments of the invention described herein. Such equivalents are intended to be encompassed by the following claims.