Lens member and vehicle lighting unit
09822947 · 2017-11-21
Assignee
Inventors
Cpc classification
F21V7/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/27
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/0091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/43
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/176
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/322
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lens member in front of a light source can include: an incident portion dividing the entering light rays into first light rays obliquely upward and forward and second light rays obliquely upward and rearward; a first reflecting surface reflecting the first light rays; a second reflecting surface reflecting the second light rays; a third reflecting surface reflecting the second light rays reflected by the second reflecting surface; a fourth reflecting surface reflecting at least part of the first light rays reflected by the first reflecting surface and the second light rays reflected by the third reflecting surface; and a light exiting surface having a convex lens surface having a rear-side focal point. The fourth reflecting surface extends rearward from the rear-side focal point. A predetermined light distribution pattern is formed by superposing first and second partial light distribution patterns upon each other as a synthetic light distribution pattern.
Claims
1. A lens member, to be disposed in front of a light source, configured to include: a front end portion and a rear end portion, and to form a predetermined light distribution pattern including a cut-off line at an upper edge thereof by causing light rays emitted from the light source and entering the lens member to exit through the front end portion for irradiation, the lens member comprising: an incident portion configured to allow the light rays from the light source to enter the lens member while dividing the entering light rays into first light rays that travel obliquely upward and forward and second light rays that travel obliquely upward and rearward; a first reflecting surface configured to internally reflect the first light rays; a second reflecting surface configured to internally reflect the second light rays; a third reflecting surface configured to internally reflect the second light rays that have been internally reflected by the second reflecting surface; a fourth reflecting surface configured to internally reflect at least part of the first light rays that have been internally reflected by the first reflecting surface and the second light rays that have been internally reflected by the third reflecting surface; and a light exiting surface disposed at the front end portion and configured to be a convex lens surface having a rear-side focal point, wherein the fourth reflecting surface is configured to be a reflecting surface having a front end edge and extending rearward from a position at or near the rear-side focal point of the light exiting surface, the incident portion, the first reflecting surface, the fourth reflecting surface, and the light exiting surface constitute a first optical system configured to form a first partial light distribution pattern including a cut-off line at an upper end edge thereof defined by the front end edge of the fourth reflecting surface, the first partial light distribution pattern being formed by irradiating, forward through the light exiting surface, light rays not shielded by the fourth reflecting surface and light rays internally reflected by the fourth reflecting surface out of the first light rays having entered the lens member through the incident portion and been internally reflected by the first reflecting surface, the incident portion, the second reflecting surface, the third reflecting surface, the fourth reflecting surface, and the light exiting surface constitute a second optical system configured to form a second partial light distribution pattern including a cut-off line at an upper end edge thereof defined by the front end edge of the fourth reflecting surface, the second partial light distribution pattern being formed by irradiating, forward through the light exiting surface, light rays not shielded by the fourth reflecting surface and light rays internally reflected by the fourth reflecting surface out of the second light rays having entered the lens member through the incident portion and been internally reflected by the second reflecting surface and the third reflecting surface in order, the predetermined light distribution pattern is formed by superposing the first partial light distribution pattern and the second partial light distribution pattern upon each other as a synthetic light distribution pattern the second reflecting surface is configured to internally reflect the second light rays to direct the internally reflected second light rays to the third reflecting surface, the third reflecting surface is configured to internally reflect the second light rays having been internally reflected by the second reflecting surface to converge the internally reflected second light rays to a position at or near the rear-side focal point of the light exiting surface with respect to the vertical direction the second reflecting surface is a reflecting surface in a hyperbolic shape having two focal points, being one focal point disposed at or near a virtual focal point that is an intersection where the second light rays assumed to travel in a reverse direction intersect with each other and the other focal point disposed below the light source, and the third reflecting surface is a reflecting surface in an ellipsoidal shape having a first focal point disposed at or near the rear-side focal point of the light exiting surface and a second focal point disposed at or near the other focal point of the second reflecting surface.
2. The lens member according to claim 1, wherein the incident portion is configured to include a front incident surface and a rear incident surface, and the front incident surface has a rear end edge and the rear incident surface has a front end edge so that the rear end edge and the front end edge are connected to each other to take a V shape opened toward the light source to surround the light source while the connected front and rear incident surfaces are disposed in front of the light source, so that the light rays emitted from the light source are incident on the front incident surface as the first light rays and on the rear incident surface as the second light rays.
3. The lens member according to claim 2, wherein the third reflecting surface is disposed in a space between a first light path in which the first light rays travel and a second light path in which the second light rays travel so that the first light rays and the second light rays having entered the lens member through the incident portion are not directly incident on the third reflecting surface.
4. The lens member according to claim 3, wherein the first reflecting surface is configured to internally reflect and converge the first light rays at or near the rear-side focal point of the light exiting surface with respect to a vertical direction.
5. The lens member according to claim 4, wherein the first reflecting surface is formed by an ellipsoidal reflecting surface configured to have a first focal point disposed at or near the rear-side focal point of the light exiting surface and a second focal point disposed at or near a virtual focal point that is an intersection where the first light rays assumed to travel in a reverse direction intersect with each other.
6. The lens member according to claim 2, wherein the first reflecting surface is configured to internally reflect and converge the first light rays at or near the rear-side focal point of the light exiting surface with respect to a vertical direction.
7. The lens member according to claim 6, wherein the first reflecting surface is formed by an ellipsoidal reflecting surface configured to have a first focal point disposed at or near the rear-side focal point of the light exiting surface and a second focal point disposed at or near a virtual focal point that is an intersection where the first light rays assumed to travel in a reverse direction intersect with each other.
8. The lens member according to claim 1, wherein the third reflecting surface is disposed in a space between a first light path in which the first light rays travel and a second light path in which the second light rays travel so that the first light rays and the second light rays having entered the lens member through the incident portion are not directly incident on the third reflecting surface.
9. The lens member according to claim 8, wherein the first reflecting surface is configured to internally reflect and converge the first light rays at or near the rear-side focal point of the light exiting surface with respect to a vertical direction.
10. The lens member according to claim 9, wherein the first reflecting surface is formed by an ellipsoidal reflecting surface configured to have a first focal point disposed at or near the rear-side focal point of the light exiting surface and a second focal point disposed at or near a virtual focal point that is an intersection where the first light rays assumed to travel in a reverse direction intersect with each other.
11. The lens member according to claim 1, wherein the first reflecting surface is configured to internally reflect and converge the first light rays at or near the rear-side focal point of the light exiting surface with respect to a vertical direction.
12. The lens member according to claim 11, wherein the first reflecting surface is formed by an ellipsoidal reflecting surface configured to have a first focal point disposed at or near the rear-side focal point of the light exiting surface and a second focal point disposed at or near a virtual focal point that is an intersection where the first light rays assumed to travel in a reverse direction intersect with each other.
13. A vehicle lighting unit comprising a light source, and the lens member according to claim 1.
14. A lens member, to be disposed in front of a light source, configured to include: a front end portion and a rear end portion, and to form a predetermined light distribution pattern including a cut-off line at an upper edge thereof by causing light rays emitted from the light source and entering the lens member to exit through the front end portion for irradiation, the lens member comprising: an incident portion configured to allow the light rays from the light source to enter the lens member while dividing the entering light rays into first light rays that travel obliquely upward and forward and second light rays that travel obliquely upward and rearward; a first reflecting surface configured to internally reflect the first light rays; a second reflecting surface configured to internally reflect the second light rays; a third reflecting surface configured to internally reflect the second light rays that have been internally reflected by the second reflecting surface; a fourth reflecting surface configured to internally reflect at least part of the first light rays that have been internally reflected by the first reflecting surface and the second light rays that have been internally reflected by the third reflecting surface; and a light exiting surface disposed at the front end portion and configured to be a convex lens surface having a rear-side focal point, wherein the fourth reflecting surface is configured to be a reflecting surface having a front end edge and extending rearward from a position at or near the rear-side focal point of the light exiting surface, the incident portion, the first reflecting surface, the fourth reflecting surface, and the light exiting surface constitute a first optical system configured to form a first partial light distribution pattern including a cut-off line at an upper end edge thereof defined by the front end edge of the fourth reflecting surface, the first partial light distribution pattern being formed by irradiating, forward through the light exiting surface, light rays not shielded by the fourth reflecting surface and light rays internally reflected by the fourth reflecting surface out of the first light rays having entered the lens member through the incident portion and been internally reflected by the first reflecting surface, the incident portion, the second reflecting surface, the third reflecting surface, the fourth reflecting surface, and the light exiting surface constitute a second optical system configured to form a second partial light distribution pattern including a cut-off line at an upper end edge thereof defined by the front end edge of the fourth reflecting surface, the second partial light distribution pattern being formed by irradiating, forward through the light exiting surface, light rays not shielded by the fourth reflecting surface and light rays internally reflected by the fourth reflecting surface out of the second light rays having entered the lens member through the incident portion and been internally reflected by the second reflecting surface and the third reflecting surface in order, the predetermined light distribution pattern is formed by superposing the first partial light distribution pattern and the second partial light distribution pattern upon each other as a synthetic light distribution pattern, the first reflecting surface is a reflecting surface in an ellipsoidal shape or a substantially ellipsoidal shape having first and second focal points, and the third reflecting surface is a reflecting surface in an ellipsoidal shape or a substantially ellipsoidal shape having first and second focal points, and the first focal points of the first and third reflecting surfaces are each located at or near the rear-side focal point of the light exiting surface, and the second focal points of the first and third reflecting surfaces are located at respective different positions.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) These and other characteristics, features, and advantages of the presently disclosed subject matter will become clear from the following description with reference to the accompanying drawings, wherein:
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DESCRIPTION OF EXEMPLARY EMBODIMENTS
(17) A description will now be made below to a lens member and a vehicle lighting unit of the presently disclosed subject matter with reference to the accompanying drawings in accordance with exemplary embodiments.
(18) In the description, the directions are described on the supposition that the light illumination direction is forward and, as illustrated in
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(20) As illustrated in
(21)
(22) The light source 12 can be a semiconductor light emitting element, such as a white LD, mounted on a metal substrate K. Of course, the light source 12 may be selected from any other light sources such as a white LED, and the like. The number of the light source 12 can be one or greater.
(23) Specifically, the white LD light source 12 can be configured to include a laser diode (LD) emitting blue laser light (for example, of which wavelength is 450 nm), and a wavelength conversion member configured to receive laser light from the LD and convert part thereof to light with different wavelength. The wavelength conversion member can be a rectangular plate-shaped phosphor (for example, 0.4 mm×0.8 mm) that can be excited by the blue laser light and emit yellow light. The white LD light source with the above configuration can emit pseud white light by mixing the original blue laser light passing through the wavelength conversion member and yellow light emitted by the excited wavelength conversion member.
(24) The lens body 14 can have a light source point F.sub.14 (reference point in terms of optical designing), and the light source 12 can be disposed at or near the light source point F.sub.14 while its light emission surface faces upward. The light source 12 can have an optical axis AX.sub.12, and as illustrated in
(25) When the light source is a semiconductor light emitting element, such as a white LD light source, the directional characteristics of light rays emitted from the light emission surface of the light source 12 can be a Lambertian distribution and represented by I(θ)=I.sub.0×cos θ, which can show the degree of spreading light rays emitted from the light source 12. The I(θ) in the equation represents the intensity of light emitted from the light source 12 in a direction inclined by an angle θ with respect to the optical axis AX.sub.12, and the I.sub.0 represents the intensity on the optical axis AX.sub.12. The employed light source 12 can have a maximum light intensity on the optical axis AX.sub.12 (θ=0 (zero)).
(26) As illustrated in
(27) The lens member 14 can have a first optical system, to be described later, configured to form a first partial light distribution pattern P1, and a second optical system, also to be described later, configured to form a second partial light distribution pattern P2, and the first and second partial light distribution patterns P1 and P2 can be superimposed upon each other to form the low beam light distribution pattern P as illustrated in
(28) A description will now be given of the detailed configuration of the lens member 14. The lens member 14, as illustrated in
(29) The lens member 14 can include the light exiting surface 14c disposed at the front end portion 14BB and configured to be a convex lens surface having a rear-side focal point F.sub.14c. Note that, for easy understanding, a description will be given on the assumption that the light rays are emitted from the light source point F.sub.14 (reference point in terms of optical designing) of the lens body 14. Further, in an actual vehicular lamp, light rays emitted near the light source point F.sub.14 are present due to the light source 12 being located near the light source point F.sub.14 with the light emission surface facing upward.
(30) Next, the first optical system configured to form the first partial light distribution pattern P1 (see
(31) As illustrated in
(32) As illustrated in
(33) As illustrated in
(34) The light source 12 can have the optical axis AX.sub.12, and as illustrated in
(35) Specifically, the front incident surface 14a1 can be shaped in a substantially flat plane while inclined obliquely downward and forward so as to surround the light source 12 from above on the front side of the optical axis AX.sub.12 of the light source 12.
(36) The light rays having entered the lens member 14 through the front incident surface 14a1 can become the first light rays Ray1 to travel as if they have been emitted from a virtual focal point VF1 as illustrated in
(37) The smaller the inclined angle θ.sub.fi of the front incident surface 14a1 becomes, the greater the forward splitting angle θ.sub.f can be, whereas the greater the inclined angle θ.sub.fi of the front incident surface 14a1 becomes, the smaller the forward splitting angle θ.sub.f can be.
(38) The front incident surface 14a1 in its horizontal cross section can have a surface shape configured such that the low beam light distribution pattern P can have a desired horizontal light intensity distribution.
(39) Specifically, the front incident surface 14a1 (horizontal cross section) can have a shape in a combination of straight lines and curved lines, as illustrated in
(40) The first reflecting surface 14b1 can be a surface configured to internally (totally) reflect the first light rays Ray1 having entered through the front incident surface 14a1, and is not formed by metal vapor deposition.
(41) The first reflecting surface 14b1 in its vertical cross section can have a surface shape configured to internally reflect the first light rays Ray1 to converge the same at or near the rear-side focal point F.sub.14c of the light exiting surface 14c with respect to the vertical direction.
(42) Specifically, the first reflecting surface 14b1 in its vertical cross section as illustrated in
(43) Note that the reflecting surface configured to internally reflect the first light rays Ray1 out of the ellipsoidal reflecting surface may vary depending on the material (refractive index) of the lens member 14, the ellipsoidal shape (the inclined angle θ.sub.R1 and the length of the long axis AX.sub.14b1 of the ellipsoidal shape with respect to a reference axis AX extending in the vehicle front-to-rear direction), the inclined angle θ.sub.L of the optical axis AX.sub.12 of the light source 12 with respect to the vertical line Av, the shape of the front incident surface 14a1 (the front splitting angle θ.sub.f, the degree of refraction (convergence) of the first light rays Ray1, etc.), and therefore, it is difficult to define it with concrete numerical values. However, recent simulation software can find out the reflecting surface (namely, the first reflecting surface 14b1) configured to internally reflect the first light rays Ray1 out of the ellipsoidal reflecting surface by changing (adjusting) at least one factor such as the material (refractive index) of the lens member 14, the ellipsoidal shape (the inclined angle θ.sub.R1 and the length of the long axis AX.sub.14b1 of the ellipsoidal shape with respect to an reference axis AX extending in the vehicle front-to-rear direction), the inclined angle θ.sub.L of the optical axis AX.sub.12 of the light source 12 with respect to the vertical line Av, the shape of the front incident surface 14a1 (the front splitting angle θ.sub.f, the degree of refraction (convergence) of the first light rays Ray1, etc.), etc., and, for every change, confirming the optical path for the first light rays Ray1 (or the light ray group from the light source point F.sub.14) having entered the lens member 14 through the front incident surface 14a1.
(44) The first reflecting surface 14b1 in its horizontal cross section can be configured such that the low beam light distribution pattern P can have a desired horizontal light intensity distribution. Specifically, for example, the first reflecting surface 14b1 in its horizontal cross section can be a reflecting surface based on a basic ellipsoidal shape so as to obtain the low beam light distribution pattern P with a desired horizontal light intensity distribution.
(45) The long axis AX.sub.14b1 of the first reflecting surface 14b1 in the ellipsoidal shape as illustrated in
(46) When the long axis AX.sub.14b1 of the first reflecting surface 14b1 in the ellipsoidal shape as illustrated in
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(48) The fourth reflecting surface 14b4 can be configured to internally (totally) reflect at least part of the first light rays Ray1 having been internally reflected by the front incident surface 14b1 (and also the second light rays Ray2 having been internally reflected by the third reflecting surface 14b3) and is not formed by metal vapor deposition. Specifically, since the light source 12 can be disposed at or near the light source point F.sub.14 (reference point in terms of optical designing) while the light emission surface thereof faces upward, there are light rays near the light source point F.sub.14. Thus, the light rays including at and near the light source point F.sub.14 can become the first light rays Ray1 . Such first light rays Ray1 entering the lens body 14 can be internally reflected by the first reflecting surface 14b1 and part thereof can be internally reflected by the fourth reflecting surface 14b4. In the same manner, the second light rays Ray2 emitted at and near the light source point F.sub.14 and entering the lens body 14 can be internally reflected by the second and third reflecting surfaces 14b2 and 14b3 and part thereof can be internally reflected by the fourth reflecting surface 14b4.
(49) The fourth reflecting surface 14b4 can be configured to be a planar reflecting surface extending rearward in the horizontal direction from a position at or near the rear-side focal point F.sub.14c of the light exiting surface 14c (although the fourth reflecting surface 14b4 may be configured to be a planar reflecting surface inclined with respect to a horizontal plane within a range in which the second light rays Ray2 having been internally reflected by the third reflecting surface 14b3 are not shielded, as illustrated in
(50) From the viewpoint of forming clearer cut-off lines CL1 to CL3 in the low beam light distribution pattern P, the front end edge 14b5 of the fourth reflecting surface 14b4 is not linear but can be formed in a recessed arc shape.
(51) The front end edge 14b5 of the fourth reflecting surface 14b4 can include an edge e1 corresponding to the horizontal cut-off line CL1 on the left side, an edge e2 corresponding to the horizontal cut-off line CL2 on the right side, and an edge e3 corresponding to the inclined cut-off line CL3 connecting the left horizontal cut-off line CL1 and the right horizontal cut-off line CL2.
(52) The edge e1 corresponding to the left horizontal cut-off CL1 can be disposed at a position lower than the edge e2 corresponding to the right horizontal cut-off line CL2 with respect to the vertical direction when a vehicle provided with the vehicle lighting unit is used in a left-hand traffic system. Further, the edge e1 corresponding to the left horizontal cut-off CL1 may be disposed at a position higher than the edge e2 corresponding to the right horizontal cut-off line CL2 with respect to the vertical direction when a vehicle provided with the vehicle lighting unit is used in a right-hand traffic system.
(53) Part of the first light rays Ray1 that have been incident on the front incident surface 14a1 of the incident portion 14a to enter the lens member 14 and internally reflected by the first reflecting surface 14b1 can be shielded by the fourth reflecting surface 14b4. Another part (remaining part) of the first light rays Ray1 not shielded by the fourth reflecting surface 14b4 can exit through the lower surface 14c1 of the light exiting surface 14c below the reference axis AX to be projected forward, as illustrated in
(54) Note that the action of “shield(ing, ed)” means to include the case where the light rays reaching the fourth reflecting surface 14b4 is prevented from straightforwardly travelling while being totally reflected, compared with the case where there is no fourth reflecting surface.
(55) Specifically, the first light rays Ray1 having been internally reflected by the fourth reflecting surface 14b4 can form a pattern obtained by folding the original pattern at the cut-off line as a border to be superimposed on the portion below the cut-off line, whereby the upper face light distribution pattern P1.sub.14c2 including the cut-off line at the upper end edge defined by the front end edge 14b5 of the fourth reflecting surface 14b4 (see
(56) The light exiting surface 14c can be configured as a convex lens surface projected forward and having the rear-side focal point F.sub.14C at or near the front end edge 14b5 of the fourth reflecting surface 14b4 (at or near the horizontal center of the front end edge 14b5, for example). The light exiting surface 14c can function as the convex lens to project the light distribution image (light source image) formed by the first light rays Ray1 having been internally reflected by the first reflecting surface 14b1 (and the second light rays Ray2 having been internally reflected by the third reflecting surface 14b3) at or near the rear-side focal point F.sub.14C of the light exiting surface 14c while inverting the image, thereby forming the first partial light distribution pattern P1 (and the second partial light distribution pattern P2).
(57) Between the front end edge 14b5 of the fourth reflecting surface 14b4 and the lower end edge of the light exiting surface 14c, there can be formed a curved surface 14b6 inclined obliquely forward and downward, as illustrated in
(58) The first optical system with the above configuration can superimpose the lower face light distribution pattern P1.sub.14c1 (see
(59) Next, the second optical system configured to form the second partial light distribution pattern P2 (see
(60) As illustrated in
(61) As illustrated in
(62) As illustrated in its vertical cross-sectional view, the rear incident surface 14a2 can have a surface through which part of light rays emitted from the light source 12 can enter the lens member 14 while being refracted. Here, the part of light rays can be those emitted from the light source 12 at an emission angle range of 0 degrees to 75 degrees with respect to its optical axis AX.sub.12. As illustrated in
(63) Specifically, the rear incident surface 14a2 can be shaped in a substantially flat plane while inclined obliquely downward and rearward so as to surround the light source 12 from above on the rear side of the optical axis AX.sub.12 of the light source 12.
(64) The light rays having entered the lens member 14 through the rear incident surface 14a2 can become the second light rays Ray2 to travel as if they have been emitted from a virtual focal point VF2 as illustrated in
(65) The smaller the inclined angle θ.sub.ri of the rear incident surface 14a2 becomes, the greater the rear splitting angle θ.sub.r can be, whereas the greater the inclined angle θ.sub.ri of the rear incident surface 14a2 becomes, the smaller the rear splitting angle θ.sub.r can be.
(66) The rear incident surface 14a2 in its horizontal cross section can be configured such that the low beam light distribution pattern P can have a desired horizontal light intensity distribution.
(67) Specifically, the rear incident surface 14a2 (horizontal cross section) can have a shape in a combination of straight lines and curved lines, as illustrated in
(68) The second reflecting surface 14b2 can be configured to internally (totally) reflect the second light rays Ray2 having entered through the rear incident surface 14a2, and is not formed by metal vapor deposition.
(69) The second reflecting surface 14b2 in its vertical cross section can be configured to internally reflect the second light rays Ray2 to direct the same toward the third reflecting surface 14b3.
(70) Specifically, the second reflecting surface 14b2 in its vertical cross section as illustrated in
(71) Note that the reflecting surface configured to internally reflect the second light rays Ray2 out of the hyperbolic reflecting surface may vary depending on the material (refractive index) of the lens member 14, the hyperbolic shape (the position of the other focal point F2.sub.14b2), the inclined angle θ.sub.L of the optical axis AX.sub.12 of the light source 12 with respect to the vertical line Av, the shape of the rear incident surface 14a2 (the rear splitting angle θ.sub.r, the degree of refraction (convergence) of the second light rays Ray2, etc.), and therefore, it is difficult to define it with concrete numerical values. However, recent simulation software can find out the reflecting surface (namely, the second reflecting surface 14b2) configured to internally reflect the second light rays Ray2 out of the hyperbolic reflecting surface by changing (adjusting) at least one factor such as the material (refractive index) of the lens member 14, the hyperbolic shape (the position of the other focal point F2.sub.14b2), the inclined angle θ.sub.L of the optical axis AX.sub.12 of the light source 12 with respect to the vertical line Av, the shape of the rear incident surface 14a2 (the rear splitting angle θ.sub.r, the degree of refraction (convergence) of the second light rays Ray2, etc.), etc., and, for every change, confirming the optical path for the second light rays Ray2 (or the light ray group from the light source point F.sub.14) having entered the lens member 14 through the rear incident surface 14a2.
(72) The light rays having entered the lens member 14 through the rear incident surface 14a2 can become the second light rays Ray2 and then can be internally reflected by the second reflecting surface 14b2 to travel as if they have been emitted from the other focal point F2.sub.14b2 due to the geometric characteristics of the hyperboloid with respect to the vertical direction.
(73) The second reflecting surface 14b2 can be configured to internally reflect the second light rays Ray2 (the second light ray group) in a parallel state toward the third reflecting surface 14b3, as illustrated in
(74) The second reflecting surface 14b2 in its horizontal cross section can be configured such that the low beam light distribution pattern P can have a desired horizontal light intensity distribution.
(75) The third reflecting surface 14b3 can be configured to internally (totally) reflect the second light rays Ray2 having been internally reflected by the second reflecting surface 14b2 and is not formed by metal vapor deposition.
(76) The third reflecting surface can be disposed in a space (a region defined by the splitting angles θ.sub.f and θ.sub.r as illustrated in
(77) The third reflecting surface 14b3 and the first reflecting surface 14b1 may be coupled with each other smoothly without any step therebetween as illustrated in
(78) The third reflecting surface 14b3 in its vertical cross section can be configured to internally reflect the second light rays Ray2 that have been internally reflected by the second reflecting surface 14b2, so as to converge the same at or near the rear-side focal point F.sub.14c of the light exiting surface 14c with respect to the vertical direction.
(79) Specifically, the third reflecting surface 14b3 in its vertical cross section as illustrated in
(80) Note that the reflecting surface configured to internally reflect the second light rays Ray2 out of the ellipsoidal reflecting surface may vary depending on the material (refractive index) of the lens member 14, the ellipsoidal shape (the inclined angle and the length of the long axis AX.sub.14b3 of the ellipsoidal shape with respect to the reference axis AX), the hyperbolic shape (the location of the other focal point F2.sub.14b2), the inclined angle θ.sub.L of the optical axis AX.sub.12 of the light source 12 with respect to the vertical line Av, the shape of the rear incident surface 14a2 (the rear splitting angle θ.sub.r, the degree of refraction (convergence) of the second light rays Ray2, etc.), and therefore, it is difficult to define it with concrete numerical values. However, recent simulation software can find out the reflecting surface (namely, the third reflecting surface 14b3) configured to internally reflect the second light rays Ray2 out of the ellipsoidal reflecting surface by changing (adjusting) at least one factor such as the material (refractive index) of the lens member 14, the ellipsoidal shape (the inclined angle and the length of the long axis AX.sub.14b3 of the ellipsoidal shape with respect to the reference axis AX), the hyperbolic shape (the location of the other focal point F2.sub.14b2), the inclined angle θ.sub.L of the optical axis AX.sub.12 of the light source 12 with respect to the vertical line Av, the shape of the rear incident surface 14a2 (the rear splitting angle θ.sub.r, the degree of refraction (convergence) of the second light rays Ray2, etc.), etc., and, for every change, confirming the optical path for the second light rays Ray2 (or the light ray group from the light source point F.sub.14) having entered the lens member 14 through the rear incident surface 14a2.
(81) The third reflecting surface 14b3 in its horizontal cross section can be configured such that the low beam light distribution pattern P can have a desired horizontal light intensity distribution. Specifically, for example, the third reflecting surface 14b3 in its horizontal cross section can be a reflecting surface based on a basic ellipsoidal shape so as to obtain the low beam light distribution pattern P with a desired horizontal light intensity distribution.
(82) Part of the second light rays Ray2 that have been incident on the rear incident surface 14a2 of the incident portion 14a to enter the lens member 14 and internally reflected by the second reflecting surface 14b2 and the third reflecting surface 14b3 can be shielded by the fourth reflecting surface 14b4. Another part (remaining part) of the second light rays Ray2 not shielded by the fourth reflecting surface 14b4 can exit through the lower surface 14c1 of the light exiting surface 14c below the reference axis AX to be projected forward, as illustrated in
(83) The second optical system with the above configuration can superimpose the lower face light distribution pattern P2.sub.14c1 (see
(84) The first partial light distribution pattern P1 formed by the first optical system can be superimposed on the second partial light distribution pattern P2 formed by the second optical system, to thereby form the low beam light distribution pattern P as illustrated in
(85) The ratio of the light rays having entered through the front incident surface 14a1 and those through the rear incident surface 14a2 from the light source 12 can be controlled by adjusting the angle formed between the vertical line Av and the optical axis AX.sub.12 of the light source 12 by rotating the light source 12 around itself or the light source point F.sub.14.
(86) For example, the light source 12 in the state shown in
(87) For example, the light source 12 in the state shown in
(88) According to the present exemplary embodiments described above, the lens member 14 and the vehicle lighting unit 10 including the same that can eliminate the metal deposition process which may cause cost increase and can also suppress the reflection loss (light loss).
(89) This is because the provision of the incident portion 14a configured to allow the light rays from the light source 12 to enter the lens member 14 while dividing the entering light rays into the first light rays Ray1 that travel obliquely upward and forward and the second light rays Ray2 that travel obliquely upward and rearward; the first reflecting surface 14b1 configured to internally reflect the first light rays Ray1 (“internally reflect” means “totally reflect” with the theoretical reflectance of 100%); the second reflecting surface 14b2 configured to internally reflect the second light rays Ray2; the third reflecting surface 14b3 configured to internally reflect the second light rays Ray2 that have been internally reflected by the second reflecting surface 14b2; and the fourth reflecting surface 14b4 configured to internally reflect at least part of the first light rays Ray1 that have been internally reflected by the first reflecting surface 14b 1 and the second light rays Ray2 that have been internally reflected by the third reflecting surface 14b3.
(90) In the present exemplary embodiment with the above-described configuration, it is possible to form the low beam light distribution pattern P with excellent far-side visibility by means of relatively high light intensity near the cut-off line. This is because the first light rays Ray1 having been internally reflected by the first reflecting surface 14b1 and the second light rays Ray2 having been internally reflected by the third reflecting surface 14b3 can be converged at or near the rear-side focal point F.sub.14, of the light exiting surface 14c with respect to the vertical direction.
(91) A description will now be given of modified examples.
(92) In the above embodiments, the description has been given of the vehicle lighting unit (vehicle headlamp) for forming the low beam light distribution pattern P including its upper end edge of cut-off lines CL1 to CL3. However, the presently disclosed subject matter can be applied to other vehicle lighting units that form a light distribution pattern having an upper end edge cut-off line, such as a fog lamp. Further, the exemplified numerical values are illustrative and can appropriately be changed in accordance with the use purpose or the like.
(93) It will be apparent to those skilled in the art that various modifications and variations can be made in the presently disclosed subject matter without departing from the spirit or scope of the presently disclosed subject matter. Thus, it is intended that the presently disclosed subject matter cover the modifications and variations of the presently disclosed subject matter provided they come within the scope of the appended claims and their equivalents. All related art references described above are hereby incorporated in their entirety by reference.