Lighting fixture comprising magnetic base connected to lighting element
11255520 · 2022-02-22
Assignee
Inventors
Cpc classification
F21S43/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/096
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/0055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Q1/2615
PERFORMING OPERATIONS; TRANSPORTING
F16B23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2113/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Q1/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
It is described herein a lighting fixture. The lighting fixture may comprise a base, a lighting element, an attachment mechanism, and an optional spacer. In embodiments where the spacer is not present, the base may comprise a base recess within a top surface of the base for routing of an electrical communication connection of the lighting element. In embodiments where the spacer is present, the spacer may comprise a spacer recess within a top surface of the spacer for routing of the electrical communication connection. The base, the lighting element, and the optional spacer may be connected to one another by the attachment mechanism. Also described herein is a lighting fixture kit comprising a base, a lighting element, an attachment mechanism, and optionally a spacer.
Claims
1. A lighting fixture (10) comprising: a base (100) comprising: a base length dimension (110), and a base width dimension (120) defining a base perimeter having a base perimeter shape, a base top surface (130), a base bottom surface (140) opposite the base top surface, and at least one magnet (150); a lighting element (200) comprising: a printed circuit board (210), and a plurality of light emitting diodes (220) each mounted on the printed circuit board; and an attachment mechanism (400); and wherein the printed circuit board is electrically connected to a power source, the attachment mechanism connects the base to the lighting element, and the base comprises at least one base attachment hole (160) passing from the base top surface through the base bottom surface, the lighting element comprises at least one lighting element attachment hole (260) aligned with the at least one base attachment hole, the attachment mechanism passes through the at least one base attachment hole and the at least one lighting element attachment hole, and the attachment mechanism is a threaded fastener with or without a nut.
2. The lighting fixture of claim 1, wherein the threaded fastener comprises a tapered head, and the at least one base attachment hole is countersunk at the base bottom surface.
3. The lighting fixture of claim 1, wherein the at least one magnet comprises one or more magnets selected from the group consisting of rare-earth magnets, ferrite magnets, ceramic magnets, electromagnets, and combinations thereof.
4. The lighting fixture of claim 1, wherein the at least one magnet comprises a plurality of magnets, the plurality of magnets has a total pull force, the total pull force is equal to or greater than a weight of the lighting fixture, and the total pull force is in a range selected from the group consisting of between 5 N and 2,000 N, between 5 N and 1,000 N, between 5 N and 500 N, between 5 N and 250 N, between 5 N and 100 N, and between 5 N and 50 N.
5. The lighting fixture of claim 1, wherein the base consists of a magnet.
6. The lighting fixture of claim 1, wherein the base bottom surface has at least one magnet hole (145), the number of magnet holes is equal to a number of magnets of the at least one magnet, and each magnet is connected to the base within one of the magnet holes.
7. The lighting fixture of claim 1, wherein the base top surface has at least one base recess (135).
8. The lighting fixture of claim 7, wherein at least one of the at least one base recess extends from the base top surface through the base bottom surface.
9. The lighting fixture of claim 1, wherein the plurality of light emitting diodes comprises at least one white LED.
10. The lighting fixture of claim 1, wherein the plurality of light emitting diodes comprises at least one color changing LED.
11. The lighting fixture of claim 1, wherein the attachment mechanism is selected from the group consisting of at least one screw, at least one screw with a nut, at least one bolt, at least one bolt with a nut, at least one snap in attachment mechanism, an adhesive, at least one rivet, at least one clip, and combinations thereof.
Description
BRIEF DESCRIPTION OF FIGURES
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DETAILED DESCRIPTION
(11) Disclosed herein is a lighting fixture. The lighting fixture is described below with reference to the Figures. As described herein and in the claims, the following numbers refer to the following structures as noted in the Figures.
(12) 10 refers to a lighting fixture.
(13) 100 refers to a base.
(14) 110 refers to a base length dimension.
(15) 120 refers to a base width dimension.
(16) 130 refers to a base top surface.
(17) 135 refers to a base recess.
(18) 140 refers to a base bottom surface.
(19) 145 refers to a magnet hole.
(20) 150 refers to a magnet.
(21) 152 refers to a magnet thickness dimension.
(22) 155 refers to a first fastener.
(23) 160 refers to a base attachment hole.
(24) 200 refers to a lighting element.
(25) 210 refers to a printed circuit board.
(26) 220 refers to a light emitting diode.
(27) 230 refers to an electrical communication connection.
(28) 240 refers to a housing
(29) 242 refers to a housing length dimension.
(30) 244 refers to a housing width dimension.
(31) 246 refers to a housing bottom surface.
(32) 247 refers to a removable panel.
(33) 248 refers to a housing top surface.
(34) 250 refers to a lens.
(35) 260 refers to a lighting element attachment hole.
(36) 300 refers to a spacer.
(37) 310 refers to a spacer length dimension.
(38) 320 refers to a spacer width dimension.
(39) 330 refers to a spacer top surface.
(40) 335 refers to a spacer recess.
(41) 340 refers to a spacer bottom surface.
(42) 350 refers to a lip.
(43) 360 refers to a spacer attachment hole.
(44) 400 refers to an attachment mechanism.
(45)
(46)
(47) In embodiments where the attachment mechanism (400) is selected from the group consisting of at least one screw with a nut, at least one bolt with a nut, and combinations thereof, the base (100), the lighting element (200), and the spacer (300) may also comprise one or more attachment holes as shown in
(48) In such embodiments, when assembled, at least one of the spacer attachment holes (360) will be vertically aligned with at least one of the base attachment holes (160) as shown in
(49) It may be desirable to maintain a flat bottom surface to the base (100) to improve the contact area between the base and the surface to which the lighting fixture (10) is attached. To accommodate this, in some embodiments, the base attachment hole(s) (160) may be countersunk at the base bottom surface (140) as shown in
(50)
(51) The base (100) is further shown in
(52) The base (100) will further comprise at least one magnet (150). In some embodiments, the base consists of a magnet—meaning that the entire base is fabricated from a magnet. In other embodiments, the base may be fabricated from a material other than a magnet, and the at least one magnet may be connected to the base. In such embodiments, the at least one magnet may comprise a number of magnets in a range selected from the group consisting of between 1 and 100, between 1 and 50, between 1 and 25, between 1 and 10, between 1 and 5, between 2 and 100, between 2 and 50, between 2 and 25, between 2 and 10, between 2 and 5, between 5 and 100, between 5 and 50, between 5 and 25, between 5 and 10, between 10 and 100, between 10 and 50, between 10 and 25, between 25 and 100, between 25 and 50, and between 50 and 100.
(53) As shown in
(54) In some embodiments where the base (100) is fabricated from a material other than a magnet, and the base bottom surface (140) comprises at least one magnet hole (145), there may be more than one magnet. In general, the at least one magnet may comprise a number of magnets in a range selected from the group consisting of between 1 and 100, between 1 and 50, between 1 and 25, between 1 and 10, between 1 and 5, between 2 and 100, between 2 and 50, between 2 and 25, between 2 and 10, between 2 and 5, between 5 and 100, between 5 and 50, between 5 and 25, between 5 and 10, between 10 and 100, between 10 and 50, between 10 and 25, between 25 and 100, between 25 and 50, and between 50 and 100. It will be understood that the number of magnet holes should be equal to the number of magnets, and that each magnet should be connected to the base within one of the magnet holes.
(55) The type and size of the magnet(s) is not considered relevant and will depend upon a number of variables including the intended application for the lighting fixture and the weight of the lighting fixture. The type of magnet may be selected from the group consisting of rare-earth magnets, ferrite magnets, ceramic magnets, electromagnets, and combinations thereof. One preferred rare-earth magnet is a neodymium magnet. In some embodiments, an electromagnet may be used in combination with one or more other type of magnet (such as a rare-earth magnet, a ferrite magnet, and/or a ceramic magnet) to increase the strength of the magnet field when the lighting fixture receives power from the power source as described herein.
(56) Each individual magnet that makes up the plurality of magnets will have a pull force, also known as a release force. Pull force, or release force, is defined as the amount of force (measured in Newtons) required to break the magnet free when it is attached to a steel plate. The pull forces of all the magnet(s) included in the plurality of magnets may be added together to calculate a total pull force for the plurality of magnets. In general, the total pull force should be equal to or greater than the weight of the lighting fixture. Depending upon the application, the total pull force may be in a range selected from the group consisting of between 5 N and 2,000 N, between 5 N and 1,000 N, between 5 N and 500 N, between 5 N and 250 N, between 5 N and 100 N, and between 5 N and 50 N.
(57) The at least one magnet (150) may be connected to the base (100) by a variety of mechanisms. For instance, in some embodiments, a magnet may be connected to the base by press fitting the magnet into a magnet hole (145). Press fitting may comprise forming the magnet hole in the base such that the magnet hole has a slightly smaller diameter than that of the magnet itself, then applying a force to the magnet perpendicular to the base bottom surface using a hydraulic press or similar apparatus to force the magnet into the magnet hole. By slightly smaller diameter it is meant that the diameter of the magnet hole may be selected from the group consisting of between 0.01% and 2.0% less than the diameter of the magnet, between 0.01% and 1.5% less than the diameter of the magnet, between 0.01% and 1.0% less than the diameter of the magnet, between 0.01% and 0.5% less than the diameter of the magnet, between 0.01% and 0.1% less than the diameter of the magnet, between 0.1% and 2.0% less than the diameter of the magnet, between 0.1% and 1.5% less than the diameter of the magnet, between 0.1% and 1.0% less than the diameter of the magnet, between 0.1% and 0.5% less than the diameter of the magnet, between 0.5% and 2.0% less than the diameter of the magnet, between 0.5% and 1.5% less than the diameter of the magnet, between 0.5% and 1.0% less than the diameter of the magnet, between 1.0% and 2.0% less than the diameter of the magnet, between 1.0% and 1.5% less than the diameter of the magnet, and between 1.5% and 2.0% less than the diameter of the magnet.
(58) Another mechanism for connecting the at least one magnet (150) to the base (100) may comprise an adhesive. Yet another mechanism for connecting the at least one magnet to the base may comprise a first fastener (155) which passes through a hole in the magnet and into the base material. The first fastener may be selected from the group consisting of a screw, a bolt, or a rivet.
(59) The mechanisms for connecting the at least one magnet (150) to the base (100) are not considered mutually exclusive. For example, any one magnet may be connected to the base by a combination of a press fit, an adhesive, and a first fastener. In embodiments having more than one magnet, each individual magnet may be connected to the base by any combination of a press fit, an adhesive, and a first fastener.
(60) In embodiments where the base comprises a magnet hole, it is preferred that the magnet is connected to the base in a manner such that less than 10% of the magnet thickness dimension (152 as shown in
(61) The base may be manufactured from a variety of materials including metals, plastics, and rubbers. Preferred metals include steel and aluminum. Preferred plastics include high density polyethylene (HDPE). In some embodiments, the base may comprise a coating.
(62)
(63) As shown in
(64) In some embodiments, at least one of the at least one spacer recess extends from the spacer top surface (330) through the spacer bottom surface (340). In other words, at least one of the at least one spacer recess is a spacer recess through hole. In such embodiments, it is preferred that the base (100) also comprise at least one base recess (135) extending from the base top surface (130) through the base bottom surface (140)—i.e. a base through hole. Such embodiments allow for the electrical communication connection (230) to pass through the spacer and the base to be electrically connected to a power source.
(65) The at least one spacer recess (335) is not considered a necessary feature. In some embodiments, the electrical communication connection (230) may be electrically connected to the printed circuit board (210) of the lighting element (200) and extend from the lighting element in a direction—such as from the side of the lighting element—which obviates the need for a spacer recess in the spacer (300). In which case, the spacer may have no spacer recess.
(66) In some embodiments, the spacer (300) may comprise a lip (350). When the spacer comprises a lip, the lip may extend from the spacer top surface (330) along at least a portion of the spacer perimeter. When present, the lip may serve as a locating indicator for connecting the lighting element (200) to the spacer, and to reduce or prevent movement of the lighting element parallel to the spacer top surface.
(67) The spacer may be made of a variety of materials—some of which may be rigid and others of which may be flexible. Preferably, the spacer may comprise a material selected from the group consisting of plastic, rubber, high density foam, cork, and metal.
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(69) The printed circuit board (210) may come in many different sizes and shapes. In practice, the size and shape of the printed circuit board should be the same as or similar to that of the base perimeter shape and/or the spacer perimeter shape. Preferred printed circuit board shapes include a square, a rectangle, a parallelogram, a trapezoid, a pentagon, a hexagon, an octagon, a circle, and an oval. In preferred embodiments, the printed circuit board will have a printed circuit board length dimension which is the same as or similar to the base length dimension and/or the spacer length dimension. Also, in preferred embodiments, the printed circuit board will have a printed circuit board width dimension which is the same as or similar to the base width dimension and/or the spacer width dimension. However, embodiments may exist where one or both of the printed circuit board length dimension and/or the printed circuit board width dimension is larger or smaller than the corresponding base length dimension and/or spacer length dimension and/or the corresponding base width dimension and/or space width dimension.
(70) The light emitting diodes (220)—also known as LEDs—may be mounted on the first face of the printed circuit board. In other words, the plurality of light emitting diodes may each be mounted on the printed circuit board at the first face. A light emitting diode is a semiconductor light source which emits light when current flows through it.
(71) Light emitting diodes come in a number of configurations. One common configuration of light emitting diode is a surface-mounted device (SMD). An SMD light emitting diode is mounted or placed directly onto the surface of a printed circuit board. Another configuration is through-hole technology in which a lead on the light emitting diode is inserted into a hole drilled into a printed circuit board and soldered to pads on the opposite side. Another configuration is chip on board (COB) LEDs in which a bare chip is mounted directly onto the printed circuit board. The specific configuration of light emitting diode is not considered important to the invention and can be selected from the group consisting of a surface-mounted device, a through-hole device, a chip on board (COB) LED, and combinations thereof.
(72) Light emitting diodes come in a variety of colors. Two common colors for automotive applications are white light emitting diodes, and color changing light emitting diodes. Accordingly, in some embodiments, the plurality of light emitting diodes may comprise at least one white LED. In other embodiments, each light emitting diode of the plurality of light emitting diodes may be a white LED. In still other embodiments, the plurality of light emitting diodes may comprise at least one color changing LED. In yet other embodiments, each light emitting diode of the plurality of light emitting diodes may be a color changing LED. Other common colors for the light emitting diodes include red, green, blue, orange, yellow, purple, and combinations thereof.
(73) The printed circuit board will be electrically connected to a power source. In some embodiments, the power source may be internal to the lighting fixture such as a battery or a solar panel built into the lighting element and/or the optional housing. In other embodiments, the power source may be external to the lighting fixture such as an automotive battery or a hard wire to an electrical grid. In embodiments where the power source is external to the lighting fixture, the lighting element may further comprise an electrical communication connection (230).
(74) In some embodiments, the lighting element (200) may also include a lens (250). The lens may be transparent, or may include surface features such as coloring, opaque materials, texturing, and diffusing materials. In some embodiments, the lens will be contained within a housing (240) as shown in
(75)
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(77)
(78) In some embodiments, such as those shown in
(79) As shown in
(80) In some embodiments, at least one of the at least one base recess (135) extends from the base top surface (130 as shown in
(81) The at least one base recess (135) is not considered a necessary feature. In some embodiments, the electrical communication connection (230) may be electrically connected to the printed circuit board (210) of the lighting element (200) and extend from the lighting element in a direction—such as from the side of the lighting element—which obviates the need for a base recess in the base (100). In which case, the base may have no base recess.
(82)
(83) In embodiments without a spacer where the attachment mechanism (400) is selected from the group consisting of at least one screw with a nut, at least one bolt with a nut, and combinations thereof, the base (100) and the lighting element (200) may also comprise one or more attachment holes as shown in
(84) In such embodiments, when assembled, at least one of the lighting element attachment holes (260) will be vertically aligned with at least one of the base attachment holes (160) as shown in
(85) It may be desirable to maintain a flat bottom surface to the base (100) to improve the contact area between the base and the surface to which the lighting fixture (10) is attached. To accommodate this, in some embodiments without a spacer, the base attachment hole(s) (160) may be countersunk at the base bottom surface (140) as shown in
(86) The lighting fixture disclosed herein may also be in the form of a lighting fixture kit. The lighting fixture kit may comprise a base of the type disclosed herein, a lighting element of the type disclosed herein, and at least one attachment mechanism of the type disclosed herein. In some embodiments, the lighting fixture kit may also comprise a spacer of the type disclosed herein.
(87) The lighting fixture and lighting fixture kit disclosed herein is useful for a variety of lighting applications. In some applications the lighting fixture may be attached to a ferrous surface of a vehicle, such as a vehicle chassis or subframe. In vehicular applications, the lighting fixture may serve a variety of lighting functions including a rock light, a flood light, a puddle light, or an accent light. In other applications the lighting fixture may be attached to a ferrous surface of a residential, commercial, or industrial structure to provide illuminations of various areas in and around said structures.