Gas compression system
09784076 · 2017-10-10
Assignee
Inventors
- Tor Bjorge (Hundhamaren, NO)
- Lars Brenne (Sandnes, NO)
- Harald Underbakke (Sandnes, NO)
- Bjorn-André Egerdahl (N-Røyneberg, NO)
- Rune Mode Ramberg (Sandnes, NO)
- William Bakke (Røyken, NO)
Cpc classification
F04D29/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/2562
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/2036
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/87265
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D29/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/0686
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/2931
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/3003
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E21B43/01
FIXED CONSTRUCTIONS
International classification
E21B43/01
FIXED CONSTRUCTIONS
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gas compression system and a method of flow conditioning by a gas compression system are provided. A gas compression system includes a compact flow conditioner in a form of a flow conditioner tank and a combined multi-phase pump and compressor unit comprising an impeller configured to compress a mixture of gas and liquid, wherein the gas compression system is configured such that the gas and the liquid are separated in the flow conditioner tank, the separated gas and liquid are sucked up through the separate gas and liquid pipes and re-mixed again upstream of the impeller, and the liquid is distributed in a gas flow by Venturi effect, and wherein the Venturi effect is obtained by a constriction in the outlet pipe to the impeller, just upstream of the impeller.
Claims
1. A gas compression system comprising: a compact flow conditioner in a form of a flow conditioner tank, configured to be placed below a sea level in close vicinity to a well head or on a dry installation, said flow conditioner tank being configured to receive a multi-phase flow of hydrocarbons through a supply pipe from a sub sea well for further transport of the hydrocarbons to a multi-phase receiving plant; a combined multi-phase pump and compressor unit comprising an impeller configured to compress a mixture of gas and liquid, the impeller functioning on a centrifugal principle such that the gas and the liquid are given increased pressure in the same combined multi-phase pump and compressor unit; and an outlet pipe connected to the flow conditioner tank at a first end and to the combined multi-phase pump and compressor unit at a second end, opposite to the first end, the outlet pipe being in a form of a constriction communicating with an upper, gas-filled part of the flow conditioner tank and a liquid pipe, the liquid pipe has a smaller diameter than the outlet pipe, the liquid pipe communicates with a lower, liquid-filled part of the flow conditioner tank and extends into the outlet pipe proximate to the impeller, wherein the gas compression system is configured such that the gas and the liquid are separated in the flow conditioner tank, the separated gas and liquid are sucked up through the separate gas and liquid pipes and re-mixed again upstream of the impeller, and the liquid is distributed in a gas flow by Venturi effect, and wherein the Venturi effect is obtained by the constriction in the outlet pipe to the impeller.
2. The gas compression system according to claim 1, wherein the flow conditioner tank is in a form of a horizontal cylinder having a larger diameter than a diameter of the supply line from the well, and having a longitudinal direction parallel to a fluid flow direction.
3. The gas compression system according to claim 1, wherein the combined pump and compressor unit comprises a rotating impeller.
4. The gas compressor system according to claim 1, wherein the flow conditioner tank is provided with an inherent cooler for reduction of dimensions and complexity of the gas compressor system for the fluid to exchange heat with surrounding sea water.
5. The gas compression system according to claim 1, wherein the flow conditioner tank comprises a second outlet pipe for removal of sand when required through a separate valve.
6. The gas compression system according to claim 1, wherein the flow conditioner tank is provided with at least one internally arranged flow influencing element, securing an even supply of liquid.
7. The gas compression system according to claim 1, wherein an arrangement of permanent magnets is utilized to collect magnetic particles from an extracted process flow stream from a process system, but not limited to the combined multiphase pump and compressor unit prior to feeding the processed gas to an electromotor and bearings.
8. The gas compressor system according to claim 1, further comprising a heating line into an anti-surge valve in order to prevent formation of hydrates by using hot cooling gas from motor cooling.
9. The gas compression system according to claim 8, further comprising a liquid removal unit configured to avoid recycling of liquid while utilizing an anti-surge line.
10. A method of flow conditioning by a gas compression system, the method comprising the steps of: receiving a multi-phase flow of hydrocarbons in a compact flow conditioner through a supply pipe from a sub sea well for further transport of the hydrocarbons to a multi-phase receiving plant, the flow conditioner being in a form of a flow conditioner tank below a sea level in close vicinity to a well head; separating, in the flow conditioner tank, liquid and gas from the multi-phase flow; sucking up the separated liquid and the gas via an outlet pipe connected to the flow conditioner tank at a first end and to an impeller at a second end, opposite the first end, the outlet pipe being in a form of a constriction communicating with an upper, gas-filled part of the flow conditioner tank and a liquid pipe, the liquid pipe has a smaller diameter than the outlet pipe and communicates with a lower, liquid-filled part of the flow conditioner tank and extends into the outlet pipe proximate to the impeller; re-mixing the liquid and the gas upstream of the impeller, wherein the liquid is distributed in a gas flow by Venturi effect where the Venturi effect is obtained by the constriction in the outlet pipe to the impeller; boosting by a combined multiphase pump and compressor unit the re-mixed gas and liquid as a mixture, wherein the combined multiphase pump and compressor unit comprises the impeller, which functions on a centrifugal principle such that within a same rotational movement, both, the gas and the liquid are given an increased pressure in the same combined multiphase pump and compressor unit; and transporting the liquid and the gas from the combined multiphase pump and compressor unit to a remote multi-phase receiving plant.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A preferred embodiment of the invention shall in the following be described in further detail referring to the drawings, where:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(10)
(11) When the well flow is fed into the compressor system 10, the well flow is fed to a liquid scrubber or separator 12, where gas and liquid/particles are separated. Up front of the inlet to the liquid separator 12, a cooler 13 is arranged, cooling the well flow down from typically 70° C. to typically 20° C. before the well flow enters the liquid separator 12. The cooler 13 reduces the temperature of the well flow so that liquid is separated out and the portion of liquid is increased. This reduction of mass flow of gas which is fed into the compressor 17 reduces the power requirement in the compressor 17. The cooler 13 may in principle be placed upstream of the compressor 17, as shown in
(12) The liquid separated out in the separator 12 is then fed through a liquid volume metering device 54 and into the pump 15. The metering device 54 may alternatively be arranged upstream of the pump 15. Further, the liquid from the pump 15 is returned back to the separator 12 in desired volume by regulating a valve 50. Said circulation of liquid secures a larger operational range (larger liquid volumes) through the pump 15.
(13) The gas separated out in the separator 12 is fed into a volume metering device 53 and then into the compressor 17. The compressor 17 increases the pressure in the gas from typically 40 bar to typically 120 bar. Downstream of the outlet from the compressor 17 a recirculation loop is arranged, feeding the gas through a cooler 55 and back to upstream of the separator 12 when the valve (anti-surge valve 19) is opened. The cooler 55 may optionally be integrated in the inlet cooler 13 by feeding re-circulated gas back upstream of the inlet cooler 13. Said re-circulation of gas increases the operational range of the compressor 17, and ensure that the volume of gas through the compressor 17 is sufficient during trip and subsequent closing of the machine. The pressure increase in the liquid by means of the pump 15 corresponds to the pressure increase in the gas through the compressor 17.
(14) The gas coming from the compressor 17 is then fed through a reflux valve 57, while the liquid coming from the pump 15 goes through a non-return valve 58. Gas from the compressor 17 and liquid from the pump 15 are mixed in a Y-joint 59. The well flow goes further in the pipeline 20, bringing the well flow to a multiphase receiving plant (not shown). When required, a post-cooler (not shown) may be incorporated.
(15)
(16) The outlet pipe 16 is in the form of a gas pipe 23 communicating with the upper, gas filled part of the flow conditioner 21, while an inner liquid pipe 24, having smaller diameter than the outlet pipe 16b, communicates with the lower, liquid filled part of the flow conditioner 21. The gas pipe 23 ends as shown in
(17) From the bottom of the flow conditioner 21, a second outlet pipe 25 for removal of sand is arranged, if required. When sand is to be removed, the combined compressor/pump unit 22 is preferably shut down. The pipe may for this purpose be equipped with a suitable valve 26. The pipe is connected in such way that if it is required to empty sand from the flow conditioner 21, the compressor is stopped, the valve (not shown) in the line 20 is closed and the valve 26 is opened while the pressure in the receiving plant is reduced.
(18) In the same manner as shown for the prior art shown in
(19) As shown in
(20) The flow conditioner 21 according to the present invention may preferably be oblong in the direction of flow with a cross sectional area larger than that of the supply pipe 11, thus also contributing to enhanced separation of gas G and liquid L, and enhanced separation of possible sand in the flow.
(21) The lowest point in the compressor may preferably be the compressor outlet and/or inlet. This secures simple draining of the compressor 22.
(22)
(23) According to the invention gas G is fed from the flow conditioner 21 to the combined pump and compressor unit 22 via a funnel shaped constriction 36, while the liquid L is sucked up through a pipe 24. The gas G and the liquid L is simultaneously presses/pumped further to a multiphase receiving plant (not shown).
(24) The robust insides internally in the flow conditioner 21 may be in the form of a unit which optimizing slug levelling and forms basis for effective separation of liquid L and gas G, so the that liquid L and sand in a proper manner may be directed towards the bottom of the pipe.
(25) Collected sand may periodically be removed from the flow conditioner 21 by means of an output pipe 25 and suitable valve 26.
(26) An alternative for the use of a cooler 13, or as an addition, the compressor 22 may be installed at a distance from the well(s), forming sufficient surface area of the inlet pipe to achieve the necessary cooling of the fluid in the pipe by means of the surrounding sea water. This depends on a possible need for protection layer on the pipe and pipe dimension (need for trenching).
(27) If process requirements or regularity require more than one compressor 22, then such compressors may be arranged in parallel or in series. If they are arranged in series, it may be possible to construct both compressors 22 so that the system characteristic always will be to the right of the surge line. Both compressors may still be a backup for each other. The need of the function of the anti-surge valve 19 will then diminish completely or partly. If it should be necessary to consider removing the need of an anti-surge valve 19, this will mean that a start up of the compressor may be done subsequent to more or less pressure equalizing of the pipe line. Surge detection, i.e. the lower limit for the stable flow rate of the compressor, is implemented so that by detection of too low flow rate, the compressor is closed down in order to avoid damage from mechanical vibrations. In order to protect the compressor during suddenly, unintentional down closing, necessary protective valve securing quick pressure equalizing between the inlet and outlet of the compressors may be considered.
(28) The liquid L and particles may be transported out by means of the compressor 22 and a constriction 36 in the inlet pipe to the compressor 22 is arranged, so that liquid L is sucked up and evenly distributed to the compressor inlet.
(29)
(30)
(31) As for the embodiment shown in
(32) The rotating liquid chamber 44 will be selfregulating in that when liquid is increasingly filled into the liquid chamber 44, the pressure at the liquid collection point will increase, thus forcing the liquid towards the compressor outlet. In such manner an increase in the liquid volume will also increase the pump capacity, so that the liquid level in the flow conditioner 21 is kept within acceptable limits.
(33) According to this embodiment the rotating chamber 44 rotates together with the impeller 35.
(34)
(35) A reflux valve 60 is placed downstream of the wet gas compressor 22, preventing backflow of gas and liquid into the wet gas compressor 22. The pressurized well flow is then directed back to the pipe line 20 through the opened valve 51 for further transport to a suitable receiving plant (not shown).
(36)
(37) The flow conditioner 21 in
(38) Gas and liquid coming from the vertical pipe 62 and the flow conditioner 21 in