Transparent electrode and manufacturing method thereof
09826636 · 2017-11-21
Assignee
Inventors
Cpc classification
H05K2201/0376
ELECTRICITY
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H05K1/0274
ELECTRICITY
H05K3/207
ELECTRICITY
Y02E10/549
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H05K1/09
ELECTRICITY
Abstract
Disclosed is a transparent electrode including a transparent substrate 100, conductive nanowires 10 forming networks, nanoparticles bonding the nanowires 10, and a conductive layer embedded in the transparent substrate 100.
Claims
1. A transparent electrode, comprising: a conductive layer; and a transparent substrate, wherein the conductive layer comprises: conductive nanowires forming networks, and nanoparticles binding the conductive nanowires to one another, wherein the conductive nanowires are silver (Ag) nanowires and the nanoparticles are porous nanoparticles attached to junctions of the networks and bonding the Ag nanowires to one another, and wherein the conductive layer is formed as a composite mesh including the silver (Ag) nanowires and the porous nanoparticles and embedded in the transparent substrate.
2. The transparent electrode according to claim 1, wherein the nanoparticles mediate transfer from a release substrate to the transparent substrate based on strong attraction to the conductive nanowires.
3. The transparent electrode according to claim 1, wherein the transparent substrate has an optical transmittance of about 80 to about 95%.
4. The transparent electrode according to claim 1, wherein a concentration ratio of the Ag nanowires to the porous nanoparticles is about 0.8 to about 1.2% by weight.
5. The transparent electrode according to claim 4, wherein silver (Ag) atoms of the silver (Ag) nanowires are dispersed inside pores of the porous nanoparticles to form conductive channels.
6. The transparent electrode according to claim 1, wherein the nanoparticles are aerogel.
7. An electronic device, comprising: a transparent electrode that comprises a transparent substrate and a conductive layer comprising conductive nanowires forming networks and nanoparticles, wherein the conductive nanowires are silver (Ag) nanowires and the nanoparticies are porous nanoparticies attached to junctions of the networks and bonding the Ag nanowires to one another, and wherein the conductive layer is formed as a composite mesh including the silver (Ag) nanowires and the porous nanoparticles binding the Ag nanowires to one another and is embedded in the transparent substrate.
8. The electronic device according to claim 7, wherein the nanoparticles mediate transfer from a release substrate to the transparent substrate based on strong attraction to the conductive nanowires.
9. The electronic device according to claim 7, wherein a concentration ratio of the Ag nanowires to the porous nanoparticles is about 0.8 to about 1.2% by weight.
10. The electronic device according to claim 7, wherein the nanoparticles are aerogel.
11. The electronic device according to claim 7, wherein the electronic device is any one of a flexible display, an organic solar cell, an organic light-emitting diode, a touch panel, and a thin film heater.
12. A method of manufacturing a transparent electrode, the method comprising: mixing conductive nanowires forming networks and nanoparticles binding the nanowires to prepare a dispersion, wherein the conductive nanowires are silver (Ag) nanowires and the nanoparticles are porous nanoparticles attached to junctions of the networks and bonding the Ag nanowires to one another; coating the dispersion on a release substrate to form a conductive layer; coating the conductive layer with a polymer for embedding; hardening the polymer to form a transparent substrate in which the conductive layer is embedded; and removing the release substrate from the transparent substrate and the conductive layer, wherein the conductive layer is formed as a composite mesh including the silver (Ag) nanowires and the porous nanoparticles.
13. The method according to claim 12, wherein, in the coating the dispersion, the dispersion is coated on the release substrate and then a solvent is evaporated through heat treatment.
14. The method according to claim 12, wherein the release substrate is any one of a silicon substrate and a glass substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(12) The following detailed descriptions and exemplary embodiments will now be described more fully with reference to the accompanying drawings to clarify aspects, features and advantages of the inventive concept.
(13) Like reference numerals indicate like elements throughout the drawings. It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention unclear.
(14) Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying figures.
(15)
(16) As illustrated in
(17) The nanoparticles may be porous nanoparticles including a plurality of pores. Hereinafter, the nanoparticles are described as porous nanoparticles 20.
(18) The transparent electrode according to the present disclosure is an electrode used in displays, devices manufactured through application of a display, etc., and includes the transparent substrate 100 and the conductive layer 200.
(19) Here, the transparent electrode may be a thin film having superior electrical conductivity and an optical transmittance of about 80 to about 95% in a visible light range. Application of the transparent electrode depends upon conductivity with respect to light transmittance. The transparent electrode has been used as an electrode of antistatic films, heat-reflecting films, film heaters, photovoltaic devices, various flat displays, etc.
(20) Recently, the transparent electrode is also receiving attention as an electrode of flexible electronic equipment having flexibility and elasticity, particularly flexible displays. Accordingly, the transparent electrode according to the present disclosure is described as a transparent electrode of a flexible display. However, the transparent electrode according to the present disclosure is not limited to a flexible display electrode and may be used in an electronic device of any one of a flexible display, an organic solar cell, an organic light-emitting diode, a touch panel, and a thin film heater.
(21) Meanwhile, the transparent substrate 100 may be a substrate having an optical transmittance of about 80 to about 95%. The transparent substrate 100 may have flexibility to be used in a transparent flexible display.
(22) For example, the transparent substrate 100 may be made of a polymer that can be freely bent or folded even upon hardening. The polymer may be any one of polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyimide (PI), polydimethylsiloxane (PDMS), and polyurethane.
(23) In addition, the polymer is not specifically limited so long as it possesses transparency and flexibility suitable for use in transparent flexible displays.
(24) The conductive layer 200 is a thin film formed on or disposed at the transparent substrate 100 and includes the conductive nanowires 10 and the porous nanoparticles 20.
(25) The nanowires 10 may be any one of metallic nanowires which include silver (Ag), gold (Au) and copper (Cu) having superior conductivity. With regard to conductivity, transparency, flexibility, etc. the nanowires 10 are most preferably Ag nanowires (AgNW, 10).
(26) Hereinafter, although the nanowires 10 are described as Ag nanowires, the present invention is not limited thereto. A Ag nanowire as a conductive material substituting for an indium-tin oxide (ITO) thin film and a carbon nanotube used in conventional transparent electrodes exhibits superior conductivity and flexibility, compared to the indium-tin oxide (ITO) thin film or the carbon nanotube. Since the Ag nanowires form networks, the Ag nanowires may be formed at the transparent substrate 100 with a large area, and may be mixed with the porous nanoparticles 20 to form the conductive layer 200.
(27) The porous nanoparticles 20 bind the nanowires 10 to one another and include a plurality of pores. The porous nanoparticles 20 are uniformly coated on networks (AgNW networks) formed by the nanowires 10 to form a composite.
(28) In addition, the porous nanoparticles 20 may be aerogel, more particularly silica aerogel. However, the porous nanoparticles 20 are not limited thereto.
(29) The porous nanoparticles 20 may be easily attached to networks formed by the nanowires 10, particularly junctions of the networks, so that the nanowires 10 are strongly bound to one another. As a result, the conductive layer 200 forms a composite mesh in which the networks formed by the nanowires 10 and the porous nanoparticles 20 are mixed.
(30) The conductive layer 200 may be formed by coating a dispersion on a release substrate. Here, the dispersion may be prepared by mixing a predetermined solvent such as ethanol with the nanowires 10 and the porous nanoparticles 20. Detailed descriptions thereof are given below.
(31) The diameters of the pores formed in the nanoparticles 20 may be 9 to 11 nm. Here, silver (Ag) atoms are dispersed in the interiors of the pores of the nanoparticles 20 to form conductive channels.
(32) In addition, the conductive layer 200 may be formed on or disposed at the transparent substrate 100. For example, the conductive layer 200 may be embedded in the transparent substrate 200. As a result, the conductive layer 200 of the transparent electrode according to the present disclosure may have superior properties, as compared to conventional transparent electrodes composed of only nanowires. Detailed descriptions thereof are given below.
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(34) The conductive layer 200 of the transparent electrode according to the present disclosure is formed as a composite mesh, and thus has low sheet resistance.
(35) Referring to
(36) As illustrated in
(37) In addition, it can be confirmed that, in the cases of the first dispersion and the second dispersion, sheet resistance is decreased with increasing concentration (% by weight) of the Ag nanowires. This occurs because insulating spaces are formed among the Ag nanowires of the AgNW networks and such formed insulating spaces are decreased with increasing concentration (% by weight) of the Ag nanowires.
(38) Therefore, the concentration of the Ag nanowires should be increased to reduce sheet resistance, and, due to optical transmittance decrease caused by concentration increase of the Ag nanowires, the concentration of Ag nanowires should be limited to a predetermined level.
(39) On the other hand, the porous nanoparticles do not affect optical transmittance and may reduce sheet resistance through mixing with low-concentration Ag nanowires.
(40) Since the transparent electrode according to the present disclosure includes the composite mesh-type conductive layer embedded in the transparent substrate, superior bending stability against repeated bending is exhibited. This is caused by the porous nanoparticles, which constitute the conductive layer, disposed in the interior of the polymer matrix forming the transparent substrate.
(41) In particular, when compressive stress occurs due to repeated bending, the Ag nanowires move to the interior of the polymer matrix of the transparent substrate and the porous nanoparticles are disposed in the interior of the polymer matrix, whereby movement of Ag nanowires is minimized and thus flexural safety is enhanced.
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(43) In the transparent electrode according to the present disclosure, a concentration ratio (% by weight) of the Ag nanowires to the porous nanoparticles may be about 0.8 to about 1.2. Since the concentration ratio (% by weight) of the Ag nanowires to the porous nanoparticles constituting the conductive layer affects sheet resistance, optimal concentration (% by weight) should be calculated.
(44) In
(45) Referring to
(46) This occurs because the amount of the porous aerogel is insufficient to coat the release substrate with Ag nanowires when a concentration ratio (% by weight) of the Ag nanowires to the porous aerogel is less than 1.
(47) On the other hand, when a concentration ratio (% by weight) of the Ag nanowires to the porous aerogel is greater than about 1, excess porous aerogel rather disturbs electrical conductivity and thus high sheet resistance is exhibited.
(48) Accordingly, when a concentration ratio (% by weight) of the Ag nanowires to the porous aerogel is about 0.8 to about 1.2, preferably about 0.9 to about 0.1 considering tolerance during a mixing process, optimal sheet resistance is exhibited.
(49)
(50) Referring to
(51) Step S10 may be a process of mixing the porous nanoparticles 20 with the nanowires 10. For example, step S10 may be a process of preparing a Ag nanowire solution 30 by mixing the Ag nanowires 10 with ethanol as a solvent.
(52) In this case, the concentration of the Ag nanowires 10 included in the Ag nanowire solution 30 may be about 0.15 to about 0.3% by weight. When the dispersion 40 is prepared by mixing the Ag nanowire solution 30 with the porous nanoparticles 20, a concentration ratio of the Ag nanowires 10 to the porous nanoparticles 20 may be about 0.8 to about 1.2% by weight, preferably about 0.9 to about 1.1% by weight, as described above.
(53) In step S20, the dispersion 40 is coated onto a release substrate 300 to form the conductive layer 200.
(54) For example, step S20 may be carried out by coating the dispersion 40 at 1000 rpm for 60 seconds through spin coating, but the present invention is not limited thereto. The rotation speed and the coating time may be varied and other known coating methods, other than spin coating, may be used.
(55) In addition, step S20 may include a heat treatment process for evaporating and drying a solvent after coating the dispersion 40 on the release substrate 300.
(56) For example, the heat treatment process may be carried out at 100° C. for 20 minutes, but the present invention is not limited thereto. Conditions of the heat treatment process may be determined considering the concentration (% by weight) of the Ag nanowires 10 and the porous nanoparticles 20.
(57) In addition, step S20 may include, after the heat treatment process, a process of forming a thin film-type composite mesh in which the Ag nanowires 10 and the porous nanoparticles 20 are mixed.
(58) For example, the porous nanoparticles 20 are bound to the Ag nanowires 10, so that the Ag nanowires 10 may be bound to one another and a composite mesh may be formed.
(59) In this case, pores of the porous nanoparticles 20 may be formed very minutely in a size of about 9 to about 11 nm. The Ag atoms of the Ag nanowires 10 are dispersed in the interiors of the pores, so that the pores of the porous nanoparticles 20 may form conductive channels.
(60) Subsequently, a polymer 50 is coated on the conductive layer 200 in step S30, and, in step S40, the polymer 50 is hardened to form the transparent substrate 100 in which the conductive layer 200 is embedded.
(61) For example, in step S30, the polymer 50, as material of the transparent substrate 100, may be coated on the conductive layer 200 through spin coating. However, a coating manner is not limited to spin coating and all known solution coating manners may be used.
(62) In addition, in hardening the polymer 50 coated on the conductive layer 200 in step S40, the polymer 50 may be hardened by UV irradiation. For example, the polymer 50 may be hardened during five minutes by means of a UV lamp.
(63) The transparent substrate 100 may be formed through hardening of the polymer 50, and, so as to satisfy predetermined conditions required in the transparent substrate 100, the polymer 50 hardened at 50°C. for 12 hours by means of a hot plate may be subjected to heat treatment.
(64) Therethrough, the polymer 50 is coated and hardened on the conductive layer 200 on the release substrate 300, and thus, the conductive layer 200 may be embedded in the transparent substrate 100.
(65) Subsequently, in step S50, the release substrate 300 is removed from the transparent substrate 100 and the conductive layer 200 to manufacture the transparent electrode according to an embodiment of the present disclosure.
(66) Meanwhile, the release substrate 300 used in the method of manufacturing the transparent electrode according to the present disclosure may be a glass or silicon (Si) substrate. With regard to sheet resistance, the release substrate 300 is preferably a silicon substrate.
(67) In addition, the polymer 50 may be any one of polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyimide (PI), polydimethylsiloxane (PDMS), and polyurethane, and the porous nanoparticles 20 may be aerogel, particularly silica aerogel, but the present disclosure is not limited thereto.
(68)
(69) In particular,
(70) Referring to
(71) However, referring to
(72) Therethrough, it can be confirmed that the conductive layer is uniformly transferred to the transparent substrate and transfer efficiency is also increased through interaction between the porous nanoparticles and the Ag nanowires.
(73) This is analyzed as occurring due to the porous nanoparticles which prevent the Ag nanowires from being tangled by cohesion thereof upon mixing of the Ag nanowires with the solvent and drying of the Ag nanowires at the release substrate and are uniformly dispersed in the interior of the polymer matrix constituting the transparent substrate.
(74) In addition, since the porous nanoparticles form the composite mesh with the Ag nanowires and are uniformly embedded in the transparent substrate, surface roughness of the transparent substrate is enhanced.
(75) When a surface of the transparent substrate is very rough, i.e., surface roughness is high, current leaks and the brightness of a light emitting device becomes non-uniform. In addition, it is difficult to process a delicate line with a narrow width in a patterning process constituting a circuit. However, since the conductive layer according to the present disclosure is uniformly embedded in the transparent substrate due to the porous nanoparticles bound to the Ag nanowires, surface roughness of the transparent electrode according to the present disclosure is enhanced.
(76) Additionally, since the conductive layer is uniformly dispersed throughout an overall area of the transparent substrate, the conductive layer has a broad heating area. In addition, temperature is rapidly elevated up to high temperature and cooling is slowly performed due to superior thermal insulation performance of the porous nanoparticles, particularly the silica aerogel.
(77) In the transparent electrode according to the present disclosure, the Ag nanowires and the porous nanoparticles (particularly, silica aerogel) form the composite mesh, and the formed composite mesh is embedded in the transparent substrate, and thus, sheet resistance is decreased, whereby electrical conductivity is increased and surface roughness is enhanced.
(78) In addition, adhesion to the transparent substrate is enhanced, whereby transfer efficiency increases and uniform dispersion may be obtained. In addition, stability against repeated bending and heating performance are enhanced.
(79)
(80) More particularly,
(81) Referring to
(82) In addition, referring to
(83)
(84) More particularly,
(85) Referring to
(86) In addition, referring to
(87) In addition, it can be confirmed that C30 exhibits higher mechanical stability than Ag30 after 2000 cycles. For example, it can be confirmed that, after 2000 cycles, an Rs value increases by about 9.5% (1 Ω/sq) in the case of C30, but the Rs value increases by about 22% (5 Ω/sq) in the case of Ag30.
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(90) As apparent from the above description, the conductive layer according to the present invention includes the conductive nanowires and the porous nanoparticles, and thus, the conductive nanowires are bound to one another by the porous nanoparticles to form a composite mesh. Accordingly, sheet resistance is decreased, substrate adhesion and dispersion are enhanced, and surface roughness is increased.
(91) In addition, according to the present disclosure, the conductive layer is embedded in the polymer transparent substrate, and thus, the porous nanoparticles are disposed in the interior of the polymer matrix. Accordingly, conductive nanowire movement due to compressive stress is prevented and thus superior stability against repeated bending is exhibited.
(92) The present invention is described in detail by the embodiments, but the present invention is not intended to be limited to the embodiments and those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention.
(93) All simple changes and modifications of the present disclosure are understood as within the scope of the present disclosure and the particular scope of the present disclosure will be defined by the following claims.
(94) TABLE-US-00001 [Description of Symbols] 10: NANOWIRES 20: NANOPARTICLES 30: NANOWIRE SOLUTION 40: DISPERSION 50: POLYMER 100: TRANSPARENT SUBSTRATE 200: CONDUCTIVE LAYER 300: RELEASE SUBSTRATE