Mechanical combustion abnormality diagnosis determination method and combustion abnormality diagnosis system using engine noise
11255752 · 2022-02-22
Assignee
- Hyundai Motor Company (Seoul, KR)
- Kia Motors Corporation (Seoul, KR)
- Kookmin University Industry Academy Cooperation Foundation (Seoul, KR)
Inventors
Cpc classification
F02D41/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/288
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A mechanical diagnosis method for combustion abnormality using engine noise includes: calculating an Energy K and a Loudness standard deviation index (N.sub.STD) with Kurtosis analysis by a diagnosis controller 30 from noise data measured together with a signal component by rotation excitation of an engine 10; calculating a plurality of order frequency peak order component values by a Modulation Frequency Transform; and distinguishing a cylinder where abnormal combustion occurs from a cylinder where normal combustion occurs by applying a predetermined threshold to these calculated values, thereby classifying, by Modulation Frequency analysis, problem samples of the rotation excitation and combustion excitation influence of the engine in which the abnormality state determination of the engine has been difficult only with energy distribution while overcoming the limitation of Kurtosis analysis.
Claims
1. A mechanical diagnosis method for combustion abnormality, the mechanical diagnosis method comprising: measuring, by a microphone, an abnormal noise of an internal combustion engine; analyzing, by Kurtosis, energy distribution for a frequency of the measured abnormal noise; performing frequency analysis, by Modulation Frequency Transform, on a high frequency from the measured abnormal noise; and determining, by a diagnostic controller, that a mechanical abnormality has occurred when the analyzed high frequency exceeds a first threshold value of a Modulation Frequency index, or when the analyzed high frequency exceeds a second or third threshold value of a Kurtosis index, wherein an engine noise analysis control by the diagnosis controller for determining the occurrence of the mechanical abnormality is performed by a Kurtosis analysis control which determines a cylinder having the mechanical abnormality by respectively applying the second and third threshold values to the Kurtosis index calculated from a magnitude standardization of a noise level for noise data and a specific frequency band, a modulation frequency analysis control of calculating the Modulation Frequency index by performing a Down sampling and a Transform a plurality of times on the noise data, and an excitation influence determination control of determining the cylinder having the mechanical abnormality by applying the first threshold value to the Modulation Frequency Index.
2. The mechanical diagnosis method of claim 1, wherein: the measured abnormal noise comprises a signal component by rotation excitation, the Kurtosis calculates, as the Kurtosis index, an Energy K and a Loudness standard deviation index to which the second threshold value and the third threshold value are respectively applied, and the Modulation Frequency Transform calculates a plurality of order component values for an order frequency peak to which the first threshold value is applied as the Modulation Frequency Index.
3. The mechanical diagnosis method of claim 2, wherein the plurality of order component values are an 0.5.sub.th component value, a primary component value, and a secondary component value of the order frequency peak.
4. The mechanical diagnosis method of claim 1, wherein the Kurtosis analysis control is performed by: performing the magnitude standardization for the noise level of the noise data, selecting the specific frequency band by a Band Pass Filter processing, calculating an Energy K and a Loudness standard deviation index as the Kurtosis index by the Kurtosis analysis, and determining the cylinder having the mechanical abnormality by confirming combustion abnormality based on the second threshold value and the third threshold value being respectively compared to the Energy K and the Loudness standard deviation index.
5. The mechanical diagnosis method of claim 4, wherein the magnitude standardization is 90 dB, and the specific frequency band is 0.5 to 4 kHz.
6. The mechanical diagnosis method of claim 4, wherein the second threshold value for the Energy K is 3.8, and the third threshold value for the Loudness standard deviation index is 0.13.
7. The mechanical diagnosis method of claim 1, wherein the modulation frequency analysis control is performed by: performing a plurality of times of Down samplings on the noise data, performing a Hilbert transform followed by an Envelope transform between the plurality of times of Down samplings, performing a Low Pass Filter processing between the plurality of times of Down samplings, performing a Fast Fourier Transform (FFT) transform after the plurality of times of Down samplings, and analyzing a plurality of order component values for an order frequency peak.
8. The mechanical diagnosis method of claim 7, wherein the plurality of times of Down samplings are classified into a primary Down sampling performed for the noise data, a secondary Down sampling performed for Envelope-transformed data, and a tertiary Down sampling performed for Low Pass Filter-processed data.
9. The mechanical diagnosis method of claim 8, wherein the primary Down sampling is to perform resampling an interesting frequency region at a twice level.
10. The mechanical diagnosis method of claim 8, wherein the secondary Down sampling is to perform resampling at a ½ level of the primary Down sampling.
11. The mechanical diagnosis method of claim 8, wherein the tertiary Down sampling is to perform resampling at a twice level relative to a reference frequency of the FFT.
12. The mechanical diagnosis method of claim 1, wherein the excitation influence determination control is performed by: classifying a plurality of order component values into an 0.5.sup.th component value, a primary component value, and a secondary component value from an order frequency peak, determining a magnitude by applying the first threshold value to the 0.5.sup.th component value, the primary component value, and the secondary component value, and determining the cylinder having the combustion abnormality or a normal cylinder based on the determined magnitude.
13. The mechanical diagnosis method of claim 12, wherein the determined magnitude is confirmed by applying the first threshold value to each of the 0.5.sup.th component value, the primary component value, and the secondary component value, and the combustion abnormality is determined when each of the 0.5.sup.th component value, the primary component value, and the secondary component value is greater than the first threshold value.
14. The mechanical diagnosis method of claim 13, wherein each of the 0.5.sup.th component value, the primary component value, and the secondary component value is compared with the first threshold value.
15. The mechanical diagnosis method of claim 14, wherein the first threshold value is 0.075.
16. A combustion abnormality diagnosis determination system, comprising: a diagnosis controller configured to: calculate an Energy K and a Loudness standard deviation index for noise data measured together with a signal component by rotation excitation of an engine with Kurtosis analysis, calculate an 0.5.sub.th component value, a primary component value, and a secondary component value of an order frequency peak by a Modulation Frequency Transform, and distinguish a cylinder where abnormal combustion occurs from a cylinder where normal combustion occurs by respectively applying a first threshold value, a second threshold value and a third threshold value to the Energy K, the Loudness standard deviation index, and each of the 0.5.sub.th component value, the primary component value, and the secondary component value of the order frequency peak; and a noise sensor configured to measure the noise data during an operation of the engine, wherein; the Energy K applies 3.8 as the first threshold value, the Loudness standard deviation index applies 0.13 as the second threshold value, and each of the 0.5.sub.th component value of the order frequency peak, the primary component value of the order frequency peak, and the secondary component value of the order frequency peak identically applies 0.075 as the third threshold value.
17. The combustion abnormality diagnosis determination system of claim 16, wherein the noise sensor is a microphone mounted to an oil fan of the engine to measure the noise data.
Description
DRAWINGS
(1) In order that the disclosure may be well understood, there will now be described various forms thereof, given by way of example, reference being made to the accompanying drawings, in which:
(2)
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(8) The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
DETAILED DESCRIPTION
(9) The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
(10) Hereinafter, exemplary forms of the present disclosure will be described in detail with reference to the accompanying drawings, and since such forms may be implemented in various different forms by those skilled in the art to which the present disclosure pertains as an example, they are not limited to the forms described herein.
(11) Referring to
(12) In particular, the engine noise analysis control (S20 to S40) standardizes a noise level to a predetermined magnitude (for example, 90 dB) with respect to the noise data in a Kurtosis analysis control (S20), and performs order frequency peak analysis through Down sampling and Transform a plurality of times in a modulation frequency analysis control (S30), and secures discriminant accuracy of a problem occurrence cylinder (for example, combustion abnormality) and a normal cylinder (for example, combustion normality) by comparing a threshold for the modulation frequency from the result of the order frequency peak analysis in an excitation influence determination control (S40).
(13) As a result, the mechanical diagnosis method of combustion abnormality is characterized by a mechanical combustion abnormality diagnosis determination method using engine noise, and the mechanical diagnosis method of combustion abnormality using the engine vibration signal may implement the following advantages.
(14) Firstly, it is possible to include the combustion excitation affecting the noise due to the combustion abnormality problem occurrence, thereby strengthening problem occurrence determination logic for the excitation occurring at rotation. Secondly, it is possible to determine whether there is a current failure and in which cylinder the main signal of the failure occurs based on the noise data recorded, including the excitation influence at engine operation. Thirdly, it is possible to determine the combustion abnormality having considered the excitation influence in a case smaller than the determination reference value (for example, 3.8) of the Energy K of the Kurtosis analysis having not considered the excitation influence by determining the problem occurrence cylinder (for example, combustion abnormality) at a specific value (for example, 0.075) or more of the order component (for example, 0.5.sup.th component, primary component, secondary component) of the order frequency peak value with the modulation frequency analysis.
(15) Referring to
(16) Specifically, the engine 10 is a typical gasoline or diesel engine, and the noise measurement sensor 20 is mounted to a predetermined site of an oil pan 10-1 provided in the engine 10 by a microphone. In this case, the oil pan site may be a site where an engine oil level gauge is mounted but may be a site where the noise measurement according to an engine operation and the excitation influence due to the engine rotation may be easily detected.
(17) Specifically, the diagnosis controller 30 performs logic processing such as excitation influence noise signal standardized based Kurtosis analysis, order frequency peak based modulation frequency analysis, or modulation frequency threshold comparison based excitation influence determination by using the noise data of the noise measurement sensor 20 as an input signal. In particular, a program or an algorithm for the Kurtosis analysis control (S20), the modulation frequency analysis control (S30), and the excitation influence determination control (S40) is stored in the memory, and the diagnosis controller 30 is operated as a Central Processing Unit which implements logic processing of the program or the algorithm.
(18) To this end, the diagnosis controller 30 includes a Kurtosis analysis module 31 and a modulation frequency analysis module 33. The Kurtosis analysis module 31 confirms the energy distribution of the noise data by the level standardization (for example, 90 dB) of the noise data, specific noise band selection (for example, 0.5 to 4 kHz noise band), and an Energy K (average value) through Kurtosis noise analysis. The modulation frequency analysis module 33 performs the modulation frequency analysis and the excitation influence determination by three Down sampling and Hilbert/Envelope/Fast Fourier Transform (FFT) transform for 90 dB of the noise data and 0.5 to 4 kHz band.
(19) Hereinafter, the mechanical combustion abnormality diagnosis determination method using the engine noise will be described in detail with reference to
(20) First, the diagnosis controller 30 acquires engine noise measurement and recording data according to an engine operation of S10.
(21) Referring to
(22) Subsequently, the diagnosis controller 30 performs the Kurtosis analysis control (S20) with standardizing the recorded noise data (S21), processing a band pass filter (BPF) (S22), calculating a Kurtosis analysis index (S23), and determining combustion abnormality (S24).
(23) For example, the standardizing of the noise data (S21) standardizes the noise level to the magnitude of 90 dB in the measured and recorded noise data, and the processing of the BPF (S22) selects a frequency of 0.5 to 4 kHz band in 90 dB standardized noise. Therefore, the Kurtosis analysis control (S20) narrows the frequency into the 0.5 to 4 kHz band while standardizing the noise level to the magnitude of 90 dB with respect to the noise data.
(24) For example, the calculating the Kurtosis index (S23) is classified into an energy K calculated from a Modified Kurtosis equation and an N.sub.STD calculated from a Loudness Standard Deviation equation. In this case, the Energy K is the average Kurtosis value in the 90 dB/0.5˜4 kHz band, and the N.sub.STD is the Loudness standard deviation exponent represented by the Energy K value.
(25) Referring to
(26)
(27) Here, the average/function expression represents the general formula of Kurtosis, the “T” refers to the calculation period, the “μ” refers to the normal distribution mean value, and the “E” refers to the Energy K.
(28) In this case, a value of the Energy K is calculated from the Kurtosis energy average equation by applying a repetition calculation section (Overlap) (t) of 50% while setting the calculation period (T) to about 100 msec. From the Kurtosis normal distribution function expression, based on Kurtosis=3 as Normal Distribution, Kurtosis<3 which is smaller than the above is referred to as Negative Kurtosis, whereas Kurtosis>3 which is greater than the above is referred to as Positive Kurtosis.
(29) Therefore, the Kurtosis is determined as the abnormality occurrence (that is, combustion abnormality) in the case where the magnitude difference between signals is large because the Kurtosis is smaller than 3 or the Kurtosis is greater than 3 in the normal distribution function representing that the Kurtosis is 3.
(30) Referring to
(31)
(32) Here, the “N” refers to Total Loudness, the “Z” refers to the Critical Band Rate, and the “N”′ refers to the Specific Loudness.
(33) From the above, in the step of the calculation of the Loudness is as follows: 1) The Loudness calculation time sets 5 seconds. 2) The loudness calculation period time sets 300 msec for 10 revolutions because one revolution time at 2000 Revolution Per Minute (RPM) is 30 msec (1/(2000/60)). 3) The Loudness calculation Overlap sets 50% (150 msec) and calculates repeatedly during a duration of 5 revolutions in the case of 150 msec. 4) A DIN, IS0523-1 method as the Loudness calculation method divides the 300 msec into a total of 24 bark during the loudness calculation period time.
(34) For example, the determining the combustion abnormality (S24) compares and determines with the following abnormality noise discriminant expression by using the calculated Energy K(EK) or N.sub.STD as a Kurtosis index.
K(EK)>A or N.sub.STD>B Abnormality noise discriminant expression:
(35) where the “A” is set to about 3.8 as the Energy K Threshold, and the “B” is set to about 0.13 as the Loudness Standard Deviation Threshold.
(36) As a result, the diagnosis controller 30 switches to the excitation influence determination control (S40) if the K(EK) is greater than the Energy K Threshold (A) or the N.sub.STD is greater than the Loudness Standard Deviation Threshold (B) and determines it as a problem occurrence cylinder (for example, combustion abnormality) (S45), and displays the combustion abnormality cylinder information by text and stores it in the memory while ending the procedure of the mechanical combustion abnormality diagnosis determination using the engine noise.
(37) Meanwhile, the diagnosis controller 30 enters the modulation frequency analysis control (S30) in order to implement more accurate determination in consideration of the excitation influence than the case where the K(EK) is smaller than the Energy K Threshold (A) or the N.sub.STD is smaller than the Loudness Standard Deviation Threshold (B).
(38) Continuously, the diagnosis controller 30 performs the modulation frequency analysis control (S30) with performing the Down sampling (S31), performing a Hilbert transform (S32), performing an Envelope transform (S33), repeatedly performing the Down sampling (S34), processing a Low Pass Filter (S35), re-performing the Down sampling (S36), performing a Fast Fourier Transform (FFT) transform (S37), and analyzing an Order Frequency Peak (S38). Here, the Down sampling is a processing of lowering a Sampling rate which is the amount of data collected for 1 second for a noise signal.
(39) From the above, the diagnosis controller 30 may perform the combustion abnormality determination having considered the excitation influence by determining it as the problem occurrence cylinder (for example, combustion abnormality) even if any one order of the order components (for example, 0.5.sup.th component, a primary component, a secondary component) of the order frequency peak value is smaller than the determination threshold (for example, 3.8) of the Energy K confirmed as the normal combustion in the Kurtosis analysis control (S20) when exceeding a specific value (for example, 0.075).
(40) Referring to
(41) To this end, an Amplitude Modulation Signal is calculated as a modulation frequency magnitude by using a modulation frequency and a Modulation Index.
x(t)=A.sub.c(t)×(1+m cos(ω.sub.mt)×cos(ω.sub.mt)) Signal:
f.sub.m(HZ)=ω.sub.m/2π Modulation frequency formula:
m=A.sub.m/A.sub.c Modulation Index Expression:
(42) where the t” refers to the time (second), the “A.sub.m” refers to the amplitude of high frequency excitation, the “A.sub.c” refers to the amplitude of low frequency excitation, the “m” refers to the modulation index representing a ratio of the low frequency excitation amplitude to the high frequency excitation amplitude, the “ω.sub.m” refers to the angular frequency of the modulation wave, and the “f.sub.m(HZ)” refers to the modulation frequency representing the low frequency component which delivers the high frequency component.
(43) For example, the performing of Down sampling (S31) is a primary Down sampling process of lowering a sampling rate, which is the amount of data collected of an interesting frequency region of a noise signal, and reduces the data amount by resampling the interesting frequency region, in which sampling is performed, at a twice level (for example, a level of 10 kHz if the interesting frequency region is 5 kHz). The repeatedly performing of the Down sampling (S34) is a secondary Down sampling process of lowering the sampling rate for the Hilbert/Envelope-transformed signal, and reduces the calculation amount by resampling it with a ½ level of the primary Down sampling processing. In particular, it is performed in consideration of a low pass filter frequency (for example, 100 Jz). The re-performing of the Down sampling (S36) is a tertiary Down sampling processing of lowering the sampling rate for the Low Pass Filter-processed signal, and reduces the calculation amount by resampling the frequency region at a twice level (for example, a level of about 667 Hz if the FFT reference is a level of 333 Hz) relative to the FFT reference.
(44) For example, the performing of the Hilbert transform (S32) transforms cos(ω.sub.mt) into sin(ω.sub.mt) with a 90 degree phase change, and extracts Envelope Formation by drawing the transformed amplitude. In this case, the performing of the Hilbert transform (S32) uses the following Hilbert transform equation in order to transform a Hilbert transform time signal into polar coordinates.
s.sub.a(t)=s.sub.m(t)e.sup.jϕ(t) Hilbert transform equation:
(45) For example, the performing of the Envelope transform (S33) extracts a line drawn as if the edges of the waveform are connected to each other to surround the waveform. That is, the performing of the Envelope transform (S33) represents the magnitude of the Hilbert transform value in phase.
(46)
(47) For example, the performing of the low pass filter processing (S35) passes a low frequency component while blocking a high frequency component of the signal. In this case, the performing of the low pass filter processing (S35) sets a level of the 333 Hz to an interesting region as the 10.sup.th order when the 33.3 Hz is the primary order of 2000 RPM to apply a Low pass frequency (LPF) at a level of about 400 Hz, by resampling based on the order value.
(48) For example, the performing of the FFT transform (S37) is used for fast calculation of discrete time signal frequency domain analysis, composite product calculation in frequency domain, correlation function calculation, numerical analysis, and the like. In this case, since the performing of the FFT transform (S37) is a level of 333 Hz based on the FFT, the resampling is performed at a level of 667 Hz or more. In particular, the FFT transform applies data overlap for preventing the missing portion of the window effect by applying Hanning Window Overlap 66% in the Hanning Window which converts a non-periodic signal into a periodic signal by the window.
(49) For example, the analyzing of the order frequency peak (S38) divides an order frequency peak value for each of a total of 10 orders into a 0.5.sup.th order component value, a primary component value, and a secondary component value.
(50) Finally, the diagnosis controller 30 performs the excitation influence determination control (S40) with determining once order frequency peak (S41), determining twice order frequency peak (S42), determining three times order frequency peak (S43), determining a normal cylinder (for example, combustion normality) as good (S44), and determining a problem occurrence cylinder (for example, combustion abnormality) as bad (S45). In this case, the 0.5.sup.th order component value, the primary component value, and the secondary component value of the order frequency peak are applied to a combustion abnormality determination expression by being applied as Modulation Frequency Indexes.
(51) For example, the determining of the once order frequency peak (S41) is applied to the 0.5.sup.th order component value of the order frequency peak, and determines whether the value is greater than the order frequency peak threshold through comparison. The determining of the twice order frequency peak (S42) is applied to the primary component value of the order frequency peak, and determines whether the value is greater than the order frequency peak threshold through comparison. The determining of the three times order frequency peak (S43) is applied to the secondary component value of the order frequency peak, and determines whether the value is greater than the order frequency peak threshold through comparison.
(52) The combustion abnormality determination expression for this purpose is applied as follows, by using the 0.5.sup.th order component value, the primary order component value, and the secondary order component value of the order frequency peak as Modulation Frequency Indexes.
(53) Combustion abnormality determination expression:
MF(0.5.sup.th order component value)>D
MF(primary component value)>E
MF(secondary component value)>F
(54) where each of “D, E, F” is set to about 0.075 as the order frequency peak threshold.
(55) As a result, in the case where the MF (0.5.sup.th order component value)>D, the MF (primary order component value)>E, and the MF (secondary component value)>F are all established in the order frequency peak determination expression, it is determined as good (S44), whereas in the case where the MF (0.5.sup.th order component value)>D or the MF (primary component value)>E or the MF (secondary component value)>F is not established, it is determined as bad (S45).
(56) Meanwhile,
(57) Referring to the Sample 116 in
(58) Referring to the Samples 9, 33, 63 in
(59) Referring to the Sample 59 in
(60) As described above, the mechanical diagnosis method of combustion abnormality using the engine noise applied to the combustion abnormality diagnosis system 1 according to the present form may, by the diagnosis controller 30, calculate the Energy K and Loudness standard deviation index (N.sub.STD) as the Kurtosis index by performing the Kurtosis analysis for the noise data measured together with the signal component by the rotation excitation of the engine 10, calculate the plurality of order component values for the order frequency peak as the Modulation Frequency Index by performing the Modulation Frequency Transform for the noise data, and classify it into the problem occurrence cylinder of the combustion abnormality and the normal cylinder of the combustion normality by applying the threshold to the Kurtosis index and the Modulation Frequency Index, thereby being able to classify, by the Modulation Frequency analysis, the problem samples of the rotation excitation and the combustion excitation influence of the engine in which the abnormality state determination of the engine has been difficult only with the energy distribution while overcoming the limitation of the Kurtosis analysis.