Mounting arrangement
09788447 · 2017-10-10
Assignee
Inventors
Cpc classification
F05D2260/311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05K7/14
ELECTRICITY
F05D2240/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2300/432
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49982
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2300/436
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/94
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49117
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T29/4998
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H05K7/14
ELECTRICITY
F01D21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A rigid electrical raft is provided to a gas turbine engine via a fusible mount arrangement. The rigid electrical raft may be a part of an electrical system of the gas turbine engine, for example a part of the electrical harness. The fusible mount is arranged to break when a predetermined load is applied. The rigid electrical raft may be attached to a fan case of the engine, and the predetermined load may be that which results from a fan blade being released from the hub. This ensures that the rigid electrical raft is protected from the load.
Claims
1. An assembly comprising a rigid electrical raft mounted to a body, wherein: the rigid electrical raft comprises electrical conductors embedded in a rigid material; the rigid electrical raft is mechanically attached to the body using at least one fusible mount arrangement; and the fusible mount arrangement is constructed and arranged to break when a predetermined mechanical load is applied to the assembly.
2. The assembly according to claim 1, wherein the fusible mount arrangement is constructed and arranged to break at a lower load than the rigid electrical raft when a load is applied through the fusible mount arrangement.
3. The assembly according to claim 1, constructed and arranged to ensure that the rigid electrical raft remains substantially undamaged when the predetermined load is applied to the assembly.
4. The assembly according to claim 1, wherein: the rigid electrical raft is also mechanically attached to the body using at least one non-fusible mount arrangement; and the fusible mount arrangement is constructed and arranged to break at a lower load than the non-fusible mount arrangement.
5. The assembly according to claim 4, wherein: the non-fusible mount arrangement is constructed and arranged to remain intact above the predetermined load, such that after exposure to the predetermined load, the rigid electrical raft is mechanically attached to the body by the non-fusible mount arrangement but not by the fusible mount arrangement.
6. The assembly according to claim 1, wherein: at least a part of the fusible mount arrangement is integral to the rigid electrical raft; and the fusible mount arrangement is arranged to break in the part that is integral to the rigid electrical raft when the predetermined load is applied.
7. The assembly according to claim 1, wherein the fusible mount arrangement comprises a weakened portion at which the fusible mount arrangement is arranged to break when the fusible mount arrangement is subjected to the predetermined load.
8. The assembly according to claim 1, further comprising a secondary location feature constructed and arranged to constrain the movement of the rigid electrical raft relative to the body after the fusible mount arrangement has broken.
9. The assembly according to claim 1, wherein the rigid electrical raft has a fluid passage embedded therein or mounted thereon.
10. The assembly according to claim 1, wherein the rigid material of the rigid electrical raft is an organic matrix composite.
11. The assembly according to claim 1, wherein the body to which the rigid electrical raft is attached is a part of a gas turbine engine.
12. The assembly according to claim 1, wherein: the body to which the rigid electrical raft is attached is a fan containment structure of a gas turbine engine that comprises fan blades; and the predetermined load at which the fusible mount arrangement is constructed and arranged to break is lower than the load generated in the event of a fan blade being released from the gas turbine engine and striking the fan containment structure, and higher than the load generated in normal operation of the engine.
13. The assembly according to claim 11, wherein: the embedded electrical conductors are a part of an electrical system of the gas turbine engine; and the rigid electrical raft has embedded therein or mounted thereon at least one of: another part of the electrical system, and a part of another system of the gas turbine engine.
14. A gas turbine engine comprising an assembly comprising a rigid electrical raft mounted to a body, wherein: the rigid electrical raft comprises electrical conductors embedded in a rigid material; the rigid electrical raft is mechanically attached to the body using at least one fusible mount arrangement; and the fusible mount arrangement is constructed and arranged to break when a predetermined mechanical load is applied to the assembly.
15. A method of assembling a gas turbine engine having a rigid electrical raft comprising electrical conductors embedded in a rigid material, the method comprising: mechanically attaching the rigid electrical raft to a fan containment structure of the gas turbine engine using at least one fusible mount arrangement that is constructed and arranged to break when a predetermined mechanical load is applied to the fan containment structure, and at least one non-fusible mount arrangement constructed and arranged to remain intact when the predetermined load is applied to the fan containment structure, wherein: the predetermined load is lower than the load generated in the event of a fan blade being released from the gas turbine engine and striking the fan containment structure, and higher than the load generated in normal operation of the engine, such that after the predetermined load is applied, the rigid electrical raft is mechanically attached to the fan containment structure by the at least one non-fusible mount arrangement, but not by the at least one fusible mount arrangement.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The disclosure will now be described, by way of example only, with reference to the accompanying Figures, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(15) With reference to
(16) The gas turbine engine 10 works in a conventional manner so that air entering the intake 11 is accelerated by the fan 12 to produce two air flows: a first air flow A into the intermediate pressure compressor 13 and a second air flow B which passes through the bypass duct 22 to provide propulsive thrust. The intermediate pressure compressor 13 compresses the air flow A directed into it before delivering that air to the high pressure compressor 14 where further compression takes place.
(17) The compressed air exhausted from the high-pressure compressor 14 is directed into the combustion equipment 15 where it is mixed with fuel and the mixture combusted. The resultant hot combustion products then expand through, and thereby drive the high, intermediate and low-pressure turbines 16, 17, 18 before being exhausted through the nozzle 19 to provide additional propulsive thrust. The high, intermediate and low-pressure turbines 16, 17, 18 respectively drive the high and intermediate pressure compressors 14, 13 and the fan 12 by suitable interconnecting shafts.
(18) The gas turbine engine 10 shown in
(19) In
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(21) The fusible mount arrangement is constructed and arranged to break in preference to the rest of the assembly in the event of the assembly having an excessive load applied thereto, for example through the fan case 24 (which is an example of a body 24 to which the rigid electrical raft 200 may be mounted). Such an excessive load may result, for example, from a fan blade being unintentionally released from the fan 12, for example due to a failure.
(22) In this regard, engine designs must be certified to survive a fan blade-off (FBO) event, including the ability for the engine to be shutdown and put into a safe condition. For this to happen, many of the electrical signals and units (such as the EEC) must remain intact during and after the FBO event. In the case of an engine that comprises rigid electrical rafts 200, for example as at least a part of the electrical harness, this means that the rafts 200 themselves must not break and must be generally retained in position, at least to the extent that they do not cause further problems by contact with other components. If not addressed, such problems might include the breakage of any PCB harnesses that connect adjacent rafts 200 or allowing parts 300 mounted on the rafts, such as the EEC, to contact/impact other components, such as fan cowl doors. This problem is most severe on the fan case 24 where the highest loadings will manifest themselves.
(23) A fan blade-off event produces high displacements of a highly dynamic/cyclic nature. The highest loads are during the event as the fan 12 continues to rotate with one (or more than one) blade missing as the engine 10 spools down but then continues at wind-milling speed for the journey to the nearest airport which could be many hours away. Hence, the initial event is followed by a cyclic loading for a very considerable number of cycles.
(24) It is therefore important that the rigid electrical rafts 200 are protected from the extreme loadings generated in a FBO event. The fusible mount arrangement 400 provides such protection. In the event of a FBO scenario, the load transmitted from the released blade to the fan case 24, and then to the mount arrangements 400 may be sufficient to break the flexible mount arrangements 400, thereby removing that load path to the rigid electrical raft 200, and/or allowing the rigid electrical raft 200 to flex more easily with the movement of the fan case 24. This may ensure that the rigid electrical rafts 200 are not subjected to loads which might cause unacceptable damage, for example by breaking the rigid (such as carbon fibre) structure 220 and/or damaging the electrical conductors 252 embedded therein. Providing at least one fusible mount arrangement 400 may allow the rigid electrical raft 200 to flex sufficiently to avoid breakage.
(25) The load (or impulse or impact) required for the fusible mount arrangement 400 to break (or fuse) may be determined by any suitable method. In the example of a fusible mount arrangement 400 for mounting a rigid electrical raft 200 to a fan case 24 of a gas turbine engine 10, the load may be determined by the load that is expected to be generated at the mount 400 in a FBO event and/or the load/deflection that the rigid electrical raft 200 can withstand before breaking.
(26) Purely by way of example, the peak acceleration experienced through a fan case during normal operation may be on the order of 20 g-60 g (where ‘g’ the acceleration due to gravity), for example around 40 g. Where a rigid electrical raft is attached to a fan case, the fusible mount would typically be set to break at a predetermined load no lower than 5% to 50%, for example 10% to 40%, for example 20% to 25% greater than the load resulting from this expected peak acceleration.
(27) Also by way of example, the peak acceleration experienced through a fan case during a FBO event may be on the order of 150 g-300 g (where ‘g’ the acceleration due to gravity), for example around 200 g-250 g. Where a rigid electrical raft is attached to a fan case, the fusible mount would typically be set to break at a predetermined load no greater than 5% to 50%, for example 10% to 40%, for example 20% to 25% below the load resulting from this expected peak acceleration. Of course, the load at which the fusible mount is set to break should still be set to a level that ensures it does not break during normal operation.
(28) In practice, the load that is expected to be generated at the mount 400 in a FBO event may be predicted using fan blade-off analysis using whole-engine-models. Such models may allow the fusible mount arrangements 400 (and optionally any non-fusible mount arrangements) to be arranged (for example positioned and/or sized) to produce the optimum loading profiles to be exerted to the rigid electrical raft 200 in order to ensure that the raft remains unbroken (or at least provides the best chance of it remaining unbroken) in an FBO event.
(29) The fusible mount arrangement 400 may comprise a fixing 420 (such as a bolt, for example), and a fusible portion 410, as shown in the example of
(30) In alternative arrangements, however, the fusible mount arrangement 400 may be constructed and arranged to break at a separate part, at least apart of which may not be integral to the rigid electrical raft 200. For example, the fusible mount arrangement 400 may have a fixture 420 that is constructed and arranged to break at a predetermined load.
(31) It may be advantageous to have the fusible part (be it integral to the raft 200 or otherwise) of the fusible mount arrangement 400 manufactured from a material that breaks in a predictable manner, and whose properties remain substantially unchanged over time and/or with use. Such a material may be, for example, an organic matrix composite, such as carbon fibre.
(32) In general, a fusible portion 410 of the fusible mount arrangement 400, in whatever form it takes, would typically be strong enough to survive the loads generated during normal usage (such as during manufacture/assembly and in service), but sufficiently weak that it breaks at the desired load (which may be that resulting from a FBO event).
(33) The fusible mount arrangement 400 may have a specifically weakened portion at which it is designed to break when subjected to an excessive predetermined load. An example of such a weakened portion 430 is shown in
(34) In examples in which the fusible portion 410 is integral to the rigid electrical raft 200, there may be a step change in material thickness between the raft 200 and the fusible portion 410, as in the examples shown in
(35) Alternatively, however, the thickness may be gradually reduced from the main body of the rigid electrical raft 200 to a part of the fusible mounting arrangement 410 that is integral to the rigid electrical raft 200, as shown in the
(36) The fusible mount arrangement 400 may be provided in any suitable location relative to the rigid electrical raft 200. For example, for arrangements in which a part of the fusible mount arrangement 400 is integral to the rigid electrical raft 200, that part may be located in any suitable position on the rigid electrical raft.
(37) The fusible mount arrangement 400 may have a fusible portion 410 located on an edge of the rigid electrical raft 200 and/or at a corner of a rigid electrical raft 200, as in the examples shown in
(38) The arrangement of
(39) Although the rigid electrical raft 200 is shown as being directly attached to the fan case 24 using a fixture 420 in
(40) The rigid electrical raft 200 may be attached to the body 24 using any suitable number of mounts, at least one of which may be a fusible mount arrangement 400. As mentioned herein, the rigid electrical raft assembly 600 may also comprise at least one non-fusible mount arrangement. Such a non-fusible mount arrangement 450 is shown in
(41) A fusible mount arrangement 400 could be used to attach a rigid electrical raft 200 to any other body including, for example, another rigid raft, which may also include embedded conductors 252 and thus may be another rigid electrical raft 200.
(42) Although not shown in
(43) Such an FPC 250 may comprise a flexible (for example elastically deformable) substrate 255 with conductive tracks 252 laid/formed therein. The FPC 250 may thus be deformable. The FPC 250 may be described as a thin, elongate member and/or as a sheet-like member. Such a thin, elongate member may have a major surface defined by a length and a width, and a thickness normal to the major surface. In the example shown in
(44) The flexible substrate 255 may be a dielectric. The substrate material may be, by way of example only, polyamide. As will be readily apparent, other suitable substrate material could alternatively be used.
(45) The conductive tracks 252, which may be surrounded by the substrate 255, may be formed using any suitable conductive material, such as, by way of example only, copper, copper alloy, tin-plated copper (or tin-plated copper alloy), silver-plated copper (or silver-plated copper alloy), nickel-plated copper (or nickel-plated copper alloy) although other materials could alternatively be used. The conductive tracks 252 may be used to conduct/transfer electrical signals (including electrical power and electrical control signals) through the rigid raft assembly (or assemblies) 200, for example around a gas turbine engine 10 and/or to/from components of a gas turbine engine and/or an airframe attached to a gas turbine engine.
(46) The size (for example the cross-sectional area) and/or the shape of the conductive tracks 252 may depend on the signal(s) to be transmitted through the particular conductive track 252. Thus, the shape and/or size of the individual conductive tracks 252 may or may not be uniform in a FPC 250.
(47) The example shown in
(48) A single FPC 250 may comprise one layer of tracks, or more than one layer of tracks, for example, 2, 3, 4, 5, 6, 7, 8, 9, 10 or more than 10 layers of tracks. An FPC may comprise significantly more than 10 layers of tracks, for example at least an order of magnitude more layers of tracks. In this regard, a layer of tracks may be defined as being a series of tracks that extend in the same x-y surface. Thus, the example shown in
(49) An electrical raft 200 as described and claimed herein may be manufactured using any suitable method. For example, the rigid material 220 may initially be provided as layers of flexible material, such as (by way of example only) layers of fibre and resin compound. This flexible material may be placed into a mould, for example having a desired shape. Other components (such as fluid pipes 210 and/or the electrical conductors 252, which may be embedded in a FPC 250) may also be placed into the mould, for example between layers of the flexible material from which the rigid material 220 is ultimately formed. Parts of the mould may have any suitable form and/or construction, for example that could be readily removed when the electrical raft 200 is formed into the desired shape. A fusible portion 410 of the fusible mount arrangement may be formed with the rigid electrical raft 200, as described by way of example elsewhere herein.
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(51) Prior to any treatment, both the first and second layers 230, 240 and the electrical conductors 252 may be flexible, for example supple, pliable or malleable. As such, when the layers 230, 240 and the electrical conductors 252 are placed together, they may be moulded, or formed, into any desired shape. For example, the layers 230, 240 and the electrical conductors 252 may be placed into a mould (which may be of any suitable form, such as a glass or an aluminium mould) having the desired shape. The desired shape may be, for example, a shape that corresponds to (for example is offset from) a part of a gas turbine engine, such as, by way of example only, at least a part of a casing, such as an engine fan casing or engine core casing. This may enable the final raft to adopt shapes that are curved in two-dimensions or three-dimensions, and/or to include fusible portions (or lugs) 410.
(52) Any suitable method could be used to produce the electrical raft 200. For example, the strands/fibres need not be pre-impregnated with the resin. Instead, the fibres/strands could be put into position (for example relative to electrical conductors 252/FPC 250) in a dry state, and then the resin could be fed (or pumped) into the mould. Such a process may be referred to as a resin transfer method. In some constructions no fibre may be used at all in the rigid material 220.
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(54) The body to which the rigid electrical raft is mounted is part of a fan case 24 for electrical raft assemblies 600A-600D, part of a bifurcation splitter that radially crosses a bypass duct 22 for electrical raft assembly 600E and part of an engine core case 28 for electrical raft assemblies 600F and 600G. However, it will be appreciated that an electrical raft assembly 600 could be mounted in any suitable and/or desired location on a gas turbine engine.
(55) In
(56) As mentioned herein, each of the electrical rafts 200 associated with the electrical raft assemblies 600A-600G shown in
(57) At least one of the raft assemblies 600A-600G may be replaced with an assembly that does not comprise a fusible mount arrangement 400. For example, the assemblies 600E-600G may be replaced with assemblies that do not comprise a fusible mount arrangement 400. Thus, the gas turbine engine may comprise at least one rigid electrical raft 200 attached to the engine using at least one fusible mount arrangement 400, and at least one raft attached the engine without using a fusible mount arrangement 400.
(58) The arrangement of electrical raft assemblies 600A-600G shown in
(59) Any one or more of the electrical rafts of the electrical raft assemblies 600A-600G may have a fluid passage 210 embedded therein and/or provided thereto. The fluid passage 210 may be part of a fluid system, such as a gas (for example pneumatic or cooling gas/air) and/or liquid (for example a fuel, hydraulic and/or lubricant liquid). In the
(60) Any of the electrical raft assemblies 600A-600G (or the respective electrical rafts 200 thereof) may have any combination of mechanical, electrical and/or fluid connections to one or more (for example 2, 3, 4, 5 or more than 5) other components/systems of the gas turbine engine 10 and/or the rest of the gas turbine engine 10. Examples of such connections are shown in
(61) A connection 291 is shown between the electrical rafts of the assemblies 600A and 600D. The connection 291 may comprise an electrical connection. Such an electrical connection may be flexible and may, for example, take the form of a flexible printed circuit such as the flexible printed circuit 250 shown in
(62) A direct connection 290A, 290B may be provided, as shown for example between the electrical rafts of the assemblies 600B and 600C in the
(63) Where reference is made herein to a gas turbine engine, it will be appreciated that this term may include a gas turbine engine/gas turbine engine installation and optionally any peripheral components to which the gas turbine engine may be connected to or interact with and/or any connections/interfaces with surrounding components, which may include, for example, an airframe and/or components thereof. Such connections with an airframe, which are encompassed by the term ‘gas turbine engine’ as used herein, include, but are not limited to, pylons and mountings and their respective connections. The gas turbine engine itself may be any type of gas turbine engine, including, but not limited to, a turbofan (bypass) gas turbine engine, turbojet, turboprop, ramjet, scramjet or open rotor gas turbine engine, and for any application, for example aircraft, industrial, and marine application. Electrical rafts 200 and/or assemblies 600 such as any of those described and/or claimed herein may be used as part of any apparatus, such as any vehicle, including land, sea, air and space vehicles, such as motor vehicles (including cars and busses), trains, boats, submarines, aircraft (including aeroplanes and helicopters) and spacecraft (including satellites and launch vehicles).
(64) It will be appreciated that many alternative configurations and/or arrangements of electrical rafts 200 and/or assemblies 600 and gas turbine engines 10 comprising electrical rafts 200 and/or assemblies 600 other than those described herein may fall within the scope of the invention. For example, alternative arrangements of electrical rafts 200 (for example in terms of the arrangement, including number/shape/positioning/constructions, of mounting fixtures, the arrangement/shape/positioning/construction of the electrical rafts 200, the type and/or positioning of components (if any) mounted to/embedded in the electrical rafts 200, the rigid material 220 and the electrical conductors 252) may fall within the scope of the invention and may be readily apparent to the skilled person from the disclosure provided herein. Alternative arrangements of connections (for example mechanical, electrical and/or fluid) between the electrical (or non-electrical) rafts and/or raft assemblies and between the electrical (or non-electrical) rafts or raft assemblies and other components may fall within the scope of the invention and may be readily apparent to the skilled person from the disclosure provided herein. Furthermore, any feature described and/or claimed herein may be combined with any other compatible feature described in relation to the same or another embodiment.