Folding propeller and methods of use
11667364 · 2023-06-06
Assignee
Inventors
Cpc classification
B63H1/24
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure relates to a folding propeller, comprising a hub, which may be driven via a drive shaft around a rotation axis, at least two propeller blades, which are pivotably arranged on the hub between a folded position and an unfolded position, and a propeller blade arresting means, which is configured for arresting the propeller blades in the unfolded position, wherein the propeller blade arresting means is movable relative to the hub in rotation direction between a starting position and an arresting position.
Claims
1. A folding propeller comprising: a hub, which can be driven via a drive shaft around a rotation axis (A); at least two propeller blades pivotably arranged on the hub between a folded position (Z1) and an unfolded position (Z2); and a propeller blade arresting means configured for arresting the propeller blades in the unfolded position, wherein the propeller blade arresting means is movable relative to the hub in rotation direction (D) between a starting position (Z10) and an arresting position (Z20).
2. The folding propeller according to claim 1, wherein the propeller blade arresting means is connected with the drive shaft in a torsion proof way, wherein the hub is uncoupled from the propeller blade arresting means in rotation direction (D), and wherein the propeller blade arresting means has a sleeve.
3. The folding propeller according to claim 2, wherein the hub is configured to be movable in such a way that a movement of the hub from the starting position (Z10) into the arresting position (Z20) is enforced when applying a torque to the drive shaft.
4. The folding propeller according to claim 1, wherein the hub is connected with the drive shaft in a torsion proof way, wherein the propeller blade arresting means is uncoupled from the hub in rotation direction (D), wherein the propeller blade arresting means has a sleeve.
5. The folding propeller according to claim 4, wherein the propeller blade arresting means is configured to be movable in such a way that a movement of the propeller blade arresting means from a starting position (Z10) into an arresting position (Z20), in which the propeller blades are arrested, is enforced by means of utilising mass inertia that occurs when rotating the hub.
6. The folding propeller according to claim 5, wherein the sleeve of the propeller blade arresting means has a recess and a catch in an area of each propeller blade, wherein the catch is formed on a downstream end of the sleeve.
7. The folding propeller according to claim 4, wherein the propeller blade arresting means is configured to be movable in such a way that its mass inertia is utilised in a targeted way for enforcing a movement of the propeller blade arresting means from the starting position (Z10) into the arresting position (Z20).
8. The folding propeller according to claim 1, wherein the rotation direction (D) equals a reverse operation of the propeller blades.
9. The folding propeller according to claim 1, wherein the propeller blades are mounted on a bearing pin arranged transverse to the rotation axis (A).
10. The folding propeller according to claim 1, wherein the propeller blade arresting means are located in the starting position (Z10) when the drive shaft stands still, and wherein the propeller blades are freely pivotable between the folded position (Z1) and the unfolded position (Z2) in this case.
11. The folding propeller according to claim 2, wherein the sleeve of the propeller blade arresting means has a recess and a catch in an area of each propeller blade.
12. The folding propeller of claim 11, wherein the catch is formed on a downstream end of the sleeve.
13. The folding propeller according to claim 1, wherein the propeller blade arresting means has an insertion bevel, which is configured such that, in a state in which the propeller blade arresting means is not yet completely in the arresting position (Z20), a folding of the propeller blades leads to a re-setting of the propeller blade arresting means into its starting position (Z10).
14. The folding propeller according to claim 1, wherein the propeller blade arresting means is made of one piece.
15. The folding propeller according to claim 14, wherein the propeller blade arresting means and/or the propeller blades include a metallic material.
16. The folding propeller according to claim 1, wherein the propeller blade arresting means is configured for arresting the propeller blades in an unfolded position (Z2) during drag operation of the folding propeller, so that an automatic rotation of the propeller blades takes place.
17. The folding propeller according to claim 16, wherein the propeller blade arresting means is configured to enable an automatic rotation of the propeller blades for energy recuperation from around 5 kn of speed.
18. The folding propeller according to claim 1, wherein the propeller blades are configured such that an initial opening of the propeller blades takes place by utilising centrifugal force.
19. The folding propeller according to claim 18, wherein the propeller blades include a metallic material, in particular a metal alloy.
20. A drive for a boat comprising a folding propeller, wherein the folding propeller comprises: a hub, which can be driven via a drive shaft around a rotation axis (A); at least two propeller blades pivotably arranged on the hub between a folded position (Z1) and an unfolded position (Z2); and a propeller blade arresting means configured for arresting the propeller blades in the unfolded position, wherein the propeller blade arresting means is movable relative to the hub in rotation direction (D) between a starting position (Z10) and an arresting position (Z20).
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Preferred further embodiments of the disclosure will be explained in more detail in the following description of the Figures. Shown are:
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DETAILED DESCRIPTION
(14) Exemplary embodiments are described in the following with reference to the Figures. Identical, similar or identically acting elements are identified with identical reference numbers in the various Figures, and a repeated description of these elements is partly omitted to avoid redundancies.
(15)
(16) The folding propeller 10 comprises a hub 2, which is uncoupled from the drive shaft 4 in rotation direction D. Two propeller blades 6a, 6b are pivotably arranged on the hub 2. The hub 2 may be driven around a schematically illustrated rotation axis A via the drive shaft 4, namely via a propeller blade arresting means 8, which is permanently, and therefore connected in a torsion proof way with the drive shaft 4.
(17) The hub 2 and the propeller blades 6a, 6b arranged on the same therefore form a first component, which is supported in an uncoupled way in rotation direction D in a further component, formed by the drive shaft 4 and the propeller blade arresting means 8.
(18) The propeller blades 6a, 6b are pivotably arranged on the hub 2 between a folded position Z1 and an unfolded position Z2 (for example shown in
(19) The propeller blade arresting means 8 is equipped for arresting the propeller blades 6a, 6b in the unfolded position Z2 in order to prevent a (partial) folding of the propeller blades 6a, 6b, for example during reverse travel, when halting or during hydrogeneration, in this way. The propeller blade arresting means 8 is designed as a sleeve 14 here. The sleeve 14 has a recess 16 formed in its shell surface as well as a catch 18, which is formed on the downstream end of the sleeve 14. The propeller blade arresting means 8 designed as a sleeve 14 is movable relative to the hub 2 in rotation direction D between a starting position Z10 and an arresting position Z20 (for example shown in
(20) Accordingly, a relative movement between the hub 2 and the sleeve 14 may for example be achieved by utilising the torque applied by the sleeve 14 to the hub 2, which occurs when rotating the drive shaft 4, and therefore rotating the propeller blade arresting means 8 in form of the sleeve 14. The hub 2 is inhibited together with the propeller blades 6a, 6b arranged on the same by its movement through water, so that correspondingly, it provides a counter torque, and by means of which the torque applied by the propeller blade arresting means 8 to the hub 2 induces a movement between the propeller blade arresting means 8 and the hub 2. This way, a movement of the sleeve 14 relative to the hub 2 may be enforced from a starting position Z10, as illustrated in
(21) A schematic view of the folding propeller 10 according to some embodiments in an unfolded position Z2 is illustrated in
(22) The unfolding of the propeller blades 6a and 6b from the folded position Z1 shown in
(23) As can be gathered from the illustration in
(24) As the forward thrust S.sub.v is applied in this rotation direction D of the drive shaft and no closing torque acts on the propeller blades 6a, 6b, an arresting of the folding propeller 10 across the propeller blade arresting means 8 is not provided and is not necessary either. The propeller blades 6a, 6b are being pushed into the unfolded position Z2 at any point in time when a forward thrust is to be applied.
(25) In this state, the propeller blade arresting means 8 in the form of a sleeve 14 therefore remains, as illustrated in
(26) A schematic view of the folding propeller 10 according to some embodiments in an unfolded position Z2 and a propeller blade arresting means 8 in an arresting position Z20 is illustrated in
(27) To this end, the suggested propeller blade arresting means 8 in the form of a sleeve 14 as well as the hub 2 are designed such that a movement of the hub 2 relative to the sleeve 14 into the arresting position Z20 is enforced by utilising the torque applied to the hub 2, which occurs when rotating the drive shaft 4. In this position, the propeller blades 6a, 6b are arrested in the arresting position Z20. The difference between the starting position Z10 and the arresting position Z20 can be graphically deduced from a comparison of
(28) A schematic view of a folding propeller 10 according to some embodiments is illustrated in a folded position Z1 in
(29) The folding propeller 10 comprises a hub 2, which may be driven around a rotation axis A via a schematically illustrated drive shaft 4. The folding propeller 10 further comprises at least two propeller blades 6a, 6b, which are pivotably arranged on the hub 2 between a folded position Z1 as illustrated, and an unfolded position Z2 (for example shown in
(30) A relative movement between the hub 2 and the sleeve 14 may accordingly be realised by means of utilising the mass inertia of the sleeve 14, which occurs when accelerating the hub 2. A movement of the sleeve 14 from a starting position Z10, as illustrated in
(31) A schematic view of the folding propeller 10 according to some embodiments is illustrated in an unfolded position Z2 in
(32) The unfolding of the propeller blades 6a and 6b from the folded position Z1 shown in
(33) As no closing torque acts on the propeller blades 6a, 6b in this rotation direction D of the hub 2 in forward thrust direction, an arresting of the folding propeller 10 across the propeller blade arresting means 8 is not provided and is not necessary either. The propeller blades 6a, 6b are driven into the unfolded position Z2 at any point in time when a forward thrust is to be applied.
(34) The propeller blade arresting means 8 therefore remains in this state, as illustrated in
(35) A schematic view of the folding propeller 10 according to some embodiments in an unfolded position Z2 and a propeller blade arresting means 8 in an arresting position Z20 is illustrated in
(36) To this end the suggested propeller blade arresting means 8 in the form of a sleeve 14 is designed in such a way that a movement of the sleeve 14 into the arresting position Z20 is enforced by utilising the mass inertia of the sleeve 14, which occurs when accelerating the hub 2. In this position, the propeller blades 6a, 6b are arrested in the arresting position Z20. The difference between the starting position Z10 and the arresting position Z20 can be graphically deduced from a comparison of
(37) This is achieved not only when reversing the rotation direction, but at any increase of the speed of the hub 2 in rotation direction that equals reverse travel. It may for example be achieved with a rapid rotation of the hub 2 that the propeller blades 6a, 6b straighten up and it may then be achieved with a further acceleration of the rotation of the hub 2 that the hub 2 quasi turns under the sleeve 14 that remains in its current movement condition due to its inertia, so that an arresting of the propeller blades 6a, 6b is achieved.
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(41) To this end, the propeller blade arresting means 8 is designed in the form of a sleeve 14, so that a movement of the sleeve 14 into the arresting position Z20 is enforced by utilising the mass inertia of the sleeve 14 that occurs when rotating the hub 2. In this position, the propeller blades 6a, 6b are arrested in the arresting position Z20.
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(43) The propeller blade arresting means 8 according to some embodiments is therefore designed to move relative to the hub 2 in rotation direction D in such a way that a movement of the propeller blade arresting means 8 from a starting position Z10 into an arresting position Z20 (not illustrated in
(44) An attachment and a thread 22 is arranged on the drive shaft 4. The hub 2 may be screwed onto the thread 22. The special feature of the hub 2 is characterised in that the entire hub 2 can be screwed onto and unscrewed from the drive shaft 4 by means of the thread 22 in the direction of the rotation axis of the drive shaft 4. This screwing mechanism is activated on the basis of the mass inertia of the hub 2 and the drive shaft 4.
(45) Screwing and unscrewing the hub 2 relative to the drive shaft 4 means that the propeller blades 6a, 6b are mounted freely pivotable transverse to the rotation axis A via the bearing pin 12 in the first state according to
(46) A further force for opening the propeller blades is introduced in this way, which improves the reliability and optimisation of opening. It is for example possible with this force, which acts only in one direction, to fold the propeller blades 6a, 6b during forward travel.
(47) The hub 2, the propeller blades 6a, 6b and the rack 24 may be made from any material here and may in particular include plastic or also metal alloys.
(48) The thread 22 must however consist of a metal alloy in order to withstand the torques and guarantee a sliding along the thread surface. The thread 22 is preferably made from a material, the hardness of which differs from that of the hub 2. This may prevent an occurrence of cold welding.
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(51) The propeller blade arresting means in the form of a forced hub 28 is designed to move relative to the hub 2, in particular the hub element 2b, in rotation direction D in such a way that a movement of the propeller blade arresting means in the form of a forced hub 28 into an arresting position Z20, in which the propeller blades 6a, 6b are arrested, is enforced by utilising mass inertia that occurs when rotating the hub 2.
(52) In some embodiments, the reverse driving torque may be used for arresting instead of or in addition to mass inertia.
(53) Two hub elements 2a and 2b may twist freely to each other within 90° here. This twisting is induced and controlled by the mass inertia. A forced hub 28, which generates a lift when twisted by 90° and therefore drives a gear rack 24 between the two propeller blades 6a, 6b, is located in the first hub element 2a and may thus control its end position. Some embodiments further have a recess 30 at the forced hub 28, which is located at the tapering end of the 90° twisting and thus acts as an additional resistance against folding.
(54) Additional force for opening the propeller blade 6a, 6b is therefore introduced, which is to improve the reliability and optimisation of opening. This force acts in one direction only and further allows folding during forward travel. The first hub element 2a, the forced hub 28, the gear rack 24 and the propeller blades 6a, 6b have no material restrictions. These may include plastic as well as metal alloys or consist of the same. The hub element 2b has the only restriction that it should be heavier than the hub element 2a to realise optimal results. The forced hub 28 as well as the gear rack 24 must be made of materials of a different hardness to avoid cold welding.
(55) Where applicable, all individual features illustrated in the embodiment examples can be combined with and/or exchanged for each other without departing from the scope of the disclosure.
LIST OF REFERENCE NUMBERS
(56) A Rotation axis
(57) D Rotation direction
(58) S.sub.R Reverse thrust
(59) S.sub.V Forward thrust
(60) Z1 Folded position
(61) Z2 Unfolded position
(62) Z10 Starting position
(63) Z20 Arresting position
(64) Z110 First position
(65) Z220 Second position
(66) 2 Hub
(67) 2a First hub element
(68) 2b Second hub element
(69) 4 Drive shaft
(70) 6a, 6b Propeller blade
(71) 8 Propeller blade arresting means
(72) 10 Folding propeller
(73) 12 Bearing pin
(74) 14 Sleeve
(75) 16 Recess
(76) 18 Catch
(77) 20 Insertion bevel
(78) 22 Thread
(79) 24 Gear rack
(80) 26 Rod
(81) 28 Forced hub
(82) 30 Recess