Drill string stabilizer recovery improvement features
09784048 · 2017-10-10
Assignee
Inventors
- Mark C. Moyer (The Woodlands, TX, US)
- Paul E. Pastusek (The Woodlands, TX)
- Eileen Louvier (Houston, TX, US)
Cpc classification
E21B17/1014
FIXED CONSTRUCTIONS
E21B17/006
FIXED CONSTRUCTIONS
E21B17/1078
FIXED CONSTRUCTIONS
International classification
E21B17/10
FIXED CONSTRUCTIONS
E21B17/00
FIXED CONSTRUCTIONS
Abstract
A stabilizer design for improving the likelihood of recovery of a drill string when obstructions are encountered in a wellbore is disclosed herein. The stabilizer includes a tubular body, a track, and a stabilizer blade. The track is disposed along the tubular body. The stabilizer blade is operatively coupled to the track and is configured to slide along the track from a first position to a second position.
Claims
1. A stabilizer for use with a rotatable drill string, the stabilizer comprising: a track disposed along a tubular body; and a stabilizer blade operatively coupled to the track, wherein the stabilizer blade is releasably secured at a first position along the track with respect to axial movement of the tubular body in either direction by a first position retention mechanism providing a first threshold force, the stabilizer blade comprising a first blade piece releasably engaged with a second blade piece by a two-piece engagement mechanism forming the stabilizer blade, the track allowing the stabilizer blade to slide from the first position to a second position along the track solely in response to a first particular force acting on the stabilizer blade external to the tubular body, the first particular force being in excess of the first threshold force causing the stabilizer blade to disengage from the first position retention mechanism and slide from the first position to the second position wherein the first piece and the second piece are retained at the second position by a second position retention mechanism and in the second position the second piece is at least partially retracted into the tubular body; and wherein the first piece of the stabilizer blade is released from engagement with the second piece at the second position when the first piece is subjected to a disengaging particular force at the second position acting on the first piece external to the tubular body, the disengaging particular force being in excess of a second threshold force that defeats the two-piece engagement mechanism to enable the first piece to releasably disengage from the second piece whereby the first piece moves along at least one of the second piece and the track to at least partially retract into the tubular body.
2. The stabilizer of claim 1, wherein the first position retention mechanism comprises a shearable device configured to hold the stabilizer blade in the first position along the track when external force acting on the stabilizer blade is below the first particular force.
3. The stabilizer of claim 2, wherein the shearable device is configured to allow the stabilizer blade to move from the first position in response to the first particular force when the first particular force is an axial force differential between the stabilizer blade and the tubular body.
4. The stabilizer of claim 3, wherein the force differential between the first particular force and the first threshold force is at least 10,000 kg.
5. The stabilizer of claim 3, further comprising a plurality of stabilizer blades, wherein each stabilizer blade of the plurality of stabilizer blades is configured to move independently of other of the plurality of stabilizer blades.
6. The stabilizer of claim 3, wherein the first position retention mechanism comprises a detent mechanism configured to hold the stabilizer blade in the first position along the track.
7. The stabilizer of claim 6, wherein the detent mechanism is configured to reengage the stabilizer blade upon the return of the stabilizer blade to the first position.
8. The stabilizer of claim 1, wherein the second position retention mechanism comprises a mechanical stop configured to prevent the second piece of the stabilizer blade from sliding past the second position on the track.
9. The stabilizer of claim 1, wherein the track comprises an angled track configured to move the stabilizer blade into a recessed position along the tubular body.
10. The stabilizer of claim 1, wherein the track is aligned along with the axis of the tubular body.
11. The stabilizer of claim 1, wherein the track is aligned at an angle to the axis of the tubular body.
12. The stabilizer of claim 1, wherein the first piece configured to slide along a slot on the second piece.
13. The stabilizer of claim 1, wherein the stabilizer blade is mounted on a stabilizer sleeve and the stabilizer sleeve is provided on the tubular body.
14. The stabilizer of claim 1, comprising a hydraulic jet nozzle on the track, wherein the hydraulic jet nozzle is configured to release fluid into a wellbore annulus external to the tubular body.
15. The stabilizer of claim 14, wherein the hydraulic jet nozzle is blocked when the stabilizer blade is in the first position.
16. The stabilizer of claim 14, wherein the hydraulic jet nozzle is exposed when the stabilizer blade is in the second position.
17. A method for stabilizing a rotatable drill string in a wellbore, comprising: providing a stabilizer according to claim 1 within the drill string; advancing the drill string into the wellbore; centering the drill string including a plurality of stabilizer blades disposed along the drill string, wherein each of the plurality of stabilizer blades remains at a first extended position on a track as the drill string is advanced into the wellbore; and retracting the drill string in the wellbore, wherein at least one of the plurality of stabilizer blades slides to the second position along the track solely in response to being caught on an obstruction in the wellbore, wherein the obstruction exerts the first particular force axially upon the stabilizer blade in excess of the first threshold force, the first particular force causing the at least one stabilizer blade to disengage from the first position retention mechanism and slide into the second position, and at least partially retract the second piece into the tubular body.
18. The method of claim 17, comprising releasing a fluid from a hydraulic jet nozzle, the released fluid being released into the track and then into an annulus of the wellbore.
19. The method of claim 17, comprising retracting the stabilizer blade to a smaller effective diameter when the stabilizer blade slides to the second position.
20. The method of claim 17, comprising moving the drill string axially to dislodge the obstruction.
21. The method of claim 17, further comprising: retracting the drill string in the wellbore when the stabilizer blade is positioned at the second position, wherein subsequent to engagement with the obstruction the retracting of the drill string at the second position subjects the first piece of the stabilizer blade to the disengaging particular force acting axially upon the first piece of the stabilizer blade external to the tubular body, the disengaging particular force being in excess of the second threshold force that defeats the two-piece engagement mechanism to enable the first piece to releasably disengage from the second piece whereby the first piece moves along at least one of the second piece and the track to at least partially retract the first piece into the tubular body.
Description
DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other advantages of the present invention may become apparent upon reviewing the following detailed description and drawings of non-limiting examples of embodiments in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17) It should be noted that the figures are merely exemplary of several embodiments of the present invention and no limitations on the scope of the present invention are intended thereby. Further, the figures are generally not drawn to scale, but are drafted for purposes of convenience and clarity in illustrating various aspects of the invention.
DETAILED DESCRIPTION OF THE INVENTION
(18) In the following detailed description section, the specific embodiments of the present invention are described in connection with preferred embodiments. However, to the extent that the following description is specific to a particular embodiment or a particular use of the present invention, this is intended to be for exemplary purposes only and simply provides a description of the exemplary embodiments. Accordingly, the invention is not limited to the specific embodiments described below, but rather, it includes all alternatives, modifications, and equivalents falling within the true spirit and scope of the appended claims.
(19) At the outset, and for ease of reference, certain terms used in this application and their meanings as used in this context are set forth. To the extent a term used herein is not defined below, it should be given the broadest definition persons in the pertinent art have given that term as reflected in at least one printed publication or issued patent. Further, the present techniques are not limited by the usage of the terms shown below, as all equivalents, synonyms, new developments, and terms or techniques that serve the same or a similar purpose are considered to be within the scope of the present claims.
(20) “Blade” and “blades” may be used in this application to include, but are not limited to, various types of projections extending outwardly from a wellbore tool. Such wellbore tools may have generally cylindrical bodies with associated blades extending radially therefrom. Blades formed in accordance with teachings of the present disclosure may have a wide variety of configurations including, but not limited to, helical, spiraling, tapered, converging, diverging, symmetrical, and/or asymmetrical. Such blades may also be used on wellbore tools which do not have a generally cylindrical body.
(21) “Drilling” as used herein may include, but is not limited to, rotational drilling, slide drilling, directional drilling, non-directional (straight or linear) drilling, deviated drilling, geosteering, horizontal drilling, and the like. The drilling method may be the same or different for the offset and uncased intervals of the wells. Rotational drilling may involve rotation of the entire drill string, or local rotation downhole using a drilling mud motor, where by pumping mud through the mud motor, the bit turns while the drillstring does not rotate or turns at a reduced rate, allowing the bit to drill in the direction it points.
(22) A “drill string” is understood to include a collection or assembly of joined tubular members, such as casing, tubing, jointed drill pipe, metal coiled tubing, composite coiled tubing, drill collars, subs and other drill or tool members, extending between the surface and on the lower end of the work string, is connected to a tool normally utilized in wellbore operations called a drill bit. The drill bit is used to cut or crush the formation rocks to form a wellbore (or borehole). A drill string may be used for drilling and be a drill string or an installation means. It should be appreciated that the work or drill string may be made of steel, a steel alloy, a composite, fiberglass, or other suitable material.
(23) A “sleeve” is a tubular part designed to fit over another tubular part. The inner and outer surfaces of the sleeve may be circular or non-circular in cross-section profile. The inner and outer surfaces may generally have different geometries, i.e. the outer surface may be cylindrical with circular cross-section, whereas the inner surface may have an elliptical or other non-circular cross-section. Alternatively, the outer surface may be elliptical and the inner surface circular, or some other combination. More generally, a sleeve may be considered to be a generalized hollow cylinder with one or more radii or varying cross-sectional profiles along the axial length of the cylinder.
(24) A “tubular” is used herein to include oil country tubular goods and accessory equipment such as drill string, liner hangers, casing nipples, landing nipples and cross connects associated with completion of oil and gas wells. Tubulars also include any pipe of any size or any description and is not limited to only tubular members associated with oil and gas wells. Further, the term “tubular” is not restricted to flow spaces with a cylindrical shape (i.e., with a generally circular axial cross-section), but is instead intended to encompass enclosed flow spaces of any other desired cross-sectional shape, such as rectangular, hexagonal, oval, annular, non-symmetrical, etc. In addition, the term tubular also contemplates enclosed flow spaces whose cross-sectional shape or size varies along the length of the tube.
(25) A “well” refers to holes drilled vertically, at least in part, and may also refer to holes drilled with deviated, highly deviated, and/or horizontal sections of the wellbore. The term also includes wellhead equipment, surface casing, intermediate casing, and the like, typically associated with oil and gas wells.
(26) According to embodiments described herein, a stabilizer on a drill string is configured to reduce the contact area between the drill string and the wellbore and to minimize drill string sticking or drag. The improved stabilizer may be incorporated into method and systems for improving the probability of recovery of a drill string in a wellbore or mitigate potential sticking of a drillstring within a wellbore.
(27) Multiple stabilizers can be used to help achieve a specified directional path for the wellbore as well as reduce the overall drag on the drill string. The stabilizer may include one or more stabilizer blades that form an effective diameter that is substantially the same as the drill bit to keep the drill string in place to avoid unintentional sidetracking or vibrations during operation. After operation, the drill string is pulled out of the wellbore. If a stabilizer blade encounters an obstruction in the well, the stabilizer blade can slide along a track on the stabilizer. In some embodiments, the stabilizer blade slides into recessed areas on the stabilizer body, so as to allow the stabilizer to slip past the obstruction. In other embodiments, the drill string is shifted downward and pulled upward while the stabilizer blade is stuck in order to attempt to dislodge the obstruction.
(28) In some embodiments, the stabilizer blade is secured in place by a shearable device such as a shear pin, screw, or detent that can release the stabilizer blade only when a pre-determined axial force threshold is met. The stabilizer may contain mechanical stops to prevent the stabilizer blade from sliding upward or downward past a certain point. If the drill string is to go back down for further drilling operations, the stabilizer blade can return to its original position. The stabilizer blade may be aligned with the axis of the drill string, or it may be aligned at an angle from the axis of the drill string so as to make a spiral pattern.
(29) Another feature that may be included is a fluid circulation port(s) or nozzle(s) (collectively also referred to herein as a hydraulic jet nozzle) that is opened when the stabilizer blade is shifted due to the obstruction. Drilling fluid can be pumped through the port(s) to help clear the debris causing the obstruction. The port(s) or nozzle(s) may provide a relatively high pressure drop to provide a jetting action or relatively lower pressure drop to facilitate high rate circulation and turbulence, or even a relatively further reduced pressure drop merely to establish hole cleaning circulation rates to facilitate drilling fluid and cuttings circulation and removal. The circulation port(s) or nozzle(s) may be referred to herein collectively and broadly as hydraulic jet nozzle(s), regardless of the amount of pressure drop or jetting energy provided by such port(s) or nozzle(s), as many embodiments will provide at least some energized jetting action. Such nozzles may be selectively operable, such as via use of a rupture disk or valve assembly or operable any time the port is opened such as by shifting of a stabilizer blade or other component, or selectively operable independent of the position of the blade or other component.
(30) In some embodiments, a hydraulic jet nozzle may be included on the track to release a drilling fluid, for example, after the stabilizer blade has moved aside, leaving the nozzle open. As used herein, “open” means that the nozzle allows unimpeded flow of a fluid into the wellbore. The nozzle may be an aperture, a port, a hydraulic jet, a slot, an insert, or an orifice, or combinations thereof. The nozzle may also include a gasket, valve, check valve, other flow control device, or combinations thereof. The released drilling fluid can act as a lubricant or help displace, hydrate, dislodge, unpack, or re-suspend portions of the obstructive debris within the wellbore annulus. Such actions may aid recovery of a drill string or prevent sticking the drill string. In some embodiments, a sealing mechanism such as a gasket, valve, check valve, or other flow control device may be in place to block the nozzle, e.g., to prevent the drilling fluid from flowing or leaking out when the stabilizer blade is positioned over the hydraulic jet nozzle.
(31)
(32)
(33) The drill bit 208 is configured to drill the wellbore 202. The drill collars 204 may be heavy, thick-walled sections of the drill string 200 that provide weight to the drill bit 208. Obstructions 210 in the wellbore that can impede the stabilizer blades 206 may include loose or unstable formations or rock cuttings that remain after drilling. After drilling the wellbore using the drill string and stabilizer, hydrocarbons such as oil or gas may be produced from the wellbore or recovered from other wellbore in the field as a direct or indirect result of operations utilizing the wellbore.
(34) In some embodiments, the stabilizer blades 206 are configured to slide if they are impeded. The stabilizer blades 206 can be composed of one or two pieces. In some embodiments, the stabilizer blades 206 are coupled to a sleeve that retains its effective diameter.
(35)
(36)
(37) If enough force is applied onto the stabilizer blade 304, the shearable devices 308 can release the one-piece stabilizer blade 304, allowing it to slide down the stabilizer blade slot 306 until reaching the lower mechanical stop 312, revealing shearing pin holes 316. In many embodiments the stabilizer blade is a one-piece element, but in other embodiments the blade may comprise two or more integrated or cooperating elements. The shearable devices 308 may include shear pins that break when a force exceeds a set point. For example, the total shear force may be set to allow the stabilizer blade 304 to move when a force is applied to the stabilizer blade 304 of about 20,000 lbs (about 9100 kg), about 30,000 lbs (about 14000 kg), about 40,000 lbs (about 18,000 kg), or about 50,000 lbs (about 23,000 kg), or otherwise as appropriate for the use conditions. It can be noted that this force is measured at the stabilizer blade 304, and is above any force needed to pull the drill string from the wellbore. Further, this force can be divided among a number of shearable devices 308. For example, if three shear pins are used, each shear pin can be set to break at about 10,000 lbs (about 4500 kg), for a total force of about 30,000 lbs (about 14000 kg). The shearable devices 308 are not limited to shear pins, but can also include detents (such as spring-loaded spheres or hemispheres) that lock the stabilizer blades 304 into place at the forces described.
(38) The shearing holes 316 correspond to where the shearable devices 308 were originally held in place. If the stabilizer blade slot 306 is angled into the drill pipe, the one-piece stabilizer blade 304 can retract into the four-blade stabilizer 300 as shown in
(39) If drilling is to be resumed, the drill string may be pushed downward, and the one-piece stabilizer blade 304 can slide back to its original position at the upper mechanical stop 310. If detents are used, the stabilizer blade 304 may return to a locked condition if the drill string is again advanced into the wellbore.
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48)
(49)
(50)
(51)
(52) If enough force is applied onto the stabilizer blade 1204, the shearable devices 1208 can release cylindrical sleeve 1205, allowing it to slide down the stabilizer track 1206 until reaching the lower mechanical stop 1212, revealing shearing holes 1216, as shown in
(53) The shearing holes 1216 correspond to where the shearable devices 1208 were originally held in place. In some embodiments, retracting the cylindrical sleeve 1205 can expose the fluid jet nozzle 1218 (as seen in
(54) In some embodiments, a hydraulic jet nozzle is included on the stabilizer track 1206 to release a drilling fluid into the wellbore annulus as the cylindrical sleeve 1205 slides or when the stabilizer blades are shifted downwards
(55)
(56)
(57)
(58)
(59) At block 1502, the stabilizer blade rotates along with a drill string during drilling operation. At this stage, the stabilizer blade remains static at a first position along the axis of the drill string. In some embodiments, the stabilizer blade can be held in place by an upper mechanical stop to prevent it from sliding up the drill string's axis, or by one or more shearable devices such as shear pins or detents.
(60) At block 1504, the stabilizer blade can establish contact with an obstruction in the wellbore due to the larger effective diameter formed by the stabilizer blade. This event can occur after drilling operation has been completed, as the drill string is pulled upward towards the surface.
(61) At block 1506, the stabilizer blade slides downward along the track due to the force imposed by the obstruction. A lower mechanical stop may be included on the stabilizer to prevent the stabilizer blade from sliding past a certain point. In some embodiments, the stabilizer blade retracts into a tapered slot in the stabilizer, reducing the effective diameter and allowing the stabilizer to bypass the obstruction. In other embodiments, the stabilizer blade is coupled to a cylindrical sleeve, which retains its effective diameter. The sleeve can be used as a hammer to dislodge the obstruction as the drill string is pushed and pulled repeatedly. In some embodiments, the act of sliding the stabilizer blade also reveals (or unseals) a hydraulic jet nozzle configured to release a drilling fluid into the wellbore annulus to assist in bypassing or dislodging the obstruction.
(62) At block 1508, the stabilizer blade can slide into the first position if the drill string is lowered. This stage can occur if drilling operation is to resume once more.
(63) While the present invention may be susceptible to various modifications and alternative forms, the exemplary embodiments discussed above have been shown only by way of example. However, it should again be understood that the invention is not intended to be limited to the particular embodiments disclosed herein. Indeed, the present invention includes all alternatives, modifications, and equivalents falling within the true spirit and scope of the appended claims.