Soil anchor footing
09783949 · 2017-10-10
Inventors
Cpc classification
E02D5/18
FIXED CONSTRUCTIONS
International classification
Abstract
The present invitation relates to a soil anchor footing supporting system within the ground surface to support steel or concrete column, brick or block wall, light post, sign post, substation equipment, pre-cast panel, retaining wall etc. It comprises of a footing slab (2) made of concrete; plurality of deformed steel bars (1) or fiber reinforced polymer (FRP) bars embedded in the lower surface of the concrete slab (2) and plurality of anchor bolts (4) or reinforcing starter bars which are embedded into upper surface of concrete slab (2) to suit steel or concrete column. The bars, which act as mini piles, are configured for ground penetration and a concrete slab is cast on top to encase all the bars and is capable of holding desired loads. These footings can be cast-in-situ type where the bars are pushed into ground (3) individually or in groups and concrete is cast on top, or it can be pre-cast type where, the whole footing is pushed into ground using pile driving equipment or mobile press.
Claims
1. A soil anchor footing slab assembly for supporting a load column above the ground at a predetermined ground site location which comprises solid ground not having pre-drilled holes formed therein for accommodating ground anchor rods, comprising: a pre-cast footing slab, pre-cast at a location remote from a predetermined ground site location at which said pre-cast footing slab is to be affixed to the ground, having a substantially flat configuration with a planar upper surface and an opposed mutually parallel planar lower surface capable of supporting a desired load, wherein said pre-cast footing slab has a substantially uniform thickness and wherein a plurality of enlarged holes have been pre-formed within said pre-cast footing slab for receiving a plurality of first vertically oriented anchor bars; said plurality of first vertically oriented anchor bars comprising elongated linear bars selected from the group comprising deformed steel bars, fiber reinforced polymer (FRP) bars, stainless steel bars, plain steel bars and threaded rods, have good soil anchorage capacity resulting in high down-ward and uplift resistance capacity with a footing end configured for ground penetration, are arranged within a predetermined two-dimensional pattern wherein upper end portions of said plurality of first vertically oriented anchor bars are adapted to be embedded within said pre-cast footing slab as a result of said plurality of first vertically oriented anchor bars being inserted into and through said plurality of enlarged holes defined within said pre-cast footing slab by apparatus selected from the group comprising a hammer, pile driving equipment, and a mobile press, until upper end portions of said plurality of first vertically oriented anchor bars are flush with said upper surface portions of said pre-cast footing slab or disposed slightly below said upper surface portions of said pre-cast footing slab or about 50 mm above said upper surface portions of said pre-cast footing slab while lower end portions of said plurality of first vertically oriented anchor bars are inserted into the solid ground not having pre-drilled holes therein so as to extend vertically downwardly into the ground for supporting said pre-cast footing slab and for effectively attaching said pre-cast footing slab to the ground so as to resist uplift and downward forces; means disposed within upper portions of said plurality of enlarged holes defined within said pre-cast footing slab and annularly surrounding said upper end portions of said plurality of first vertically oriented anchor bars for effectively connecting said plurality of first vertically oriented anchor bars to said pre-cast footing slab and wherein all of said upper end portions of said first vertically oriented anchor bars are effectively connected together by means of said pre-cast footing slab; and a plurality of second bars having lower end portions thereof embedded within upper surface portions of said pre-cast footing slab while upper end portions of said plurality of second bars project vertically upwardly above said upper surface portions of said pre-cast footing slab for embedment within and connection to a load column to be mounted upon, secured to, and supported by said pre-cast footing slab.
2. A soil anchor footing slab assembly as defined in claim 1, wherein: the size of said pre-cast footing slab, the thickness of said pre-cast footing slab, the diameter of each one of said first vertically oriented anchor bars, the length of each one of said first vertically oriented anchor bars, the number of said first vertically oriented anchor bars, the spacing defined between adjacent ones of said first vertically oriented anchor bars, the strength of the concrete comprising said pre-cast footing slab, when it is used, and the depth to which said first vertically oriented anchor bars are embedded within the ground and said pre-cast footing slab are predetermined based upon column base forces and structural analysis.
3. A soil anchor footing slab assembly as defined in claim 1, wherein: the material of said pre-cast footing slab is selected from concrete, reinforced concrete, fiber reinforced concrete, fiber reinforced plastic, steel plate, timber, and plywood; said pre-cast footing slab has a geometrical cross-sectional configuration selected from the group comprising circular, triangular, square, rectangular and hexagonal; and said pre-cast footing slab is preferably concrete which has a thickness of about 150 mm to 400 mm.
4. A soil anchor footing slab assembly as defined in claim 1, wherein: said first vertically oriented anchor bars are selected from the group comprising deformed steel bars, also known as rebar, plain steel bars, threaded bars, raw bars, galvanized bars, epoxy coated, partly or fully along the length of said first vertically oriented anchors bars, stainless steel bars, and fiber reinforced polymer (FRP) bars.
5. A soil anchor footing slab assembly as defined in claim 1, wherein: said first vertically oriented anchor bars have any standard cross-sectional configuration selected from the group comprising circular, triangular, square, rectangular, and hexagonal, and are provided with plain or threaded end portions for embedment within said pre-cast footing slab.
6. A soil anchor footing slab assembly as defined in claim 1, wherein: said pre-cast footing slab has a stepped configuration provided with a pedestal at its center.
7. A soil anchor footing slab assembly as defined in claim 1, wherein: the thickness of said pre-cast footing slab is within the range of 150 mm to 400 mm, while the length of each one of said first vertically oriented anchor bars within said pre-cast footing slab is determined by the force in said first vertically oriented anchor bars.
8. A soil anchor footing slab assembly as defined in claim 1, wherein: each one of said first vertically oriented anchor bars has a length 0.3 to 2 meters, with a diameter of 12 mm to 36 mm, and are placed in a grid pattern which is about 0.3 m×0.3 m to 1 m×1 m in plan area with said plurality of first vertically oriented anchor bars being spaced from each other by distances of 100 mm to 300 mm as measured from center-to-center points of adjacent ones of said first vertically oriented anchor bars.
9. A soil anchor footing slab assembly as defined in claim 1, wherein: said plurality of second bars are fabricated from mild steel or high strength steel, have any standard cross-sectional configurations selected from the group comprising circular, triangular, square, rectangular, and hexagonal, comprise deformed bars with threaded tops or threaded rods, are raw or galvanized or stainless steel, and are provided with bent, cogged, or hooked ends for embedment within said pre-cast footing slab.
10. A soil anchor footing slab assembly as defined in claim 1, wherein: said plurality of second bars are fabricated from mild steel or high strength steel, have any standard cross-sectional configurations selected from the group comprising circular, triangular, square, rectangular, and hexagonal, comprise deformed bars with threaded tops or threaded rods, are raw or galvanized or stainless steel, and are bolted to said pre-cast footing slab or bolted or welded to wood or plywood, fiber reinforced plastic, or steel plate operatively connected to said pre-cast footing slab so as to be firmly secured to said pre-cast footing slab.
11. A soil anchor footing slab assembly as defined in claim 1, wherein: said pre-cast footing slab assembly is used to support said load column which is selected from the group comprising a steel or concrete column, a concrete/brick/block wall, a light post, a bollard, an electrical substation equipment support, a railway infrastructure support, a pipe support, a sign post, a post structure, a pre-cast panel support, a light industrial structure column, a house or small building column, a retaining wall footing, and similar structures.
12. The soil anchor footing slab assembly as set forth in claim 1, wherein: said means disposed within said upper portions of said plurality of enlarged holes defined within said pre-cast footing slab and annularly surrounding said upper end portions of said plurality of first vertically oriented anchor bars for fixedly connecting said plurality of first vertically oriented anchor bars to said pre-cast footing slab is selected from the group comprising an epoxy grout, a chemical adhesive, threaded ferrules, or nuts and washers.
13. A method for forming a soil anchor footing slab assembly upon a predetermined ground site location for supporting a load column, wherein the predetermined ground site location comprises solid ground not having pre-drilled holes formed therein for accommodating ground anchors, comprising the steps of: preparing a portion of ground by excavating a predetermined ground site location upon which a footing slab is to be located; positioning a pre-cast footing slab, pre-cast at a location remote from the predetermined ground site location at which said pre-cast footing slab is to be affixed to the ground, having a substantially flat configuration with a planar upper surface and an opposed mutually parallel planar lower surface capable of supporting a desired load, upon the desired location site at which said pre-cast footing slab is to be located, wherein enlarged holes have been pre-formed within said pre-cast footing slab for receiving a plurality of first vertically oriented anchor bars comprising elongated linear bars selected from the group comprising deformed steel bars, fiber reinforced polymer (FRP) bars, stainless steel bars, plain steel bars, and threaded rods, having good soil anchorage capacity resulting in high downward and uplift capacity resistance with a footing end configured for ground penetration, and arranged within a predetermined two-dimensional pattern; pushing said plurality of first vertically oriented anchor bars, by using apparatus selected from the group comprising a hammer, pile driving equipment, and a mobile press, through said enlarged holes defined within said pre-cast footing slab, whereby lower end portions of said plurality of first vertically oriented anchor bars enter the ground not having pre-drilled holes formed therein while upper end portions of said plurality of first vertically oriented anchor bars are embedded within said pre-cast footing slab such that said upper end portions of said plurality of first vertically oriented anchor bars are flush with said upper surface portions of said pre-cast footing slab or disposed slightly below said upper surface portions of said pre-cast footing slab or about 50 mm above said upper surface portions of said pre-cast footing slab while lower end portions of said plurality of first vertically oriented anchors bars extend vertically downwardly into the ground for effectively securing said pre-cast footing slab to the ground and thereby resisting uplift and downward forces; affixing said upper end portions of said plurality of first vertically oriented anchor bars to said pre-cast footing slab, by means disposed within upper portions of said plurality of enlarged holes defined within said pre-cast footing slab and annularly surrounding said upper end portions of said plurality of first vertically oriented anchor bars, such that all of said first bars are affixed to said pre-cast footing slab and are effectively connected together by means of said pre-cast footing slab; and fixing a plurality of second bars into upper surface portions of said pre-cast footing slab such that lower end portions of said second bars are embedded within upper surface portions of said pre-cast footing slab while upper end portions of said second bars project vertically upwardly above said upper surface portions of said pre-cast footing slab so as to be embedded within and fixedly secure a load column to said upper surface portions of said pre-cast footing slab.
14. A method for making a soil anchor footing slab assembly as defined in claim 13, further comprising the steps of: screeding a thin layer of sand upon the excavated ground so as to level the surface of the ground; and filling areas of said pre-formed holes, defined within said footing slab and disposed around said plurality of first bars, with an epoxy grout or a chemical adhesive.
15. A method for making a soil anchor footing slab assembly as defined in claim 13, wherein: the material of said pre-cast footing slab is selected from concrete, reinforced concrete, fiber reinforced concrete, fiber reinforced plastic, steel plate, timber, and plywood; and said plurality of first vertically oriented anchor bars are bolted or welded to said pre-cast footing slab when said pre-cast footing slab comprises a steel plate portion.
16. A method for making a soil anchor footing slab assembly as defined in claim 15, wherein: said plurality of first vertically oriented anchor bars are bolted to said pre-cast footing slab when said pre-cast footing slab comprises a concrete, reinforced concrete, fiber-reinforced concrete, fiber-reinforced plastic, plywood, or timber portion.
17. A method for making a soil anchor footing slab assembly as defined in claim 13, wherein; said plurality of second bars are inserted into holes drilled into upper surface portions of said pre-cast footing slab and are bonded within said pre-cast footing slab by a chemical adhesive, or are fixedly secured within said upper surface portions of said pre-cast footing slab as a result of said plurality of second bars being screwed into expandable ferrules disposed within said holes drilled into said upper surface portions of said pre-cast footing slab.
18. A method for forming a soil anchor footing slab assembly as set forth in claim 13, wherein: said means disposed within said upper portions of said plurality of enlarged holes defined within said pre-cast footing slab and annularly surrounding said upper end portions of said plurality of first vertically oriented anchor bars for fixedly connecting said plurality of first vertically oriented anchor bars to said pre-cast footing slab is selected from the group comprising an epoxy grout, a chemical adhesive, threaded ferrules, or nuts and washers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings. Like reference numerals indicate corresponding parts throughout the various drawing figures:
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(14) In connection with a first embodiment of a soil anchoring footing as constructed in accordance with the principles and teachings of the present invention, the first embodiment soil anchoring footing is illustrated in
(15) Once all of the anchor bars 1 are embedded within the ground 3, a 200 mm to 400 mm thick concrete slab 2 is cast over these bars so as to encase the exposed upper 150 mm to 350 mm portions of the anchor bars 1 within the concrete slab 2 such that approximately 50 mm of the concrete slab 2 is disposed above the upper portions of the anchor bars 1. In this manner, all of the anchor bars 1 are effectively connected together. The concrete slab 2 is cured for approximately 7 days. After this, chemical or mechanical anchor bolts, hold-down bolts, or starter bars 4 are appropriately affixed into concrete slab 2 so as to accommodate an upstanding steel or concrete column. This concrete slab has no limitation in size and shape. It can be of 0.3 m to 10m in width or diameter. Hence, it can serve a multiplicity of advantages and has diverse flexibility.
(16) With reference now being made to
(17) Generally, chemical and mechanical anchor bolts 4 can be secured within the concrete slab 2 as per the manufacturer's recommendations. In connection with the use of such anchor bolts 4, holes are drilled into the concrete slab 2 and the anchor bolts 4 are inserted. The anchor bolts 4 are bonded into the concrete slab 2 by means of chemical adhesives, or by means of friction as the anchor bolts 4 expand when tightened as is known in the art, or still further, they can be screwed into the concrete slab 2 using ferrules, not shown. The anchor bolts 4 can also be of the cast-in-situ type. In that case, they are mild steel bars 4 with threaded tops, and cogs or hooks at their base portions so as to be cast along with concrete slab 2.
(18) Similarly, upstanding reinforcing starter bars 4 for the concrete column or brick or block wall 5, can be installed by drilling holes within the concrete slab 2 using suitable chemical adhesives similar to those used within the chemical anchors. They can also be of the cast-in-situ type with cogs or hooks on their bases.
(19) The footing can also be of the pre-cast type. In this case, the entire footing is made in a factory or controlled environment. In this case, the footing is cast with deformed steel or fiber reinforced plastic (FRP) anchor bars 1 embedded within the concrete slab 2 as shown in
(20) The ground is tested to determine the uplift and downward load capacity resistance or support of the deformed bars within the soil. The footing size, slab thickness, concrete strength, bar diameter, number of bars, spacing between adjacent bars, and the depth to which the deformed bars are embedded within the ground 3 as required for a proper footing structure are worked out based upon column base forces and structural engineering principles, or structural analysis software packages. Outer anchor bars 1 can be spaced closer together as they are more effective in resisting overturning moments. The footing slab has a substantially flat configuration with a planar upper surface and an opposing mutually parallel planar lower surface, wherein such surfaces are capable of holding or supporting the desired loads.
(21) In accordance with yet another embodiment utilizing the principles and teachings of the present invention, the concrete slab 2 can be constructed so as to effectively have a stepped configuration with a pedestal portion 6 at the center thereof as is illustrated in
(22) In yet another embodiment constructed in accordance with the principles and teachings of the present invention, and as illustrated within
(23) With reference lastly being made to
(24) The significant difference, however, between the fifth embodiment soil anchor footing as disclosed within
(25) Deformed reinforcing bars, also known as rebar, are very common in the construction industry. They are used in concrete columns, beams, floor slabs, and the like. A pattern is formed within the external surface portions of the bars which helps the concrete to adhere to or grasp the bars. The exact patterns are not specified, but the spacing, number and height of the bumps are in accordance with known standards. Because of the grooves on their surface, they have much better bonding with concrete compared to plain round bars. Furthermore, it is known that deformed bars have strength values of 500 MPa (megapascals) as opposed to strength values of 250 MPa characteristic of plain bars. They are normally manufactured in 6 m or 12 m lengths, however, they can readily be cut to any length as per the building requirements.
(26) The aforenoted footings are smaller in size, lighter in weight, and have higher uplift force and overturning moment resistance capacities compared to conventional concrete pad type footings. The footings will also incur less settlement compared to conventional pad footings.
(27) The aforenoted footings can be quite economical where column vertical loads are small and overturning moments are high, such as, for example, in connection with electrical substation minor equipment footings, sign posts, light poles, and the like. The footings can also be more suitable where access is tight and excavation can disturb neighboring footings.
(28) The aforenoted footings are also environmentally friendly as they cause little disturbance to the ground. The ground excavation is very little, so that soil disposal problems are significantly reduced. Recycled bars can also be used in the footings.
(29) There will be some corrosion in connection with steel bars over an ex-tended period of time, however, as the stress within the bars is very low, about 2% of full capacity, the footing service life can easily be more than 50 years.
(30) Another added advantage is that the footings can be pre-cast in the factory, can be brought to the site, and the entire footing can be inserted into the ground by applying a uniform pressure over or across the top of the slab using a pile driving equipment or a mobile press. Care should be taken, not to damage the concrete slab, using timber pieces or a suitable buffer on top of the concrete slab. The building column is then installed over the footing. This will reduce construction time dramatically.
(31) The aforenoted footings may not be suitable for use within hard rocky ground as it will be difficult to push the anchor bars 1 into the rock.
(32) Instead of deformed bars, we can use plain bars as well. But these plain bars have to be provided with a bent portion or hook at the top end portion embedded within the concrete slab, or a thicker concrete slab must be used to achieve optimal anchorage length. Similarly, instead of concrete slabs, steel plates can be used which can be welded to the bars.
(33) Various embodiments under this invention are possible without deviating from the spirit of the invention such as: The bars can be screwed into pre-cast concrete slab with ferrules embedded into concrete. Threaded rods can be used in place of deformed bars. Stainless steel bars can be used to reduce corrosion problems, although, these will be more expensive. Partly or full length galvanized or epoxy coated deformed, plain or threaded steel bars can be used to reduce corrosion rates. The upper ends of the bars top, encased within the concrete, can have hooks or L-shaped configurations so as to achieve bondage, especially in connection with plain bars which require more bonding length as compared to deformed bars. Steel plates bolted or welded to bars, or timbers or plywood sheets, can be used in place of the concrete slabs. Anchor bars can be installed in the lower portions of the pre-cast concrete slabs by drilling holes or bores therein and grouting the same with epoxy grout or another suitable chemical adhesive, or bolting the uppermost externally threaded portions of the bars to the concrete slab using ferrules. The anchor bolts (hold-down bolts) can be U or L-shaped or plate welded at their base portions for cast-in-situ type, instead of the chemical or mechanical anchor type. The anchor bolts can be mild steel or high strength steel bolts with threaded tops, can be cast-in-situ in the case of concrete, or can be firmly fixed by suitable means in the case of wood/plywood and steel plates. The anchor bolts can be part of a pre-cast concrete slab, but they need to be protected while pushing the footing into the ground. The anchor bolts can be of any shape—circular, triangular, square, rectangular, hexagonal, or the like, with any pattern or spacing. Bars can be of any shape—circular, triangular, square, rectangular, hexagonal, or the like, with any pattern or spacing. The footing slabs can also be of any shape—circular, triangular, square, rectangular, hexagonal, or the like. The footing slab can be made using reinforced concrete, fiber reinforced concrete, or fiber reinforced plastic (FRP).
(34) In short, the distinguishing features of the present invention soil anchor footing are noted hereinbelow: Economical—30 to 40% cheaper than conventional concrete pad type footings. Time saving—pre-cast footings can be installed in, for example, 30 minutes. Environmentally friendly—very small excavation is required as compared to conventional footings, hence, little disturbance to the ground, less soil disposal, and less erosion control problems. Space saving—the footings require much smaller spaces as compared to conventional concrete pad type footings. It will therefore be advantageous where space restriction is an issue and other footings are in close proximity. The footings will result in or encounter less settlement as compared to conventional concrete pad type footings. It will therefore be advantageous for deflection sensitive equipment support. These footings have much higher moment resistance capacities. It will therefore be advantageous in those situations where verticals load are small and overturning moments are high. Examples are electrical substation structures, light poles, sign posts, and the like. The footings can be cast-in-situ, or they can be of the pre-cast, pre-formed, or pre-fabricated type depending upon the site requirement. Recycled bars can also be used, as the stress in these bars is very low. It is also environmentally friendly to use recycled bars in addition to the result in cost saving. The footings can have varied applications, such as, for example, electrical substation equipment supports, light poles, sign posts, light industrial structures, housing and small building columns, brick or concrete wall footings, retaining wall footings, railway infrastructure, pipe supports, pre-cast panel temporary supports, bollards, and the like.
(35) I have brought out the novel features of the invention by explaining some of the preferred embodiments in accordance with the principles and teachings of the present invention so as enable to a person in the art to understand and appreciate the invention. It is also to be understood that the invention is not limited in its application to the details set forth in the above description or illustrated in the accompanying drawings. Although the invention has been described in considerable detail with particular reference to certain preferred embodiments thereof, variations and modifications can be effected within the spirit and scope of the invention as described herein above and as defined in the appended claims.