Spiral spring manufacturing method
09782819 · 2017-10-10
Assignee
Inventors
Cpc classification
B21F35/02
PERFORMING OPERATIONS; TRANSPORTING
F16F2238/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B21D11/07
PERFORMING OPERATIONS; TRANSPORTING
F16F1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49611
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16F2226/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A method includes a spiral forming step causing a substantially linear elongated member, conveyed toward one side in a longitudinal direction of the elongated member by a pair of conveying rollers, to be engaged at one side in a second direction with a pressing member movable in the second direction so that a spiral body including the fixed coil part, the first movable coil part and the second movable coil part is formed from the linear elongated member. The spiral forming step is configured to control the position of the pressing member with respect to the second direction, based on a signal from a rotational speed sensor detecting the rotational speed of the conveying roller, a relationship between a position in the longitudinal direction of the elongated member that is engaged with the pressing member and the position in the circumferential direction after the spiral body is formed.
Claims
1. A manufacturing method of a spiral spring with a fixed coil part serving as an end coil part and a plurality of movable coil parts being continuous with a terminal end of the fixed coil part, the fixed coil part and the plurality of movable coil parts being wound to form a spiral body in substantially the same plane, at least a first movable coil part of the plurality of movable coil parts that is in an innermost place in the radial direction does not come into contact with both the fixed coil part, which is radially adjacent on an inside, and a second movable coil part, which is radially adjacent on an outside, at a same place in a circumferential direction while coming into contact with only one of the fixed coil part and the second movable coil part in a plurality of places that are circumferentially displaced when the spiral spring is in an elasticity retaining state reached from a free length state by elastic deformation in the diameter-reducing direction, the manufacturing method of spiral spring comprising, (a) a spiral forming step of causing an approximately linear elongated member to be conveyed toward one side in a first direction extending along the longitudinal direction of the elongated member by at least one pair of conveying rollers and also to be engaged with a pressing member that is movable in the first direction and a second direction perpendicular to both the first direction and a rotational shaft direction of the conveying rollers and is arranged in a work area on one side in the first direction of the pair of conveying rollers, to form a spiral body including the fixed coil part, the first movable coil part and the second movable coil part from the linear elongated member, (b) wherein the spiral forming step is configured to control the position of the pressing member with respect to the second direction, while recognizing, based on a signal from a rotational speed sensor for detecting the rotational speed of at least one of the pair of conveying rollers, a relationship between a position in the longitudinal direction of the elongated member that is engaged with the pressing member and the position in the circumferential direction after the spiral body is formed, (c) wherein the spiral forming step is configured to form a plurality of small curvature parts at a plurality of positions in the circumferential direction of the first movable coil part, and also form a plurality of large curvature parts at a plurality of positions of the second movable coil part that respectively correspond to the plurality of small curvature parts in the circumferential directions, and (d) wherein the small curvature parts come into contact with the corresponding large curvature parts without coming into contact with the fixed coil part.
2. The manufacturing method of spiral spring according to claim 1, further comprising, (a) a starting end side cutting step that is performed before the spiral forming step, cuts the elongated member by a cutting member provided in the work area so as to form the starting end of the spiral spring after the elongated member is conveyed by the pair of conveying rollers such that a tip end side of the elongated member reaches the work area, and recognizes an initial position corresponding to the starting end based on a signal obtained from the rotational speed sensor at a moment, and (b) a terminal end side cutting step performed after the spiral forming step, and cuts off the spiral body from the elongated member by the cutting member disposed in the work area so as to form the spiral spring.
3. The manufacturing method of spiral spring according to claim 2, further comprising.
4. The manufacturing method of spiral spring according to claim 3.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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EMBODIMENT FOR CARRYING OUT THE INVENTION
(12) Below, a preferable embodiment of the spiral spring manufacturing method according to the present invention is described with reference to the appended drawings.
(13) First, the configuration of a spiral spring 1 manufactured by the manufacturing method according to the present embodiment is described.
(14)
(15)
(16) As shown in
(17) The fixed coil part 10 has one end 10a on the starting end side that forms the inner end of the spiral spring 1 and the other end 10b that spirally extends from the one end 10a and forms the terminal end that continues to the movable coil parts 20.
(18) In the configuration depicted in the drawings, the area covering approximately 1.25 turns from the inner end of the spiral spring 1 serves as the fixed coil part 10.
(19) At the inner end of the spiral spring 1 (the starting end of the fixed coil part), an inner end side attachment hook 2a is formed.
(20) The plurality of movable coil parts 20 have a first movable coil part 20(1) that extends from the terminal end 10b of the fixed coil part 10 so as to be located radially outside of the fixed coil part 10, and a second movable coil part 20(2) that extends from the terminal end of the first movable coil part 20(1) so as to be located radially outside of the first movable coil part 20(1).
(21) As shown in
(22) In the present embodiment, a case where the spiral spring 1 having two movable coil parts is manufactured is described as an example, but, naturally, the present invention is not limited to this embodiment, and is applicable when manufacturing a spiral spring having three or more movable coil parts.
(23) The spiral spring 1 is configured such that when an elasticity retaining state (the state shown in
(24) Specifically, as shown in
(25) When the spiral spring 1 is in the elasticity retaining state, the first movable coil part 20(1) is, further, in contact with only the fixed coil part 10 in a fourth place 25d that is between the second place 25b and the third place 25c with respect to the circumferential direction while being radially spaced from the second movable coil part 20(2).
(26) Thus, in the spiral spring 1, in the elasticity retaining state, the first movable coil part 20(1) is not in contact with both the fixed coil part 10 and the second movable coil part 20(2) in the same place in the circumferential direction, and is in contact with only one of the fixed coil part 10 and the second movable coil part 20(2) in a plurality of places that are circumferentially displaced.
(27) The spiral spring 1 with this configuration can have a higher natural frequency than conventional spiral springs, and, moreover, can effectively prevent local stress concentration.
(28)
(29)
(30)
(31) As shown in
(32) As shown in
(33) In this case, in every one of all coil parts, the entire area in the circumferential direction except at the first circumferential position 205 is not subjected to frictional contact with other radially adjacent coil parts, and thus is an area where elastic deformation can freely occur. Accordingly, the overall natural frequency of the spiral spring is lowered, and resonance is likely to occur.
(34) Moreover, in the conventional configuration, the coil part located in the middle with respect to the radial direction (the second coil part 210(2) in the configuration depicted in the drawings) is compressed by the coil part (210(1)) located radially inside and the coil part (210(3)) located radially outside in the first circumferential position 205, and thus there is a problem in that stress is concentrated on the first circumferential position 205 at the time of elastic deformation movement.
(35) On the other hand, in the spiral spring 1, the first movable coil part 20(1) contact only one of the fixed coil part 10 and the second movable coil part 20(2) in a plurality of places 25a, 25b, and 25c that are circumferentially displaced. Accordingly, it is possible to increase the natural frequency and thus effectively prevent resonance.
(36) Moreover, the first movable coil part 20(1) is configured so as not to be simultaneously in contact with both the fixed coil part and the second movable coil part in the same place in the circumferential direction. Accordingly, it is possible to effectively prevent stress concentration on a specific location at the time of elastic deformation movement.
(37)
(38) As shown in
(39) In the configuration depicted in the drawings, the plurality of small curvature parts include first to third small curvature parts 21a to 21c.
(40) The first small curvature part 21a is provided in a place circumferentially spaced from the terminal end 10b of the fixed coil part 10.
(41) The second small curvature part 21b is provided in a place circumferentially spaced from the first small curvature part 21a.
(42) The third small curvature part 21c is provided in a place circumferentially spaced from the second small curvature part 21b.
(43) As shown in
(44) That is, the first small curvature part 21a is located between the first and second transitional areas 22a and 22b with respect to the circumferential direction.
(45) The second small curvature part 21b is located on the terminal end side in the circumferential direction of the second transitional area 22b, and the spiral spring 1 further includes a third transitional area 22c having a larger radius of curvature than the second small curvature part 21b on the terminal end side in the circumferential direction relative to the second small curvature part 21b.
(46) That is, the second small curvature part 21b is located between the second and third transitional areas 22b and 22c with respect to the circumferential direction.
(47) The third small curvature part 21c is located on the terminal end side in the circumferential direction of the third transitional area 22c, and the spiral spring 1 further includes a fourth transitional area 22d having a larger radius of curvature than the third small curvature part 21c on the terminal end side in the circumferential direction relative to the third small curvature part 21c.
(48) That is, the third small curvature part 21c is located between the third and fourth transitional areas 22c and 22d with respect to the circumferential direction.
(49) On the other hand, the second movable coil part 20(2) includes first to third large curvature parts 23a to 23c in places respectively corresponding to the first to third small curvature parts 21a to 21c with respect to the circumferential direction, and the first to third large curvature parts 23a to 23c each have a larger radius of curvature than both sides in the circumferential direction.
(50) In this configuration, the first to third small curvature parts 21a to 21c comes into contact with the corresponding first to third large curvature parts 23a to 23c, respectively.
(51) Specifically, the first small curvature part 21a comes into contact with the first large curvature part 23a while leaving a gap between the first small curvature part 21a and the fixed coil part 10, the second small curvature part 21b comes into contact with the second large curvature part 23b while leaving a gap between the second small curvature part 21b and the fixed coil part 10, and the third small curvature part 21c comes into contact with the third large curvature part 23c while leaving a gap between the third small curvature part 21c and the fixed coil part 10.
(52) As shown in
(53) In this configuration, the fifth to seventh transitional areas 22e to 22g serve as the first to third large curvature parts 23a to 23c, respectively.
(54) As shown in
(55) Next, a manufacturing method according to the present embodiment for manufacturing the spiral spring 1 is described.
(56)
(57) The manufacturing method comprises a spiral forming step of causing the approximately linear elongated member 100 to be engaged with a pressing member 130 that is capable of changing its position, while conveying the elongated member 100 toward one side in a first direction extending along the longitudinal direction by at least one pair of conveying rollers 120, to form a spiral body comprising the fixed coil part 10, the first movable coil part 20(1), and the second movable coil part 20(2) from the linear elongated member 100 (
(58) As shown in
(59) The pressing member 130 is disposed so as to be engaged with one side in the second direction of the elongated member 100 in a work area 190 that is located more toward the one side in the first direction than the pair of conveying rollers 120 are, and is configured to be capable of changing the radius of curvature of the spiral body by changing the position of the pressing member 130 in the second direction.
(60) The pressing member 130 may take various forms as long as it can change the linear elongated member 100 into a spiral shape. For example, the pressing member 130 may have a pin-like member that is capable of changing its position in the second direction while being in parallel with the rotational shaft and a roller member that is supported on the pin-like member in a relatively rotatable manner. Due to this configuration, scratches or the like on the surface can be effectively prevented when changing the elongated member 100 from a linear shape into a spiral shape.
(61) Specifically, at least one of the pair of conveying rollers 120 includes a rotational speed sensor (not shown) for detecting the rotational speed.
(62) The spiral forming step is configured to control the position of the pressing member 130 with respect to the second direction, while recognizing what part of the spiral body the part of the elongated member 100 currently engaged with the pressing member 130 will constitute after the spiral body is formed (that is, while recognizing in which coil part of the spiral body said part of the elongated member 100 will be located and where said part of the elongated member 100 will be located in this coil part with respect to the circumferential direction) based on a signal from the rotational speed sensor.
(63) Here, as described above, the pressing member 130 is disposed so as to be engaged with one side of the elongated member 100 with respect to the second direction (that is, the side that will face radially outward after the elongated member 100 is formed into a spiral shape) (see
(64) Preferably, guides 140 for guiding the elongated member 100 toward the work area 190 are provided on the downstream side in the conveying direction of the conveying rollers 120 (the one side in the first direction).
(65) In the present embodiment, guides 145 for stably guiding the elongated member 100 to the conveying rollers 120 are also provided on the upstream side in the conveying direction of the conveying rollers 120 (the other side in the first direction).
(66) The manufacturing method according to the present embodiment further comprises a starting end side cutting step performed before the spiral forming step and a terminal end side cutting step performed after the spiral forming step.
(67) The starting end side cutting step is configured to cut, after the elongated member 100 is conveyed by the pair of conveying rollers 120 such that the tip end side of the elongated member 100 reaches the work area 190 (
(68) It is possible to recognize an initial position corresponding to the starting end based on a signal from the rotational speed sensor obtained when the elongated member 100 is cut by the cutting member 150.
(69) The terminal side cutting step is configured to cut off the spiral body from the elongated member 100 by the cutting member 150 disposed in the work area 190 (
(70) In the case of continuously manufacturing a plurality of spiral springs 1 from the elongated member 100, the terminal end side cutting step performed when manufacturing one spiral spring 1 can be used as the starting end side cutting step performed when manufacturing the next spiral spring 1.
(71) Naturally, it is possible, instead of this, to configure the terminal end side cutting step performed when manufacturing one spiral spring 1 and the starting end side cutting step performed when manufacturing the next spiral spring 1 to be separate procedures.
(72) As described above, the spiral spring 1 has the inner end side attachment hook 2a at the inner end (the starting end 10a of the fixed coil part 10) and the outer end side attachment hook 2b at the outer end (the terminal end of the movable coil part 20(2) in the outermost place).
(73) Accordingly, the manufacturing method further comprises an inner end side attachment hook forming step (
(74) The inner end side attachment hook forming step is configured to be performed between the starting end side cutting step (
(75) Specifically, as shown in
(76) The hook movable pin 115 is moved around the hook fixed pin 111, with the tip end of the elongated member 100 being held between the hook movable pin 115 and the hook fixed pin 111, and thereby, the inner end side attachment hook 2a is formed.
(77) The outer end side attachment hook forming step is configured to be performed between the spiral forming step (
(78) Specifically, as shown in
(79) The hook movable pin 165 is moved around the hook fixed pin 161, with the elongated member 100 that forms the spiral body being held between the hook movable pin 165 and the hook fixed pin 161, and thereby, the outer end side attachment hook 2a is formed.
(80) The manufacturing method according to the present embodiment is suitably carried out by using, for example, a manufacturing apparatus including:
(81) actuators (not shown) that respectively cause the conveying rollers 120, the pressing member 130, the cutting member 150, the inner end side attachment hook forming member 110, and the outer end side attachment hook forming member to operate; and
(82) a control unit (not shown) that accommodates operational programs for the actuators and performs operational control on each actuator based on the operational programs in accordance with a signal from the rotational speed sensor.
(83)
(84) As shown in
(85) As shown in
(86) According to this configuration, it is possible for the elongated member 100 to have an approximately rectangular cross-sectional shape (see
(87) That is, when a spiral body is formed from the linear elongated member 100 by the pressing member 130, the side of the elongated member 100 engaged with the pressing member 130 (that is, the side that will face radially outward after the spiral body is formed) is pressed by the pressing member 130 and thinned.
(88) For example, if an elongated member 100′ as shown in
(89) In the present embodiment on the other hand, as described above, the elongated member 100 in an initial state before being formed into the spiral body by the pressing member 130 has the side 101(1) of the pair of first sides that has a convex shape bulging outward relative to a line connecting the corresponding ends of the pair of second sides 102(1) and 102(2) (the side that will face radially outward after the spiral body is formed) (see
(90) According to this configuration, it is possible for the elongated member 100 to have an approximately rectangular cross-sectional shape as shown in
(91) Accordingly, it is possible to effectively ensure the area of contact of radially adjacent coil parts.
DESCRIPTION OF THE REFERENCE NUMERALS
(92) 1 spiral spring
(93) 2a inner end side attachment hook
(94) 2b outer end side attachment hook
(95) 10 fixed coil part
(96) 20(1) first movable coil part
(97) 20(2) second movable coil part
(98) 21a to 21c first to third small curvature parts
(99) 23a to 23c first to third large curvature parts
(100) 100 elongated member
(101) 101(1), 101(2) a pair of first sides
(102) 102(1), 102(2) a pair of second sides
(103) 120 conveying roller
(104) 130 pressing member
(105) 150 cutting member