Fold out ramp
09820899 · 2017-11-21
Assignee
Inventors
Cpc classification
E01D15/124
FIXED CONSTRUCTIONS
A61G3/067
HUMAN NECESSITIES
B60P1/43
PERFORMING OPERATIONS; TRANSPORTING
B60P1/433
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60P1/00
PERFORMING OPERATIONS; TRANSPORTING
B60P1/43
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method is disclosed for deploying a ramp assembly. The ramp assembly includes a ramp portion rotatable between a stowed position and a deployed position. The ramp assembly further includes a panel rotatable about a first end, wherein the ramp portion supportingly engages a second end of the panel to elevate the second end of the panel as the ramp portion moves toward the deployed position. The method includes the step of rotating the ramp portion until the ramp portion contacts an alighting surface. The method further includes the step of rotating the ramp portion until one of a first condition and second condition occurs. The first condition is that the ramp portion has reached a maximum slope. The second condition is that the second end of the panel has reached a predetermined elevation.
Claims
1. A ramp assembly for providing a transition surface from a vehicle floor to an alighting surface, the ramp assembly comprising: (a) a ramp portion coupled for reciprocating movement between a stowed position and a deployed position, the ramp portion comprising a bearing element; (b) a support element rotatable about a first axis, the ramp portion being rotatably coupled to the support element about a second axis, rotation of the support element moving the second axis along an arcuate path; (c) a cam surface fixedly positioned relative to the stowed position of the ramp portion; (d) a panel rotatable about a first end, a second end of the panel being supported by the ramp portion, wherein rotation of the ramp portion toward the deployed position raises the second end of the panel; (e) an actuator operably coupled to the support element to rotate the support element about the first axis; and (f) a controller programmed to control the actuator to selectively rotate the support element to drive the ramp portion through a first phase, then a second phase, and then a third phase of a deployment motion, wherein: (i) the cam surface supportingly engages the bearing element during the first phase; (ii) the support element supportingly engages the bearing element during the second phase; and (iii) the second axis moves in an upward direction during the third phase until the end of the third phase, wherein (1) the controller is programmed to end the third phase when the ramp portion reaches a predetermined maximum slope, and (2) the controller is programmed to end the third phase when the second end of the panel reaches a maximum elevation.
2. The ramp assembly of claim 1, wherein the predetermined maximum slope is 1:6.
3. The ramp assembly of claim 1, wherein the predetermined maximum slope is less than 1:6.
4. The ramp assembly of claim 1, further comprising an inclinometer sensing a slope of the ramp portion, the inclinometer sending a ramp portion signal to the controller to indicate the slope of the ramp portion.
5. The ramp assembly of claim 4, further comprising a position sensor sensing a position of the panel, the position sensor sending a panel signal to the controller to indicate the position of the panel.
6. The ramp assembly of claim 5, wherein the controller controls deployment of the ramp assembly according to the ramp portion signal and the panel signal.
Description
DESCRIPTION OF THE DRAWINGS
(1) The foregoing aspects and many of the attendant advantages of this invention will become more readily appreciated as the same become better understood by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
DETAILED DESCRIPTION
(23) Exemplary embodiments of the disclosed fold out ramp will now be described with reference to the accompanying drawings, where like numerals correspond to like elements. The described embodiments are directed to ramp assemblies, and more specifically, wheelchair ramp assemblies. In particular, several embodiments are directed to wheelchair ramp assemblies suitable for use in buses, vans, etc. Several embodiments of the present invention are directed to compact ramp assemblies for a vehicle that, when stowed, occupy a small amount of space within the vehicle floor, yet deploy to a length that effectively reduces the ramp slope encountered by the mobility impaired, thus facilitating greater independence and safety for wheelchair-bound passengers.
(24) The following discussion proceeds with reference to examples of wheelchair ramp assemblies for use in vehicles having a floor, such as a bus, van, etc. While the examples provided herein have been described with reference to their association with vehicles, it will be apparent to one skilled in the art that this is done for illustrative purposes and should not be construed as limiting the scope of the disclosed subject matter, as claimed. Thus, it will be apparent to one skilled in the art that aspects of the disclosed fold out ramp may be employed with other ramp assemblies used in stationary installations, such as residential buildings and the like. The following detailed description may use illustrative terms such as vertical, horizontal, front, rear, curbside (outboard), roadside (inboard), inner, proximal, distal, etc.; however, these terms are descriptive in nature and should not be construed as limiting. Further, it will be appreciated that various embodiments of the disclosed fold out ramp may employ any combination of features described herein.
(25)
(26) Although the illustrated embodiments of the ramp assembly 100 include a frame 102, other embodiments are contemplated in which the ramp assembly 100 does not include a frame. To install such embodiments in vehicles, the ramp assembly 100 components can be attached directly to the structure of the vehicle or to a suitable structure within the vehicle, thus making a frame 102 unnecessary. Similarly, when such embodiments are installed in stationary installations, such as residential buildings and the like, the ramp assembly 100 components can be attached to the structure of the building or any other suitable structure within the building. Accordingly, embodiments of the described ramp assembly 100 that do not include a frame, should be considered within the scope of the present disclosure.
(27) Still referring to
(28) Referring to
(29) Referring to
(30) A cam element 330 is fixedly located relative to the frame 102 at the curbside end of the ramp assembly 100, adjacent to the roadside end 120 of the ramp portion 110. In the illustrated embodiment, the cam element 330 is formed from metal sheet or plate and extends upward in a vertical direction from a lower portion of the ramp assembly. A cam surface 334 is formed on the upper end of the cam element 330, and a generally flat, horizontal support surface 332 is formed at the roadside end of the cam surface 334. It will be appreciated that the illustrated cam element 330 is exemplary only and should not be considered limiting. In this regard, embodiments utilizing other suitable materials, shapes, and configurations are contemplated, and such variations should be considered within the scope of the present disclosure.
(31) A support element 310 is rotatably coupled to the frame 102 about an axis 350. A tang extends from a the perimeter of the support element 310 to define a recess 312 in the profile of the support element. In the illustrated embodiment, the support element 310 is formed from metal sheet or plate and is positioned to be generally parallel to the cam element 330. The support element 310 is operably coupled to a drive assembly 230 (described later) that selectively rotates the support element 310 relative to the cam element 330.
(32) The roadside end 120 of the ramp portion 110 is rotatably coupled to the support element 310 about an axis 352 that is parallel to and offset from axis 350. As a result, rotation of the support element 310 about axis 350 moves axis 352 along an arcuate path. This, in turn, moves the roadside end 120 of the ramp portion 110 about an arcuate path.
(33) A bearing element 320 is disposed on the rear surface of the side curb 116 of the ramp portion 110. In the illustrated embodiment, the bearing element 320 is a roller bearing that is rotatably mounted to the ramp portion 110 about an axis 354, wherein the axis is generally parallel to axes 350 and 352. As will be described in detail later, the bearing element is positioned to rollingly engage the support surface 332 and cam surface 334 of the cam element 330 during various portions of the stow/deploy motion of the ramp assembly 100. In addition, the bearing element 320 engages the recess 312 of the support element 310 during a portion of the stow/deploy motion of the ramp assembly 100. In this regard, the bearing element 320 engages various features of the support assembly 300 during the stow/deploy motion in order to control the orientation of the ramp portion 110 relative to the support element 310 when the ramp portion is not in contact with the alighting surface 90.
(34) It will be appreciated that alternative embodiments of the described bearing element 320 are possible. In one embodiment, the bearing element 320 is a pin fixedly attached to the ramp portion to slidingly engage various features of the support assembly 300 during the stow/deploy motion. In another exemplary embodiment, the bearing element 320 is a boss formed in the side curb 116 of the ramp portion. These and other configurations suitable to engage various features of the support assembly 300 to control the orientation of the ramp portion during the stow/deploy motion are contemplated and should be considered within the scope of the present disclosure.
(35) As shown in
(36) Referring to
(37) Referring to
(38) As described in further detail below, the inner panel 150 of the illustrated embodiment is rotatably coupled at the curbside end 154 about axis 356. As a result, throughout the range of deployed positions, the curbside end 132 of the intermediate panel 130 maintains a close proximity to the roadside end 120 of the ramp portion 110, and the roadside end 134 of the intermediate panel maintains a close proximity to the curbside end 154 of the inner panel 150. Because the ends of the intermediate panel are associated with the ramp portion 110 and inner panel 150 in this manner, the intermediate panel provides a suitable transition surface between the ramp portion and the inner panel throughout the range of deployment positions.
(39) As shown in
(40) The inner panel 150 is rotatably coupled at the curbside end 154 to the frame 102 about axis 356. Although the inner panel 150 is shown to be rotatable about the same axis 356 as the intermediate panel 130, the panels may be rotatable about different axes provided that there is a suitable transition between the panels when the ramp assembly 100 is deployed.
(41) The roadside end 152 of the inner panel 150 is supported by a selectively rotatable eccentric bearing element 244. As the eccentric bearing element is selectively rotated about its axis, the roadside end 152 of the inner panel 150 moves between a lowered position and a raised position, thereby rotating the inner panel 150 about axis 356. More specifically, the eccentric bearing selectively rotates the inner panel between a lowered position, when the ramp assembly is in the stowed position (
(42) As illustrated, the inner panel 150 is a rising floor that selectively moves between a lowered position and a raised position as the ramp assembly moves from the stowed position to a deployed position. Other embodiments are contemplated in which other known mechanisms are included to raise and lower the floor. Still other embodiments of the disclosed ramp assembly 100 are possible in which the inner panel 150 does not move during the stow/deploy motion, but instead remains in a fixed position relative to the vehicle floor. These and other embodiments are contemplated and should be considered within the scope of the present disclosure.
(43) Referring back to
(44) Referring to
(45) The drive assembly 230 includes a roadside sprocket 232 and a curbside sprocket 234 that are rotatably coupled to the forward side of the frame 102 so that the axes of rotation of the sprockets extend in the forward/rearward direction. A drive chain assembly 236 forms an endless loop that engages the teeth of the curbside sprocket 234 and the teeth of the roadside sprocket 232. As a result, movement of the drive chain assembly 236 along the path of the endless loop rotates the roadside sprocket 232 and the curbside sprocket 234.
(46) A drive shaft 242 is coupled to the roadside sprocket 232, which acts as a drive sprocket, and also to a motor 240 by a well-known transmission assembly. The motor 240 is selectively operated by a controller 250 to rotate the roadside sprocket 232, thereby moving the roadside sprocket 232 and the curbside sprocket 234 via the drive chain assembly 236. In one embodiment, a single motor 240 drives the roadside sprocket of the forward portion of the drive chain assembly and also the roadside sprocket of the rear portion of the drive chain assembly. In another embodiment, each roadside sprocket is driven by a separate motor. In other alternate embodiments, the drive shaft 242 connects the motor 240 to the curbside sprocket or to a separate drive sprocket that engages the drive chain assembly.
(47) The curbside sprocket 234 is operably coupled to the support assembly 300 so that rotation of the drive sprocket rotates the support element 310 of the support assembly 300. In the illustrated embodiment, the curbside sprocket 234 is coupled to the support element 310 so that the roadside sprocket 232 (drive sprocket) rotation is at a 1:1 ratio with the support element 310. It will be appreciated that the drive sprocket can be coupled directly or indirectly to the support element 310, and that various known transmissions can be utilized to create drive sprocket to support element rotation ratios that are greater than or less than 1:1.
(48) In the illustrated embodiment, the eccentric bearing elements that support the roadside end of the inner panel 150 are coupled to the drive shaft 242 so that the inner panel 150 is raised and lowered by the selective rotation of the drive shaft 242.
(49) Referring to
(50) As previously noted, when the ramp assembly 100 is in the stowed position, the ramp portion 110 extends inwardly from the support assembly 300 such that the ramp is disposed over the intermediate panel 130 and the inner panel 150. When so positioned, axis 352, about which the ramp portion 110 is connected to the support element 310, is in a raised position, as shown in
(51) A first phase of the deployment motion begins as the drive assembly 230 rotates the support element 310 relative to the cam element 330. The rotation of the support element 310 moves axis 352 and, therefore, the roadside end 120 of the ramp portion 110 along an arcuate path. Still referring to
(52) The first phase of the deployment motion continues until the ramp portion 110 reaches the neutral position shown in
(53) During a second phase of the deployment motion, the ramp portion 110 moves from the neutral position of
(54) The support element 310 supports the bearing element 320 and, therefore, the ramp portion 110 during the second phase to prevent rotation of the ramp portion 110 about axis 352. Thus, the position of the ramp portion 110 is controlled by the rotational connection about axis 352 to the cam element 330 and the engagement of the bearing element 320 with the recess 312 formed in the support element 310. The second phase continues until the curbside end 118 of the ramp portion 110 contacts the alighting surface 90.
(55) A third phase of the deployment motion begins as the ramp portion 110 moves from the position shown in
(56) To move the ramp portion from the maximum deployed position of
(57) As the support element 310 continues to rotate, the recess 312 formed in the support element engages the bearing element 320, as shown in
(58) As the ramp portion 110 passes through the neutral position of
(59) When the ramp portion 110 reaches the stowed position of
(60) As previously noted, conditions under which the ramp assembly 100 is deployed affect the slope of the deployed ramp portion 110, as well as the angle of the deployed ramp portion relative to the intermediate panel 130. In addition, the amount of ramp portion 110 rotation necessary to deploy the ramp assembly 100 also affects the angle of the intermediate panel 130 relative to the vehicle floor, potentially creating an undesirable obstacle for passengers entering or leaving the vehicle as they make the turn between the ramp assembly and the vehicle aisle.
(61) Because of the interaction of the roadside end 120 of the ramp portion 110 with the curbside end 132 of the intermediate panel 130, the slope of the deployed ramp portion is related to the angle of the intermediate panel relative to the vehicle floor. In this regard, operating the ramp assembly 100 to minimize the slope of the deployed ramp portion 110 adversely affects, i.e., increases, the angle of the intermediate panel 130 relative to the vehicle floor. Similarly, operating the ramp assembly 100 to minimize the angle of the intermediate panel 130 relative to the vehicle floor increases the slope of the deployed ramp portion 110. Unlike the ramp assembly disclosed in the '544 publication, the presently disclosed ramp assembly 100 is deployable in a manner that accomodates both parameters.
(62) One exemplary method for deploying the ramp assembly 100 minimizes the angle of the intermediate panel 130 relative to the vehicle floor, while limiting the slope of the ramp portion 110. The method includes the step of moving the ramp portion 110 through the first phase, in which the ramp portion 110 moves from the stowed position (
(63) The next step of the exemplary method is to move the ramp portion 110 from the neutral position (
(64) The next step of the exemplary method is to continue rotating the support element 310 until the ramp portion 110 reaches a predetermined slope. During this third phase, the curbside end 118 of the ramp portion 110 maintains contact with the alighting surface, while the continued rotation of the support element 310 raises axis 352, thereby increasing the slope of the ramp portion. When the ramp portion 110 has reached the maximum predetermined slope, the intermediate panel 130 is at its minimum angle relative to the vehicle floor for that particular deployment condition.
(65) In the illustrated embodiment, the predetermined slope of the ramp portion is approximately 1:6. It will be appreciated that the 1:6 slope is exemplary, and that the predetermined slope may be greater or less than 1:6. Accordingly, other predetermined slopes, such as 1:8, for example, are contemplated and should be considered within the scope of the present disclosure.
(66)
(67)
(68)
(69)
(70) In one embodiment of the disclosed method, the deployment of the ramp assembly 100 is controlled by the operator. That is, the operator activates the drive assembly 230 via the controller 250 to deploy ramp assembly 100 until the (1) ramp portion 110 has reached the maximum slope or (2) the angle between the intermediate panel 130 and the vehicle floor is at its minimum, i.e., the roadside end 120 of the ramp portion 110 is at its maximum height.
(71) In a second contemplated embodiment, the controller 250 controls the drive assembly 230 to deploy the ramp assembly 100 according to the disclosed method. The controller 250 is operatively connected to an inclinometer 390 associated with the ramp portion 110 and to a position sensor 380 associated with the support assembly 300. The inclinometer 390 senses the absolute slope of the ramp portion 110, i.e., the angle of the ramp portion relative to a horizontal plane, and sends a signal indicating the angle to the controller 250. It will be appreciated that any sensor suitable for sensing the absolute slope of the ramp portion 110 may be utilized and should be considered within the scope of the present invention.
(72) The sensor 380 associated with the support assembly 300 senses the position of the intermediate panel 130 and sends a signal indicating the position to the controller 250. The sensor 380 can be any known positional sensor suitable for sensing the position of the moving components of the support assembly 300. Alternate embodiments are also contemplated in which the sensor 380 senses rotation of the drive shaft 242 or any other ramp assembly 100 component for which a particular component position corresponds to a particular intermediate panel 130 position. In yet another embodiment, the sensor 380 is a switch that is activated by a ramp assembly 100 component, such as the intermediate panel 130 itself, when the intermediate panel reaches its minimum angle relative to the vehicle floor.
(73) The controller 250 receives signals from the inclinometer 390 and the position sensor 380, and controls the drive assembly 230 to deploy the ramp portion according to the disclosed method. That is, the controller 250 drives the ramp portion 110 through the deployment motion until (1) the ramp portion reaches its predetermined maximum slope, or (2) the angle between the intermediate panel 130 and the vehicle floor is at its minimum.
(74) While illustrative embodiments have been illustrated and described, it will be appreciated that various changes can be made therein without departing from the spirit and scope of the invention.