Sliding scale release for an automatically opening tool
11254021 · 2022-02-22
Assignee
Inventors
Cpc classification
B26B5/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26B5/00
PERFORMING OPERATIONS; TRANSPORTING
B24B3/60
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An automatically opening tool with sliding scale release, including a frame; a tool; a release mechanism attached to the tool; a biasing mechanism for extending the tool; and a scale coupled to the frame and release mechanism. The tool is constructed such that sliding the scale along the longitudinal axis automatically unlocks the tool from the extended or retracted configurations. The tool can open automatically or manually. The tool can swing open or extend out a front opening in the frame.
Claims
1. An automatically opening tool, comprising: a frame having a rear proximal position, a forward distal position, a forward direction from the proximal position to the distal position, a rear direction from the distal position to the proximal position, and a length along a longitudinal axis, a width perpendicular to the length along a horizontal axis, and a height perpendicular to the length and the width, the frame having a first wall extending along the longitudinal axis from the rear proximal position to the forward distal position and having a first outside surface facing in the direction of the horizontal axis; a tool having a distal tip and a proximal base coupled to the frame and displaceable between a closed, retracted configuration wherein the distal tip points towards the rear direction and an open extended configuration wherein the distal tip points towards the forward direction; a biasing mechanism having a spring coupled to the frame and the tool, the spring configured and adapted to bias the tool from the retracted configuration to the extended configuration; a selectively releasable locking mechanism coupled to the tool and the frame and having a projection that is selectively and releasably received in a notch, the projection and the notch adapted to selectively lock the tool in the extended configuration and the retracted configuration and to unlock the tool when the projection is released from the notch and the locking mechanism is released; a first scale having a height at least substantially equal to the height of the frame, coupled to the locking mechanism and slidably mounted on the frame over substantially all of the first outside surface, the locking mechanism and first scale coupled and adapted such that sliding the first scale with respect to the frame along the longitudinal axis unlocks the locking mechanism.
2. The automatically opening tool of claim 1, wherein the tool is a knife blade.
3. The automatically opening tool of claim 1, wherein the tool is a screw driver, comb, corkscrew or file.
4. The automatically opening tool of claim 1, wherein the tool is pivotably coupled to the frame with a shaft and comprising a resilient kick member coupled to the tool and frame and adapted to urge the tool to rotate from the retracted to the extended configuration.
5. The automatically opening tool of claim 1, wherein the frame has a front opening through a distal end of the frame and the biasing mechanism and tool are adapted to extend the tool out the front opening from the retracted configuration to the extended configuration when the first scale is slid along the longitudinal axis of the frame to unlock the locking mechanism.
6. The automatically opening tool of claim 1, wherein the first scale substantially covers the first wall of the frame from the horizontal perspective, with substantially no portion of the frame visible from the horizontal perspective.
7. The automatically opening tool of claim 1, wherein: a rib extends away from the first outside surface along the longitudinal axis from a rib base at the first outside surface to a rib end away from the first outside surface, the rib being flared, such that at least a portion of the rib end is taller in the height direction than the height of the rib base; and the first scale has a scale base positioned at the rib end, a top edge of the first scale extends towards the first surface and a bottom edge of the first scale extends towards the first surface.
8. The automatically opening tool of claim 7, wherein, the bottom edge of the first scale extends up towards the top edge of the first scale, and the top edge of the first scale extends down towards the bottom edge of the first scale, wherein the top edge and the bottom edge of the first scale partially enclose the rib and slidingly retain the first scale against the rib.
9. The automatically opening tool of claim 8, wherein the first scale completely covers the first surface of the first wall from the horizontal perspective.
10. The automatically opening tool of claim 1, wherein a top edge and a bottom edge of the first surface include inwardly projecting ridges, a top edge and a bottom edge of the first scale include a concave groove, and the inwardly projecting ridges nest in the concave grooves to slidingly retain the first scale to the frame.
11. An automatically opening tool, comprising: a frame having a length along a longitudinal axis, a width perpendicular to the length along a horizontal axis, and a height perpendicular to the length and width, the frame having a first wall extending along the longitudinal axis from a rear proximal position to a forward distal position and having a first outside surface facing in the direction of the horizontal axis; a first scale mounted at the first outside surface in a sliding arrangement along the longitudinal axis; a tool having a distal tip and a proximal base coupled to the frame and displaceable between a closed, retracted configuration wherein the distal tip points towards the rear proximal direction and an open extended configuration wherein the distal tip points towards the forward distal direction; a rotationally biased shaft mounted on the frame, the tool coupled to a shaft, wherein the shaft has a stepped configuration with a major diameter and a minor diameter, smaller than the major diameter, the major diameter portion of the shaft includes symmetric V-shaped notches on opposite sides thereof and the minor diameter portion of the shaft extends through the base of the tool, to pivotally couple the tool to the frame and to bias the tool from the retracted configuration to the extended configuration; the V-shaped notches being part of a selectively releasable locking mechanism coupled to the first scale and adapted to selectively lock the tool in the extended configuration and the retracted configuration and to unlock the tool when the locking mechanism is released by sliding the first scale along the longitudinal axis.
12. The automatically opening tool of claim 11, wherein: the first outside surface of the frame defines a groove having a top edge and a bottom edge, the top edge and bottom edge extend away from the first outside surface, and an end of the top edge and an end of the bottom edge extend towards each other, wherein a base of the groove at the first outside surface is taller in the height direction than a far portion of the groove, defined by the ends of the top edge and bottom edge.
13. The automatically opening tool of claim 12, wherein the first scale has a scale base positioned at the base of the groove and an outer portion located at the ends of the top edge and the bottom edge of the first outside surface, and the scale base is wider than the outer portion of the scale, wherein the ends of the top edge and the bottom edge retain the first scale to the frame in the horizontal direction.
14. The automatically opening tool of claim 11, wherein the tool is a knife blade.
15. The automatically opening tool of claim 11, wherein the height of the first scale is at least substantially the height of the frame and substantially covers the first wall, wherein substantially none of the frame is visible from the horizontal axis perspective.
16. An automatically opening tool, comprising: a frame defining a tool receiving area and having a first wall with an outside surface and an inside surface opposite the outside surface, a length along a longitudinal axis of the frame, a top side and a bottom side defining a height perpendicular to the longitudinal axis and a width along a horizontal axis, perpendicular to the length and the height; a tool coupled to the frame and displaceable between a closed, retracted configuration wherein the tool is positioned at least substantially within the tool receiving area and an open extended configuration wherein the tool is positioned at least substantially outside the tool receiving area; a biasing mechanism coupled to the frame and the tool, the biasing mechanism adapted to bias the tool from the retracted configuration to the extended configuration; a selectively releasable locking mechanism having a projection selectively and releasably received in a notch, adapted to selectively lock the tool in the extended configuration and the retracted configuration and to unlock the tool when the locking mechanism is released; a first scale coupled to the frame with an attachment device extending through an opening in the frame from the outside surface past the inside surface, to retain the first scale in sliding engagement with the frame, the first scale coupled to the locking mechanism, the scale and locking mechanism adapted such that sliding the scale with respect to the frame along the longitudinal axis unlocks the locking mechanism.
17. The automatically opening tool of claim 16, wherein the tool is a knife blade.
18. The automatically opening tool of claim 16, wherein the tool is pivotably coupled to the frame with a stepped shaft having a large and small diameter portion and comprising a resilient kick member having a spring, coupled to the shaft and frame, and adapted to urge the shaft to rotate the tool from the retracted to the extended configuration.
19. The automatically opening tool of claim 18, wherein the large diameter portion of the shaft includes symmetric notches as part of the locking mechanism.
20. The automatically opening tool of claim 16, wherein the height of the first scale is at least substantially the height of the frame and substantially covers the first wall, wherein substantially none of the frame is visible from the horizontal axis perspective.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure will become more readily apparent from the specific description accompanied by the following drawings, in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(18) The present disclosure may be understood more readily by reference to the following detailed description of the disclosure taken in connection with the accompanying drawing figures, which form a part of this disclosure. It is to be understood that this disclosure is not limited to the specific devices, methods, conditions or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only and is not intended to be limiting of the claimed disclosure.
(19) Also, as used in the specification and including the appended claims, the singular forms “a,” “an,” and “the” include the plural, and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. Ranges may be expressed herein as from “about” or “approximately” one particular value and/or to “about” or “approximately” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. It is also understood that all spatial references, such as, for example, horizontal, vertical, top, upper, lower, bottom, left and right, are for illustrative purposes only and can be varied within the scope of the disclosure.
(20) Automatically opening tools in accordance with preferred embodiments of the invention can include a tool mounted on a frame having a length, height and width. The tools are advantageously opened by sliding a scale (side cover) in the north/south direction along the longitudinal lengthwise axis. The scale can have substantially the same height as the frame or be slightly taller or shorter. The scale can ride in a groove on the frame side defined by ridges at the top and bottom of the frame. This can leave the ridges exposed or the scale can wrap around the ridges to substantially cover the side of the frame from the horizontal perspective. The side of the frame can have a rib, and the top and bottom of the scale can wrap around the top and bottom edges of the rib. In both situations, the scale is coupled to the automatic opening mechanism.
(21) In another embodiment of the invention, the scale can be secured to the frame with a device extending into the frame. With a security device coupled directly to the frame, a flat engagement of the scale to the frame, that does not involve a mating between the scale and frame, is acceptable. Thus, longitudinal sliding of the scale can unlock and open the tool or unlock an open tool which can close automatically or manually.
(22) An exploded perspective view of an automatically opening tool, in accordance with a preferred embodiment of the invention, is shown generally in
(23) Handle frame 2 can be formed from a metal block, milled so that all features are symmetrical, front and back. Frame 2 can be constructed in other manners, including stamping and welding and other ways as will be apparent to those of skill in the field. Handle frame 2 is formed with two opposing walls, a front wall 2a, which faces a rear wall 2b, with a blade well cavity 11 therebetween. A front left side scale receiving groove 12 is located on the outside of front wall 2a and a rear right side scale receiving groove 13 is located on the outside of rear wall 2b. Grooves 12 and 13 are optionally formed in a dovetail fashion to help retain the covers (scales) to frame 2. Additional configurations for slidingly retaining scales 1 and 3 to frame 2 are depicted in
(24) Blade well cavity 11 is formed as a narrow gap between walls 2a and 2b, and is slightly wider than a blade 8. Dove tail grooves 12 and 13 extend along the north/south longitudinal axis of frame 2. Front scale 1 (left side looking down on knife 200 with the distal end facing forward and the open blade facing down) rides in groove 12. Rear scale 3 rides in groove 13. Front scale 1 and rear scale 3 are cut with dovetail edges, to slide into grooves 12 and 13 to retain scales 1 and 3 to frame 2.
(25) Frame 2 is also formed with a pivot hole 14, which has the form of a circular thru hole, completely through frame 2. In other embodiments of the invention, the hole can be through only one of the walls or can be in the form of a recess, not a thru hole. Pivot hole 14 is sized to fit the major diameter of a step shaft 7, preferably with a precise fit. Frame 2 also has a keyseat slot 15, extending proximally from pivot hole 14. Keyseat slot 15 has two sections. The distal section of slot 15, closest to pivot hole 14, is a thru hole extension from pivot hole 14. The proximal section of slot 15 is a true keyseat and has a floor that does not extend all the way through the wall of groove 12. Thus, the proximal end of keyseat slot 15 acts as an internal shelf, and the distal end of slot 15, near pivot hole 14, is a thru hole allowing access to the far side internals for parts assembly. The wall of frame 2 having groove 13 is preferably symmetrical to that of groove 12 and should have a mirror image keyseat slot with a shelf at its proximal end for reconfiguration for left hand use.
(26) Grooves 12 and 13 in frame 2 are identical in size. Front scale 1 has a size allowing a running and sliding fit into dovetail groove 12, so that scale 1 may move along the longitudinal axis with finger or thumb pressure in a strictly reciprocating fashion, as a release activator, as discussed below (see arrow 201 indicator markings on scale 1). The dovetail edges of rear scale 3 are cut slightly wider as a location fit or press fit, so that scale 3 can be removably tapped or pressed into place into frame groove 13, as a cover plate. Scale 3 should fit tightly enough, so as not to move with finger pressure during activation of scale 1. Thus, the dovetail edges of scales 1 and 3 should be cut differently, so that when a user's hand causes scale 1 to move proximally, the user's hand will urge scale 3 in a distal direction, which will wedge scale 3 more firmly in place in groove 13. If reconfigured for left hand use, scale 1 and scale 3 are switched to fit into grooves 13 and 12, respectively, and scale 1 will act as the release and slide in groove 13, with scale 3 motionless in groove 12.
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(28) Sear 4 and sear spring 5 are inserted into keyseat slot 15 of groove 12. Shaft 16, with spring 5 thereon rests on the shelf of keyseat slot 15. Chisel point head 19 extends in the distal direction, into pivot hole 14. As shown in
(29) Referring again to
(30) An external end 90 of a coiled kick spring 9 is inserted into a saw cut 25 at the bottom of minor diameter 24. External end 90 of kick spring 9 presses against frame 2. In this manner, kick spring 9 is constructed and arranged to impart a rotational bias against step shaft 7, which in turn imparts rotational bias to blade 8.
(31) With blade 8 in the open position, chisel point 19 of sear 4 will nest in a V-notch 21 (
(32) The parts shown are made such that knife 200 can be disassembled and reassembled into a left-hand or right-hand knife by switching scale 1 and scale 3, moving sear 4 and shaft 7 to slot 15 in groove 13 and reversing sear 4 and screw 6.
(33) Note that compression spring 5, on shaft 16 of sear 4, is coupled to front scale 1 by sear retaining screw 6. That combination constitutes a moving sub-assembly of parts within the whole of knife 200. Also, step shaft 7, with kick spring 9 inserted in cut 25 is coupled to blade 8 by screw 10. It therefore constitutes a separate moving sub-assembly of parts within the whole of knife 200.
(34) Step shaft 7 has multiple purposes and functions. Major diameter 20 of step shaft 7 functions as a main pivot bearing for folding knife blade 8. It also acts as a structural/puzzle retaining piece which will be explained below with reference to
(35) Minor diameter 24 of step shaft 7 fits into hole 80 in the proximal end of knife blade 8. Minor diameter 24 requires a length sufficient to protrude thru the thickness of knife blade 8. Minor diameter 24 has bottom saw cut 25, on which coil kick spring 9 will act, to impart rotational bias to shaft 7 and thereby, blade 8.
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(38) Continuing with groove 12 facing up, sear 4 and spring 5 are combined and placed into handle keyseat slot 15. Scale 1 is then inserted into front handle dovetail groove 12, in a sliding, free moving fashion. Scale 1 prevents sear 4 from falling out of key seat slot 15. No additional fasteners are needed.
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(41) It should be understood that although the present disclosure is described as relating to knife blades, that blade element can be replaced by other tools. For example, the knife blade can be replaced by a saw, a ruler, a file, a screwdriver, a fish scaler, a comb, a cork screw, a bottle opener, a can opener, an ice pick, etc. Other replacement blades are contemplated.
(42) Furthermore, the ease of disassembly and reassembly can make for kits that include a basic handle component with multiple blades and other tool components. Referring to
(43) Scale 1 shows as a reference, the chisel point sear fastened to the underside, which converts a normal cover plate scale, into a sliding release. The basic handle frame 2, can have a rectangular profile. Frame 2 has a large thru bore on one side, which also has a machined key seat stepped slot. Female dovetail tracks run between distal and proximal ends along the length axis. All of this machining enhances the mechanical puzzle effect of the assembly. All of this machining can be confined to the center or one end of the tool body, allowing subsequent modification to the periphery of the handle at a later time. It can be made oversize, to be trimmed later. Other shapes are contemplated.
(44) The second row of parts depicted in
(45) Another benefit of a design in accordance with the invention is the user serviceability of the assembly. Rather than a factory fixed assembly, a variety of blades (27, 28 and 29) can be swapped out by a user with relatively low mechanical skill. Even more Swiss army style saws, files and other devices can be produced, including a disposable razor blade holder, requiring only the two-hole pattern in the base of the folding blade. The existing stockpiles of internal parts simply “plug-and-play” with these options.
(46) Another benefit of this design is ease of modification of the handle shape. A handle body 30 that has its profile milled for a tapered hand grip, or another variant profile 32 can be attached. Within specific limits, the handle body can be altered after the fact by a kit buyer to craft his own custom designs.
(47) In another embodiment of the invention, a scale 31 is a potential billboard for engraving or printing is available. Buyers can purchase replacements with various semi-precious inlaid materials, or pre-printed sports logos and so forth.
(48) A scale 33, modified to fit a custom profile, the ends can be changed, but the long sides should remain the dovetail shape to fit the sliding track in the handle body. An assembled fancy profile knife 34, with no visible fasteners can be assembled. A sliding button scale coverplate 35, which has a surface texture grip pattern milled into its top surface can also be provided.
(49) Another benefit of this design is a concern for factory manufacturing. The same setup for a short knife can be used for a longer knife. All of the machining for the release components are on one end of the handle body. Unlike other knives that require custom back spine springs tailored to a specific length, this design permits use of the same basic group 26 for any length knife.
(50) A standard rectangular profile handle body 36, similar to body 2, except longer, a longer blade 37, a custom contour profile 38, an assembly of a long stiletto design 39 with a traction grip pattern sliding scale release button, can all be provided.
(51) Not shown is yet another version possible for collectors, a folding boar knife/trench knife, a folding knife with a long blade that is fitted to a short handle body. When closed, the blade end protrudes like a short sheath knife, only to spring open (by a hidden release sliding scale button) into a full length fighting knife.
(52) The wedge shape of chisel point 19 of sear 4, by nature of its wedging action to lock (open or closed) blade 8, can produce a product that is more solid and robust in both the open and closed positions than previously marketed folding boar knives. All of this is possible by the mix and match/plug and play components, that can be marketed separately or in multi-part kit form.
(53) The scale can be removable and interchangeable to swap out advertising company logos engraved or printed as a billboard, or to swap different grip materials. Matched sets of both a folding design of the disclosure and an out-the-front (OTF) knife with similar outward appearance and the north/south slidable scale release of the invention can be achieved.
(54) The components of the automatic opening tool with north/south sliding scale release described herein can also be provided as a kit to an end user. The tool can be provided to a user disassembled and the user can assemble the components as desired.
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(56) An axle 620 replaces stepped shaft 20 of tool 200 and is provided to permit blade 608 to pivot from force provided by a kick spring 609. Axle 620 rides in a frame (not shown) of tool 600. The frame of tool 600 can be otherwise similar to frame 2 of tool 200. An end of kick spring 609 fits into a cut 625 in base 650 of blade 608. Spring 609 is otherwise held in the frame of tool 600. Notches 621 and 622 are sized to receive a wedge shaped head 619 of a sear 604, urged forward by a spring 605 of the frame of tool 600, which is modified accordingly.
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(59) In accordance with yet another embodiment of the invention,
(60) As discussed above,
(61) Activation mechanisms in accordance with the invention can also be used with out-the-front opening tools.
(62) U.S. Pat. No. 7,562,455, the contents of which are incorporated herein by reference, in their entirety, depicts and out-the-front opening knife. The knife is activated by reciprocating a button exposed on the outside of the front cover to automatically extend the blade. Activating an extended knife will automatically retract the blade. The activation mechanism of knife 1000 is activated by sliding scale 1001 along the longitudinal axis to cause peg 1100 (or a different type of structure apparent to those skilled in the art) to either cause blade 1008 to extend into the open configuration of
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(64) Grooves 1202a and 1202b act as female receptacles for scales 1201 and 1203. Thus, they cover most of the left and right sides of frame 1202, but do not cover the entire left and right sides. Scales 1201 and 1203 have a trapezoidal cross section, with a wider inside base portion facing frame 1202 and a cavity therein and a more narrow outside surface facing outward from the central cavity. The outer edges of groove 1202a and 1202b are angled inward, to retain scales 1201 and 1203 to frame 1202.
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(67) The edges of scales 1301 and 1303 are angled, to match the angled flare of retaining ribs 1350. This provides a close tolerance, but can be difficult to machine. Edges 1461 of scales 1401 and 1403 can be squared off. This can be easier to machine, but provides a looser fit. However, it can provide more sliding friction.
(68) An automatically opening tool 1500, in accordance with another embodiment of the invention, is shown in
(69) Automatically opening tool 1500 includes knife 708, spring 709 and notched shaft 720, as in tool 700. However, the nature and arrangement of sear 704 and spring 705 are modified, as are the slots in which they are positioned. Scale 1501 includes a rear attachment member 1551, which can be a post, hook, wire, or otherwise. Rear attachment member 1551 extends through a slot 1515 in frame 1502 and can attach to a spring, which urges scale 1501 in the distal, forward direction or to a corresponding member to secure scale 1501 in sliding engagement against frame 1502. A forward attachment member 1552 extends through a forward slot 1516 in frame 1502 and can attach to a sear 704′, which can be similar to sear 704. Alternatively, sear 704′ can be coupled to a spring, similar to sear 4 of
(70) While the above description contains many specifics, these specifics should not be construed as limitations of the invention, but merely as exemplifications of preferred embodiments thereof. Those skilled in the art will envision many other embodiments within the scope and spirit of the invention as defined by the claims appended hereto.
(71) Where this application has listed the steps of a method or procedure in a specific order, it may be possible, or even expedient in certain circumstances, to change the order in which some steps are performed, and it is intended that the particular steps of the method or procedure claim set forth herein below not be construed as being order-specific unless such order specificity is expressly stated in the claim.
(72) While the preferred embodiments of the devices and methods have been described in reference to the environment in which they were developed, they are merely illustrative of the principles of the inventions. Modification or combinations of the above-described assemblies, other embodiments, configurations, and methods for carrying out the invention, and variations of aspects of the invention that are obvious to those of skill in the art are intended to be within the scope of the claims.