Shut-off device and gate valve with a shut-off device
09784373 · 2017-10-10
Assignee
Inventors
Cpc classification
F16K3/0254
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/0218
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/0227
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a shut-off device for valve systems of industrial plants, in particular of chemical and petrochemical plants, with a disc (12) to shut off an opening for a fluid flow and with a seal seat (13a). The invention is characterised in that the disc (12) is arranged between the seal seat and a pressing means (26) to subject the disc (12) to a pressing force and can be pressed by the pressing means (26) against the seal seat (13a), wherein the pressing means (26) has in a housing (10) a plurality of pistons (48) and a transmission element for transmitting the pressing force to the disc (12), the transmission element being arranged between the pistons (48) and the disc (12) and extending along the disc circumference, and wherein the pistons (48) are fluidically connected by a feed line (49) for hydraulic fluid.
Claims
1. Shut-off device for valve systems of industrial plants, said shut-off device comprising: a disc (12) to shut off an opening for a fluid flow; and a seal seat (13a), wherein: the disc (12) is arranged between the seal seat (13a) and a pressing mechanism (26) to subject the disc (12) to a pressing force that presses the disc (12) against the seal seat (13a); the pressing mechanism (26) comprises, in a housing (10), a plurality of integrated pressing components (48, 54) and a transmission element for transmitting the pressing force to the disc (12), the transmission element being positioned between the plurality of integrated pressing components (48, 54) and the disc (12) and extending along a circumference of the disc (12), each of the plurality of integrated pressing components comprising a respective piston portion (48) and a respective tappet portion (54); and the plurality of integrated pressing components (48, 54) are fluidically connected by a feed line (49) for hydraulic fluid.
2. Shut-off device according to claim 1, wherein the transmission element comprises a ring (50), of which the first end face (51) lies against the disc (12) and of which the second end face (52) is connected to the plurality of integrated pressing components (48, 54).
3. Shut-off device according to claim 2, wherein the lifting direction of the plurality of integrated pressing components (48, 54) extends perpendicularly to the disc (12).
4. Shut-off device according to claim 2, wherein the ring (50) is subjected to a spring force acting perpendicularly to the disc (12).
5. Shut-off device according to claim 1, wherein the transmission element is subjected to a spring force acting perpendicularly to the disc (12).
6. Shut-off device according to claim 1, wherein: the tappet portion (54) of each of the plurality of integrated pressing components (48, 54) is connected to a spring (55).
7. The shut-off device according to claim 6, wherein: the tappet portion (54) of each of the plurality of integrated pressing components (48, 54) comprises an upper guide portion (62) and a shoulder (65); and the shoulder (65) is positioned intermediate the upper guide portion (62) of the tappet portion (54) and the piston portion (54) of each of the plurality of integrated pressing components (48, 54).
8. Shut-off device according to claim 1, wherein the plurality of integrated pressing components (48, 54) are positioned at least partially within a piston guide ring (57), in which the feed line (49) for the hydraulic fluid is formed.
9. Shut-off device according to claim 8, wherein the piston guide ring (57) has an annular cover (60) which closes a lower side (61) of the piston guide ring (57).
10. The shut-off device according to claim 1, wherein the plurality of integrated pressing components (48, 54) are positioned at least partially within a piston guide ring (57) that has an annular cover (60) that closes a lower side (61) of the piston guide ring (57).
11. The shut-off device according to claim 1, wherein: the tappet portion (54) of each of the plurality of integrated pressing components (48, 54) comprises an upper guide portion (62) and a shoulder (65); and the shoulder (65) is positioned intermediate the upper guide portion (62) of the tappet portion (54) and the piston portion (54) of each of the plurality of integrated pressing components (48, 54).
12. The shut-off device according to claim 11, wherein: the tappet portion (54) of each of the plurality of integrated pressing components (48, 54) is connected to a spring (55); and a lower surface of the shoulder (65) forms an abutment surface for an upper end of the spring (55).
13. The shut-off device according to claim 12, wherein the shoulder (65) is positioned within a piston guide ring (57) that has an annular cover (60) which closes a lower side (61) of the piston guide ring (57).
14. The shut-off device according to claim 12, wherein the positioning of the spring (55) relative to the shoulder (65) at least in part pre-tensions each of the plurality of integrated pressing components (48, 54) against the transmission element.
15. Gate valve for chemical and petrochemical plants, said gate valve comprising: a housing (10) which has a guide pipe (11) that can be shut off; and a disc (12) which can be displaced into an open position and into a closed position and vice versa, wherein: a seal seat (13a) is assigned to the guide pipe (11), the seal seat (13a) extending around the circumference of the guide pipe (11) and sealing during operation, at least in the closed position, from above against the disc (12); the disc (12) is arranged in a displaceable carrier plate (14) such that the disc (12) is selectively movable relative to the carrier plate (14) in the direction of the longitudinal axis of the guide pipe (11); a pressing mechanism (26) is positioned in the housing (10) below the disc (12) and configured to press the disc (12) in the closed position against the seal seat (13a); the pressing mechanism (26) comprises a plurality of integrated pressing components (48, 54) and a transmission element to transmit the pressing force to the disc (12), each of the plurality of integrated pressing components comprising a respective piston portion (48) and a respective tappet portion (54); the integrated pressing components (48, 54) are fluidically connected by a feed line (49) for hydraulic fluid; and the transmission element is positioned between the integrated pressing components (48, 54) and the disc (12) and extends along the disc circumference.
16. Gate valve according to claim 15, wherein the transmission element is a ring (50).
17. Gate valve according to claim 15, wherein the disc (12) is sized to provide radial play relative to the carrier plate (14).
18. Gate valve according to claim 15, wherein the shape of the disc (12) is the same as a cross-sectional shape of the cross-section of the guide pipe (11).
19. Gate valve according to claim 18, wherein the disc is a round disc.
20. Gate valve according to claim 15, wherein: the carrier plate (14) has a passage opening (15) and a receiving opening (16); and the disc (12) is arranged in the receiving opening (16).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be described below by reference to the attached schematic drawings in further detail with the aid of the example embodiments. These drawings show:
(2)
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DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS
(11) The single disc gate valve according to
(12) Specifically, the single disc gate valve shown in
(13) Within the scope of the invention on the one hand the gate valve is disclosed and claimed as a super-ordinate unit and on the other hand the shut-off device with disc, seal seat and pressing means are disclosed and claimed separately as part of the gate valve. The shut-off device is not limited to use in a gate valve, in particular a single disc gate valve, but instead can also be used in other valve systems in industrial plants, in which fluid flows are controlled.
(14) The generally used construction features will be explained by reference to the single disc gate valve shown in
(15) The single disc gate valve shown in
(16) It can further be seen in
(17) The guide pipe 11 extends along a longitudinal axis shown in
(18) It can further be seen in
(19) A pressing means 26 is provided on the lower longitudinal edge of the valve housing 10. The mechanical actuating cylinder 32 shown is replaced by the hydraulic pressing means according to
(20) Further gas connections 45 are provided at the two bonnets 27 which are used to subject the two bonnets and the valve housing to a sealing pressure.
(21) An actuating rod extends out of the right bonnet 27 shown in
(22)
(23) The position descriptions “upper” and “lower” refer to the operating state of the single disc gate valve which is horizontally arranged. As can be seen in
(24) A peculiarity of the single disc gate valve according to
(25) With the axially movable valve disc 12 and the pressing means 26 it is ensured that in the closed position of the valve disc 12 the latter can be pressed against the upper seal seat 13a so that the sealing force between the upper seal seat 13a and the valve disc 12 is increased.
(26) The carrier plate 14 has, in addition to the receiving opening 16, a passage opening 15 which can also be described as a pipe bridge. In the open position the passage opening 15 aligns with the fluid passage 28 of the guide pipe 11 and releases the coke drum. The diameter of the passage opening 15 or the pipe bridge has such dimensions that the upper seal seat 13a and also the lower seal seat 13b, described in more detail at another point, seal the passage opening 15 so that gas and liquids are prevented from penetrating into the inside of the valve housing 10. The receiving opening 16 and the passage opening 15 are arranged one beside the other so that they are each moved through a translational movement of the carrier plate 14 into the guide pipe 11 in order to realise the open position and the closed position of the single disc gate valve.
(27) The carrier plate 14 is arranged between two guide plates 17 which encapsulate the carrier plate 14. The two guide plates 17 and the carrier plate 14 are arranged plane parallel. For actuation of the carrier plate 14 and thus of the valve disc 12 arranged in the carrier plate 14, an actuating rod 34 is provided which is connected with positive locking to an end of the carrier plate 14, so that pushing and pulling forces can be transmitted to the carrier plate 14. The actuating rod 34 projects out of one of the two bonnets 27 and can be connected to a drive (not shown). The actuating rod 34 is arranged between the two guide plates 17 which are spaced apart from each other in parallel.
(28) It can further be seen in
(29) In the installation state according to
(30)
(31) To remove the valve disc 12 for maintenance purposes the valve disc 12 has a central threaded bore 37, into which for example a hook can be inserted.
(32) The valve disc 12 forms a round disc. In this respect the shape of the valve disc 12 corresponds to the cross-section of the guide pipe 11. The shape of the receiving opening 16 is correspondingly circular.
(33) The sealing function of the single disc gate valve according to
(34) The upper seal seat 13a has three sealing components which lead to a triple acting sealing system. Single acting or multiple acting sealing systems can be used. The upper seal seat 13a is a static seal seat. This is to be understood to be a seal seat which is used as a counter bearing for the valve disc 12 if this is subjected contrary to the upper seal seat 13a with a pressing force. In other words the upper seal seat 13a cannot deviate if the valve disc 12 is pressed against it. In contrast, a dynamic seal seat is to be understood to be a seal seat is that actively applies the necessary pressing force to the valve disc 12. In contrast with such known dynamic seal seats the upper seal seat 13a is static. The necessary pressing force for the sealing effect is applied by the axially movable valve disc 12.
(35) The upper seal seat 13a has a radially inwardly arranged sealing and scraping edge 20, which is also described as a scraper. The radially inwardly arranged sealing and scraping edge 20 forms the inner edge of the upper pipe nozzle 18 which lies against the valve disc 12. The sealing and scraping edge 20 forms a metal seal which is in abutment with the valve disc 12. The further function of the sealing and scraping edge 20 involves scraping off any impurities sticking to the valve disc 12. A further sealing of the upper seal seat 13a is formed by the metal seal 21 which is arranged—with respect to the sealing and scraping edge 20—radially outwards. The metal seal 21 forms the outer circumference of the upper seal seat 13a and is pre-tensioned by a spring 38 against the valve disc 12. Other arrangements or possibilities of pre-tensioning of the metal seal 21 are possible. The upper seal seat 13a further has a so-called compensator 39 which is arranged concentrically with the upper pipe nozzle 18. The compensator is a corrugated pipe which can be compared with a very strong spring. The compensator 39 is arranged in an annular groove 40 which extends above the metal seal 21 around the circumference of the upper pipe nozzle 18. The annular groove 40 is downwardly limited by a receiving ring 41, in which the springs 38 for the radially outwardly arranged metal seal 21 are arranged. The receiving ring 41 lies against the metal seal 21. It is also possible to form the receiving ring 41 and the metal seal 21 in one part.
(36) The third sealing system of the upper seal seat 13a is formed by a gas barrier, in particular a vapour barrier 22, which is connected to the purge and barrier gas connection 31 already described in association with
(37) With respect to the upper seal seat 13a there are also other methods for implementation.
(38) It can further be seen in
(39) The valve disc 12 has radial play in the receiving opening 16 in order on the one hand to be able to compensate for thermal distortion and on the other hand to securely facilitate the axial movement of the valve disc 12 with respect to the carrier plate 14.
(40) For the already mentioned pressing force of the valve disc 12 against the static upper seal seat 13a, a pressing means 26 is provided which is arranged below the valve disc 12. In other words, the valve disc 12 is arranged between the pressing means 26 and the upper seal seat 13a which serves as a counter bearing for the pressing means 26.
(41) The pressing force of the pressing means 26 is caused by a plurality of force means 23 distributed around the circumference of the valve disc 12.
(42) In general, in connection with the invention, specifically with the embodiment according to
(43) The force means 23 distributed around the circumference of the valve disc 12 are used to subject the valve disc to the pressing force in each case in the direction of the longitudinal axis of the guide pipe. In other words, the pressing force acts perpendicularly to the valve disc 12.
(44) The mechanical pressing means shown in
(45)
(46) The disc 12 is arranged between the seal seat 13a and the hydraulic pressing means 26. The pressing means 26 is used to impact the disc 12 with a pressing force which presses it against the seal seat 13a. The pressing means 26 has a plurality of pistons 48 which are arranged around the circumference at the edge of the disc 12. In other words the pistons 48 are arranged on a circular line, i.e. a circumference. The pistons 48 are equidistantly arranged.
(47) To transmit the piston force to the disc 12, a transmission element is provided in the form of a ring 50. The ring is arranged between the piston 48 and the disc 12 in an upwardly open annular groove in the housing 10. The ring 50 projects over the upper edge of the annular groove and lies permanently against the disc lower side due to a spring pre-tensioning.
(48) The ring 50 has a dual function. On the one hand the ring 50 functions as a force transmission means in order to press the disc 12 against the upper seal seat 13a. On the other hand the ring 50 itself carries out a sealing function and forms the lower seal seat 13b which seals the disc 12 from below. Added to this is that the ring 50 blocks the gate valve and the shut-off device, through the great pressing forces that can be produced with the pressing means 26, in the closed position and secures them against undesired opening. This blockade function is not possible with the conventional dynamic seal seats which are merely designed to increase the sealing force.
(49) As can be seen in
(50) The disc 12, the ring 50 or the annular groove and the pistons 48 are concentrically arranged.
(51) The pistons 48 are fluidically connected by a shared feed line 49 for the supply of hydraulic fluid. The pistons 48 are thus arranged in series. The feed line 49 is connected to a hydraulic connection (not shown), via which the pistons 48 can be centrally actuated. The hydraulic connection can be connected to a hydraulic pump (likewise not shown). During operation the feed line 49 and also the pressure chambers 58 (to be clarified below) are completely filled with hydraulic fluid.
(52) As can be seen in
(53) The lifting direction of the pistons 48 extends perpendicularly to the disc 12. In other words, the pistons 48 are moved parallel to the longitudinal axis of the guide pipe 11. The longitudinal axis of the tappets 54 and the lifting direction of the pistons 48 align.
(54) Each tappet 48 has an upper and a lower guide portion 62, 62 which preferably align. The upper guide portion 62 is mounted to be axially movable in a bore in the housing 10. The bore opens into the bottom of the annular groove of the ring 50. The upper guide portion 62 has such dimensions that it can submerge into the annular groove and subject the ring 50 to a pressing force.
(55) The lower guide portion 63 is mounted in a tappet guide ring 56. For this, the lower guide portion 63 engages through a bore in the tappet guide ring 56 and projects downwards towards the piston 48 via the tappet guide ring 56 (
(56) A shoulder 65 is arranged between the upper and the lower guide portion 62, 63. The shoulder 65 projects in the radial direction over the lower guide portion 63. The lower side of the shoulder 65 forms an abutment surface for a spring 55 which is arranged between the shoulder 65 and the tappet guide ring 56 and pre-tensions the tappet 54 against the ring 50. A permanent pre-tensioning force is thus applied to the ring 50 which acts in the direction of the disc 12 so that, upon opening or closing of the disc 12, the sealing effect is maintained. Springs other than the plate springs shown in
(57) The ring 50, the tappets 54 and the pistons 48 are each sealed against the housing by sealing elements 53, for example sealing strips and O rings made of heat-resistant material.
(58) As can be seen in
(59) The further pistons 50 and tappets 54 (not shown) are correspondingly constructed. The number of pistons 48 depends upon the nominal width of the disc 12. In the case of a nominal width of 1800 mm for a FCC (fluidised catalytic cracking) unit, for example approximately 20 pistons on the circumference can be sufficient. The pistons can each have a diameter of approximately 8-10 cm. Larger or smaller nominal widths can require a larger or smaller number of pistons which is determined by the person skilled in the art. The piston diameter can be adapted to the respective operating conditions during configuration of the pressing means.
(60) The mounting of the pistons 48 is realised by a piston guide ring 57 which is connected to the housing 10, for example being screwed to it. The threaded bores can be seen in
(61) In the lower side 61 of the piston guide ring 57 the feed line 49 is formed, for example in the form of a connecting groove, which fluidically connects all pistons 48 (
(62) The piston guide ring 57 forms a number of pressure chambers 58 that align with the cylinder bores of the pistons 48 which corresponds to the number of pistons 48. The diameter of a pressure chamber 58 corresponds to the diameter of the respective cylinder bore. The feed line 49 connects the pressure chambers 58 and thus produces the fluidic connection between the pistons 48.
(63) The pressure chambers 58 are separated from the respective cylinder bore by a stop 66 which holds the piston in the pressure-free state and prevents the mouth of the feed line 49 becoming blocked if the hydraulic pressure falls too greatly (
(64)
(65) The invention is not limited to the above-described embodiments and many modifications are possible within the scope of the following claims. Indeed, a person of ordinary skill in the art would be able to use the information contained in the preceding text to modify various embodiments of the invention in ways that are not literally described, but are nevertheless encompassed by the attached claims, for they accomplish substantially the same functions to reach substantially the same results. Therefore, it is to be understood that the invention is not limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
LIST OF REFERENCE NUMERALS
(66) 10 Housing (valve housing) 11 Guide pipe 12 Disc (valve disc) 13a Upper seal seat 13b Lower seal seat 14 Carrier plate 15 Passage opening 16 Receiving opening 17 Guide plates 18 Upper pipe nozzle 19 Lower pipe nozzle 20 Sealing and scraping edge 21 Metal seal 22 Vapour barrier 23 Force means 26 Pressing means 27 Bonnets 28 Fluid passage 29 Annular flange 30 Hard plating 31 Purge and barrier gas connection 34 Actuating rod 35 Support ring 36 Housing receiving area 37 Threaded bore 38 Spring 39 Compensator 40 Annular groove 41 Receiving ring 42 Annular groove 45 Gas connections 47 Drive 48 Piston 49 Feed line 50 Ring (transmission element) 51 First end face 52 Second end face 53 Sealing elements 54 Tappet 55 Spring 56 Tappet guide ring 57 Piston guide ring 58 Pressure chambers 59 Piston head 60 Cover 61 Lower side 62 Upper guide portion 63 Lower guide portion 64 Sealing projection 65 Shoulder 66 Stops