In-wall room freshener modules and related devices and systems
09782509 · 2017-10-10
Assignee
Inventors
Cpc classification
B05B12/08
PERFORMING OPERATIONS; TRANSPORTING
B05B12/02
PERFORMING OPERATIONS; TRANSPORTING
B65D83/14
PERFORMING OPERATIONS; TRANSPORTING
G04C23/04
PHYSICS
G04C23/38
PHYSICS
B05B15/60
PERFORMING OPERATIONS; TRANSPORTING
B65D83/388
PERFORMING OPERATIONS; TRANSPORTING
A61L9/14
HUMAN NECESSITIES
A61L2209/111
HUMAN NECESSITIES
International classification
A61L9/14
HUMAN NECESSITIES
B05B12/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In-wall dispensing modules, such as room freshener modules, can reside in a housing with a cover that can be opened to access an interior space of the module to, inter alia, replace used containers. The housings are configured to reside inside a wall of a room. The front cover can be a planar cover that is flush, slightly recessed or slightly protrudes from the wall. The housings can be a “custom” housing size and/or may be configured to occupy a single gang box or a compartment of a multi-gang junction box. The modules can include an actuator that can cause a canister to emit scented fluid at desired intervals and/or on-demand. The modules can have a User Interface (UI) wireless and/or wired connection to a whole-house “smart” system.
Claims
1. A module comprising: a housing with an interior cavity, wherein the housing is sized and configured to reside internal to a wall, wherein the housing comprises wire ports on at least one of a sidewall, a rear wall, a floor or a ceiling thereof; a front cover attached to the housing, the front cover having at least one open port extending therethrough, wherein the front cover can be opened and closed for access to the interior cavity when the housing is mounted in the wall; at least one sensor and/or detector held by or in the housing configured to detect at least one of: whether a container is in position in the housing, whether the cover is closed, whether content of a container held in the housing is low, and whether an external object is in proximity to the front cover; an actuator in the housing; and a printed circuit board that holds a controller and a power supply residing in the cavity of the housing, wherein the controller is in communication with the at least one sensor and is configured to activate the actuator in the housing to dispense a substance from a container held in the housing, wherein the housing is sized and configured to reside in a single gang box, a custom size gang box, or in a space of a standard multiple gang box, and wherein wires from an electrical circuit extend through the wire ports and connect to the printed circuit board and power the power supply.
2. The module of claim 1, wherein the front cover comprises a user interface (UI) that allows a user to interact with the controller to adjust and/or set a dispensing schedule of a container held in the housing and an externally visible indicator light in communication with the controller.
3. The module of claim 1, further comprising a container with a spray nozzle held in the housing; and a printed circuit board cover that resides behind the front cover and attaches to sidewalls of the housing and the printed circuit board to enclose components on the printed circuit board, wherein the printed circuit board is horizontally oriented and held above the spray nozzle to thereby protect electrical components from undue moisture, wherein the actuator actuates to depress the nozzle to spray the substance through the open port in the front cover, and wherein the wires are connected to an electrical distribution system of a building for the electrical circuit and extend through the wire ports at a location above the printed circuit board.
4. The module of claim 1, further comprising room freshener held in a canister with a spray nozzle, wherein the nozzle is configured to spray room freshener through the at least one port in the door of the front cover, wherein the housing further comprises a support member holding the canister in the housing in a slot formed by adjacent pairs of vertically stacked inwardly extending rails on right and left sides of the cavity, and wherein the housing further comprises a vibration member under and in communication with the support member.
5. The module of claim 1, wherein the housing comprises a container support system in the cavity, the container support system comprising spaced apart vertically stacked rails with horizontally and inwardly extending channels on left and right sides of the housing cavity that hold a support member to place a container at a desired vertical height in the cavity.
6. The module of claim 5, wherein the support member has a planar upper surface portion bounded by laterally spaced apart first and second upwardly extending sides on opposing sides thereof.
7. The module of claim 1, wherein the housing is sized and configured to reside in the single gang box.
8. The module of claim 1, wherein the printed circuit board is horizontally oriented and resides at an upper portion of the housing behind a vertically oriented cover, wherein the cover resides behind the front cover, has a smaller length than the front cover, with a bottom terminating adjacent the printed circuit board, wherein the cover is attached to the sidewalls of the housing to provide an enclosed space above the printed circuit board with the printed circuit board forming a floor of the enclosed space to thereby help isolate electrical components from undue exposure to moisture, and wherein the wire ports are above the printed circuit board.
9. The module of claim 1, further comprising a container support system in the housing cavity that allows for x, y and z positional adjustment of a respective container in the housing cavity, wherein the container support system has a base plate and the upper end of the container resides above the base in an open space in the housing aligned with the port in the front cover.
10. A room freshener module, comprising: a housing with an interior cavity, wherein the housing is sized and configured to reside internal to a wall, and wherein the housing comprises wire ports on at least one of a sidewall, a rear wall, a floor or a ceiling thereof; a front cover attached to the housing, the front cover having at least one open port extending therethrough, wherein the front cover can be opened and closed for access to the interior cavity when the housing is mounted to the wall, and wherein the front cover is substantially flush with an external surface of the wall; at least one actuator in the housing cavity; a printed circuit board assembly with a controller and power supply residing in the cavity of the housing, wherein the controller is in communication with the at least one actuator and is configured to direct the actuator to move to dispense a substance from a nozzle of a room freshener container held in the housing, and a user interface (UI) in communication with the controller that allows a user to interact with the controller to adjust and/or set a dispensing schedule.
11. The module of claim 10, wherein the housing is sized and configured to reside in a single gang box or in a space of a multiple gang box.
12. The module of claim 10, further comprising a container of room freshener held in the housing cavity with the nozzle in alignment with the open port of the front cover, wherein the printed circuit board assembly comprises a printed circuit board held above the nozzle in the cavity of the housing, and wherein the printed circuit board provides a floor of an enclosure space above the nozzle with a printed circuit board cover attached to sidewalls of the housing behind the front cover and above the nozzle.
13. The module of claim 10, further comprising an LED indicator light in communication with the controller and an audible alert in communication with the controller, wherein the printed circuit board assembly comprises a printed circuit board held above the nozzle in the cavity of the housing with a printed circuit board cover also held above the nozzle in the cavity of the housing.
14. The module of claim 10, wherein hot, ground and neutral wires from an electrical circuit extend through the wire ports in the housing to be hard wired to the printed circuit board assembly to power the power supply, and wherein the wire ports reside above the printed circuit board and both the printed circuit board and the wire ports are in an upper portion of the housing.
15. The module of claim 10, wherein the controller is in communication with a whole house control circuit that also controls other household devices including one or more of a security alarm system, a lighting system and/or a heating and air conditioning system.
16. A system for dispensing a substance to an environment, comprising: a housing that resides internal to a wall, the housing having right and left sidewalls, a back, a ceiling and a floor that form a rectangular interior cavity closed by a rectangular front cover pivotably held by one sidewall of the housing so that front cover is flush or substantially flush with the wall, wherein the front cover has at least one open port extending therethrough, and wherein the front cover can be pivotably opened and closed for access to the interior cavity when the housing is mounted in the wall; at least one actuator held in the housing; at least one sensor held in the housing configured to detect at least one of: whether a container is in position in the housing, whether the cover is closed, or whether content of a container held in the housing is low; a printed circuit board assembly comprising a controller and a power supply residing in the cavity of the housing, wherein the controller is in communication with the at least one sensor and the at least one actuator and is configured to direct the actuator to depress a nozzle of a container in the housing to dispense a substance from the container in the housing; and hot, ground and neutral wires from an electrical circuit hard wired to the printed circuit board assembly to power the power supply.
17. The system of claim 16, wherein the housing is sized and configured to reside in a single gang box or in a space of a multiple gang box.
18. The system of claim 16, further comprising a container of room freshener held in the housing cavity with nozzle in alignment with the open port of the front cover, wherein the front cover resides adjacent to a light switch with a co-planar front surface.
19. The system of claim 16, wherein the front cover comprises an LED indicator light in communication with the controller, wherein the system further comprises an audible alert in communication with the controller, and wherein the printed circuit board assembly comprises a printed circuit board held above the nozzle in the cavity of the housing with a printed circuit board cover also held above the nozzle in the cavity of the housing.
20. The system of claim 16, wherein the controller is in communication with a whole house control circuit that also controls other household devices including one or more of a security alarm system, a lighting system and/or a heating and air conditioning system.
21. The system of claim 10, wherein the front cover resides laterally spaced apart from and adjacent to a light switch with a co-planar front surface.
22. The system of claim 1, wherein the front cover is coplanar with the wall, wherein the printed circuit board is horizontally oriented and resides at an upper portion of the housing behind a vertically oriented printed circuit board cover that is behind the front cover and has a smaller length than the front cover, and wherein the printed circuit board cover is attached to the printed circuit board and sidewalls of the housing to provide an enclosed space above the printed circuit board to thereby help isolate electrical components from undue exposure to moisture.
23. The system of claim 1, further comprising a flow path adapter that is axially compressible and provides an enclosed flow path between the container in the housing and the port in the front cover.
24. The module of claim 10, further comprising a flow path adapter that is axially compressible and provides an enclosed flow path between the nozzle of the container in the housing and the port in the front cover.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(14) The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which illustrative embodiments of the invention are shown. Like numbers refer to like elements and different embodiments of like elements can be designated using a different number of superscript indicator apostrophes (e.g., 10, 10′, 10″, 10′″). Abbreviated versions of the word “Figure” such as “FIG.” and “FIG.” are used interchangeably in the application.
(15) In the drawings, the relative sizes of regions or features may be exaggerated for clarity. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
(16) It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.
(17) Spatially relative terms, such as “beneath”, “below”, “lower”, “above”, “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the exemplary term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90° or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
(18) The term “about” refers to numbers in a range of +/−20% of the noted value.
(19) As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless expressly stated otherwise. It will be further understood that the terms “includes,” “comprises,” “including” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. It will be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
(20) The term “controller” is used broadly and includes control circuitry in an in-wall housing holding a room freshener module and can include one or more microcontrollers, microprocessors, programmable logic controllers (PLCs), digital signal processors (DSPs), or Integrated Circuits (ICs). The ICs can optionally include at least one Application-Specific Integrated Circuits (ASICs).
(21) Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(22) Turning now to the figures,
(23) The module 10 is particularly suitable as a room freshener module that holds a room freshener container 20. The remainder of the application will refer to the module 10 for this use. However, the module 10 may also be used to dispense other types of substances such as, for example, insect repellant, including mosquito repellant, which may be appropriate for areas where doors are sometimes open (e.g., garages) or for open or screened in patios or decks, or locker rooms, for example.
(24) The module 10 may include a voice command input as the input 41 or as a separate input, which may be particularly suitable for insect repellant use. The voice command inputs can include “spray now” or “OFF” so that no spray is initiated until animals or people are out of proximity. The module 10 may have a proximity detector 29 (
(25) The front cover 15 can be hingeably attached to one long side of the housing 12, as shown. The front cover 15 can be attached in other ways. For example, the front cover 15 can be attached via a hinge at the top or bottom of the housing 12 or the front cover 15 can be slidably attached to allow it to move up or down relative to the housing 12 to allow access to the cavity 12c (not shown).
(26) As shown in
(27) The cover 15 can be configured to automatically close. A controller 127 (
(28) The front cover 15 can provide a User Interface (UI) 40 including at least one input device 41 that can be configured to allow a user to manually operate the module 10 for on-demand operation of the module 10. The at least one input device 41 can also or alternatively allow a user to adjust a frequency of dispensing of the room freshener substance and/or adjust a sound level of an audible alert 42. The alert 42 can emit audible sound during and/or just prior to an active dispensing of the room freshener. The sound can be a siren or audible frequency sound and/or a verbal alert such as “stand back” dispensing in “3-2-1”, for example. The UI input device 41 can be configured as a push-button, slider or rotary switch or other manual input.
(29) The front cover 15 may include an indicator light 43, such as an LED light, which can provide color status outputs such as, for example, “green” for normal status, “yellow” or “blinking green” for low content in the container 20 status, and/or “red” for malfunction and the like. The indicator light 43 can be used to visually alert of an impending active dispensing of the room freshener.
(30) The front cover 15 may also or alternatively include a display screen 45 (
(31) The room freshener module 10 can include an electronic odor detector/sensor that can automatically trigger the module 10 to dispense room freshener. See, e.g., Persaud, Krishna; Dodd, George (1982). “Analysis of discrimination mechanisms in the mammalian olfactory system using a model nose”. Nature 299 (5881): 352-5. Jin, Hye Jun; Lee, Sang Hun; Kim, Tae Hyun; Park, Juhun; Song, Hyun Seok; Park, Tai Hyun; Hong, Seunghun (2012). “Nanovesicle-based bioelectronic nose platform mimicking human olfactory signal transduction”. Biosensors and Bioelectronics 35 (1): 335-41. The contents of these documents are hereby incorporated by reference as if recited in full herein.
(32) In some embodiments, the housing 12 can also hold at least one actuator 50 (
(33) The container 20 can hold fluid, e.g., liquid or gas and/or powder as the room freshener substance. In some particular embodiments, the container 20 is a spray canister with a nozzle 21 with a spray port 21p. The nozzle 21 can be depressed by the actuator 50 to spray fluid or powder. In other embodiments, the container 20 may be an infusion dispensing device or have a different operational configuration that does not require active spraying and/or depression of a nozzle.
(34) While
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(36) It is also noted that the container 20 is shown in a rigid or semi-rigid self-supporting body but flexible package containers may also be used in the module 10. If so, suitable suspension support members can be used to hold the flex-package container in position for dispensing the substance (not shown). A spring-loaded member can be used to compress the flex-package as its content is depleted (not shown).
(37) In some embodiments, the container 20 can hold a fluid (liquid and/or pressurized gas) room freshener substance. In some embodiments, the container 20 can hold liquid room freshener. The container 20 can hold a conventional volume, such as a volume at normal use, (that is, between a 10 day-90 day supply), but other volumes are contemplated. In some embodiments, the containers 20 have a capacity of between 1 ounce and 32 ounces, typically between 2 and 16 ounces, and more typically between about 4 ounces and 12 ounces.
(38) The container 20 can hold a substance for dispensing through the port 16 that may be odorless or have a fragrance.
(39) The actuator 50 can be a single actuator or a plurality of actuators. The actuator 50 can be a linear and/or rotary actuator. The actuator 50 can comprise, without limitation, a solenoid, a stepper motor, a custom motor, a piezoelectric translator (transducer), a pneumatic cylinder and the like. The actuator 50 can be at any suitable location in the housing including on a sidewall, bottom, ceiling or rear wall of the housing or even on a back of the cover 15. The actuator 50 can be held a support at other locations in the housing 12.
(40) The housing 12 can hold a printed circuit board (PCB) assembly 25 with a printed circuit board 26 and defined operational components 27 (
(41) In some embodiments, the components 27 include a sensor 27s that can detect whether the cover 15 is open and suspend any active dispensing if the cover is open. A sensor 27s can be used to confirm that a container 20 is in a proper position in the housing 12. If empty or out of position, the indicator light 43 can generate the “malfunction” or “low content” visual signal. A sensor 27s can detect a presence of a container 20 before actuating the actuator 50 and/or for generating an alert to a user, for example. For the “low content” or “empty” monitoring, the sensor may detect weight or numbers of dispensing actions to “decrement” a predicted pre-defined or pre-set number of actions for a “full” container, or other appropriate parameter.
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(43) The module 10 can be hard wired to an electrical power circuit 300 (
(44) As shown in
(45) As shown in
(46) The module 10 can have a transceiver or transmitter-receiver for communicating over a wireless network, such as an intranet or the Internet. The module 10 can have an assigned ISP address.
(47) Referring to
(48) The housing 12 of a module 10 can be configured to hold a plurality of containers 20, each in communication with a single port 16 or the cover 15 can have a plurality of ports 16, one for each container in the housing 12.
(49) While the actuator 50 is shown residing above the container 20 in
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(51) In some embodiments a common actuator 50/60 can be used to vibrate or agitate the container, then dispense the room freshener substance from the container 20.
(52) The housing 12 may hold a heater such as a heating element and/or heated jacket for the container 20 to warm the container 20 to a defined temperature (not shown) for dispensing or prior to dispensing the room freshener substance from the container 20.
(53) As shown in
(54) Thus, the housing 12 can have a depth dimension “D” that is between about 1.25 inches and about 1.75 inches, such as about 1.5 inches, or slightly smaller than a gang box depth and/or width/height. Standard single gang box depth dimensions come in 1.59 inch and 1.89 inch depths. The height and width dimensions “H” and “W”, respectively can be between about 3-4 inches (H) and between about 2-2.5 inches (width), in some embodiments. The front cover 15 may attach to the gang box tabs 114 and/or to the housing 12.
(55) As shown in
(56) As also shown in
(57) In some embodiments, the housing 12 may alternatively have a custom size and is not required to be modular or standardized to fit standard gang mounting or junction boxes.
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(60) As shown in
(61) Interrupter (AFCI) or Ground Fault Circuit Interrupter (GFCI) units.
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(63) The circuit 200 can also be configured to operate with a user device 225 having a User Interface (UI) 226. As shown, the user device 225 can wirelessly communicate with the controller 202 and/or with specific modules, including the room freshener module 10. The UI 226 can be a Graphic User Interface (GUI) or keypad UI or other UI that allows a user to adjust or select various operational features of the module 10. The user device 225 can be a computer, smartphone, electronic notebook, and the like. The UI 226 can be provided via an APP. The term “APP” refers to a program or piece of software designed to fulfill a particular purpose; an application, especially as downloaded by a user to a mobile device.
(64) As shown in
(65) The foregoing is illustrative of the present invention and is not to be construed as limiting thereof. Although a few exemplary embodiments of this invention have been described, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention. Therefore, it is to be understood that the foregoing is illustrative of the present invention and is not to be construed as limited to the specific embodiments disclosed, and that modifications to the disclosed embodiments, as well as other embodiments, are intended to be included within the scope of the invention.