Sub frame structure of vehicle
09783234 · 2017-10-10
Assignee
Inventors
Cpc classification
B60G2200/18
PERFORMING OPERATIONS; TRANSPORTING
B62D21/11
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D21/11
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A sub frame structure of a vehicle comprising a pair of side members with front ends rigidly connected to a floor frame, a rear cross member holding the vicinity of rear ends of the side members, both-side end portions of which are rigidly connected to a rear side frame, the both-side end portions of the rear cross member being positioned on an outward side, in a vehicle width direction, of the side members, a front cross member interconnecting the side members in the vehicle width direction and being positioned in front of the rear cross member, being spaced apart from the rear cross member, and a pair of upper members respectively connecting an upper portion of the rear cross member and an upper portion of the front cross member in a vehicle longitudinal direction at a position above the side member.
Claims
1. A sub frame structure of a vehicle, comprising: a pair of right-and-left side members configured such that a distance between rear ends thereof is smaller than a distance between front ends thereof in a plan view, each of the side members including plural arm connection portions to which plural end portions of an arm member supporting a rear wheel of the vehicle are pivotally connected and having a front end rigidly connected to a vehicle body; a rear cross member holding the vicinity of respective rear ends of the pair of right-and-left side members, both-side end portions of which are rigidly connected to the vehicle body, the both-side end portions of the rear cross member being positioned on an outward side, in a vehicle width direction, of the side members; a front cross member interconnecting the pair of right-and-left side members in the vehicle width direction and being positioned in front of the rear cross member, being spaced apart from the rear cross member; and a pair of right-and-left upper members, each of the upper members connecting an upper portion of the rear cross member and an upper portion of the front cross member in a vehicle longitudinal direction at a position above each of the side members, said right-and-left upper members being configured in a gate shape which opens downward.
2. The sub frame structure of the vehicle of claim 1, wherein said front cross member and said rear cross member are configured to cover over each of said pair of right-and-left side members from an upper face of each of the side members to a lower face of each of the side members.
3. The sub frame structure of the vehicle of claim 1, wherein said side members are configured to curve obliquely forward and outward, and said front cross member is connected to a curve portion of each of the side members where the side members curve obliquely forward and outward.
4. The sub frame structure of the vehicle of claim 3, wherein said front cross member and said rear cross member are configured to cover over each of said pair of right-and-left side members from an upper face of each of the side members to a lower face of each of the side members.
5. The sub frame structure of the vehicle of claim 1, wherein said upper members are arranged on an outward side, in the vehicle width direction, of said side members in the plan view.
6. The sub frame structure of the vehicle of claim 5, wherein said side members are configured to curve obliquely forward and outward, and said front cross member is connected to a curve portion of each of the side members where the side members curve obliquely forward and outward.
7. The sub frame structure of the vehicle of claim 5, wherein said front cross member and said rear cross member are configured to cover over each of said pair of right-and-left side members from an upper face of each of the side members to a lower face of each of the side members.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(11) Hereafter, embodiments of the present invention will be described referring to the drawings.
Embodiment 1
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(13) Further,
(14) Herein, illustrations of an upper-side lower arm 6, a lower-side lower arm 7, and an upper arm 8 are omitted in
(15) In the figures, an arrow Fr shows a vehicle forward direction, an arrow Rr shows a vehicle rearward direction, an arrow Rh shows a vehicle rearward direction, and an arrow Lh shows a vehicle leftward direction. Additionally, an upper side of
(16) First, a lower part of a cabin portion 2 of a vehicle 1 and a lower part of a vehicle rear portion 3 which is positioned in back of the cabin portion 2 will be described. As shown in
(17) Further, at the lower part of the cabin portion 2 is provided a fuel tank 4 in front of the vehicle-body side cross member 23 between the right-and-left floor frames 21. The right-and-left floor frames 21 respectively have a rectangular closed cross section extending rearward, each rear end of which rises obliquely upward and then extends rearward.
(18) Moreover, at the lower part of the floor frame 21 is provided, as shown in
(19) The vehicle-body side cross member 23 has a hat-shaped cross section opening upward which extends in the vehicle width direction. This vehicle-body side cross member 23 is fixedly welded to the floor panel 22 and respective side faces of the right-and-left floor frames 21, thereby serving as a reinforcing member for reinforcing the vehicle body. Herein, the vehicle-body side cross member 23 forms a closed cross section together with the lower face of the floor panel 22.
(20) Meanwhile, as shown in
(21) As shown in
(22) Moreover, at the lower part of the rear side frame 31 is provided, as shown in
(23) As shown in
(24) As shown in
(25) Further, as shown in
(26) As shown in
(27) As shown in
(28) The rear sub frame 10 comprises, as shown in
(29) As shown in
(30) Further, as shown in
(31) More specifically, a portion of the side member 11 which is located in back of the front support bracket 15 bends downward and then bends rearward between the front support bracket 15 and the rear cross member 12.
(32) That is, the rear portion of the side member 11 located in back of the front support bracket 15 includes a bending portion which bends downward and another bending portion which bends rearward, whereby the side member 11 is configured in the step (bending) shape in the side view.
(33) The right-and-left side members 11 are configured to extend obliquely forward and outward from their rear ends such that a distance between their rear ends is relatively small and a distance between their front ends is relatively large.
(34) The front side member 111 and the rear side member 112 are jointly welded together such that the side member 11 is formed integrally.
(35) The front side member 111 is provided to extend from the front end of the side member 11 to the curve portion, and connected to the front cross member 13 at the vicinity of its rear end. That is, the front side member 111 is configured in a long shape such that its front part extends obliquely forward and outward, in the vehicle width direction, from the front cross member 13.
(36) The front side member 111 comprises, as shown in
(37) Further, as shown in
(38) The rear side member 112 is, as shown in
(39) The rear side member 112 has a longitudinal length which is shorter than the front side member 111 and such that it projects rearward beyond a rear face of the rear cross member 12.
(40) The rear side member 112 comprises, as shown in
(41) Herein, a plate thickness T3 of the upper panel 112a is roughly equal to a plate thickness T4 of the lower panel 112b, and the plate thickness of those are set to be thinner than the plate thickness T1, T2. That is, the rear side member 112 is configured to be weaker than the front side member 111 against the collision load caused by the vehicle rear collision, for example.
(42) To an upper face of the side member 11 described above is, as shown in
(43) More specifically, the front support bracket 15 is positioned close to a front side of the front cross member 13, and is fixedly welded to an upper face of the front side member 111 and the front cross member 13.
(44) The front support bracket 15, which is of a boxy shape which opens outward, is configured to provide attachment of the front connection portion 6c of the upper-side lower arm 6 by using a fastening bolt (not illustrated) so that the upper-side lower arm 6 can rotate (swing) obliquely upward and rearward as well as obliquely downward and forward.
(45) The rear cross member 12 serves as a holding member for holding the side member 11 in a state in which the rear ends of the right-and-left side members 11 project rearward, a connecting member for connecting the side member 11 to the rear side frame 31, and a support member for pivotally supporting the upper-side lower arm 6, as shown in
(46) Specifically, the rear cross member 12 comprises, as shown in
(47) As shown in
(48) Further, an outward end, in the vehicle width direction, of the rear member holding member 121 is configured to provide attachment of the rear connection portion 6d of the upper-side lower arm 6 by using a fastening bolt (not illustrated) on the outward side of the side member 11 so that the upper-side lower arm 6 can rotate (swing) obliquely upward and rearward as well as obliquely downward and forward.
(49) That is, the rear member holding member 121 serves as a member for holding the rear side member 112 and also a rear support bracket for pivotally supporting the upper-side lower arm 6.
(50) As shown in
(51) A lower portion of the rear connecting member 122 is configured to contact an upper portion of the rear member holding member 121 and upper and inward side faces of the rear side member 112, and be welded to these portions (faces).
(52) As shown in
(53) The upper connecting member 123 has, as shown in
(54) The front cross member 13 pivotally supports the lower-side lower arm 7 and serves as a member for interconnecting the right-and-left side members 11 as shown in
(55) Specifically, the front cross member 13 comprises a pair of right-and-left front member holding members 131 which hold the vicinity of the respective rear ends of the right-and-left front side members 111, that is—hold the curve portions of the right-and-left side members 11, and a front connecting member 132 which interconnects the front member holding members 131 in the vehicle width direction, which are integrally welded together.
(56) The front member holding member 131 comprises, as shown in
(57) The second holding member 134 comprises a second holding portion 134a which is of a flat-plate shape and has a cutout on its inward side and a second joint portion 134b which is of a flat-plate shape and formed by bending an upper end of the second holding portion 134a toward the vehicle front at a roughly right angle, which are arranged along the outward side face and the lower face of the side member 11 and formed integrally. The first hold portion 133 and the second hold portion 134 form the front member holding member 131 by fixedly welding the second joint portion 134b of the second hold portion 134 to a lower face of the first joint portion 133b of the first hold portion 133.
(58) Herein, the first holding portion 133a of the first hold portion 133 and the second holding portion 134a of the second hold portion 134 of the front member holding member 131 form together a lower-side lower-arm support bracket (not illustrated) which provides attachment of the sub-frame side connection portion 7b of the lower-side lower arm 7 by using a fastening bolt (not illustrated) so that the lower-side lower arm 7 can rotate (swing) vertically. In the above-described front member holding member 131, the first joint portion 133b of the first hold portion 133 is fixedly welded to the upper face of the side member 11, respective inward sides of the first holding portion 133a of the first hold portion 133 and the second holding portion 134a of the second hold portion 134 are fixedly welded to the outward side face and the lower face of the side member 11. That is, the front member holding member 131 serves as a holding member for holding the side member 11 and also a support bracket for pivotally supporting the lower-side lower arm 7.
(59) As shown in
(60) Further, at the vicinity of an outward end, in the vehicle width direction, of the front connecting member 132 is provided an upper-arm attachment portion 135 which provides attachment of the sub-frame side connection portion 8b of the upper arm 8 by using a fastening bolt (not illustrated) so that the upper arm 8 can rotate (swing) vertically.
(61) The right-and-left upper members 14 are, as shown in
(62) The upper member 14 is configured in a gate shape which opens downward in the front view such that it extends in the vehicle longitudinal direction as shown in
(63) According to the sub frame structure of the vehicle 1 described above, the three-dimensional rear sub frame 10 can be formed, so that the deformation or twisting of the side member 11 can be suppressed and the torsional rigidity of the rear sub frame 10 can be increased as a whole.
(64) Specifically, the pair of right-and-left side members 11 configured as described above can transmit and disperse the load applied to the front support bracket 15 and the rear member holding member 121 in an oblique direction along the vehicle width direction and the side members 11.
(65) Further, the rear cross member 12 and the front cross member 13 can suppress the deformation of the side member 11 caused by the vehicle-width directional load. This rear cross member 12 is pressed at a central portion, in the vehicle width direction, thereof by the load transmitted to the side member 11 because the right-and-left side members 11 are welded to the central portion, in the vehicle width direction, of the rear cross member 12.
(66) Meanwhile, the front cross member 13 is pressed at the vicinity of its both-side end portions by the load transmitted to the side members 11 because the side members 11 are welded to the vicinity of the both-side end portions of the front cross member 13. Accordingly, the present sub frame structure of the vehicle 1 can provide different states of deformation between the rear cross member 12 and the front cross member 13 for the input loads having substantially the same input direction.
(67) Since the rear cross member 12 and the front cross member 13 are interconnected by the upper member 14, the present sub frame structure of the vehicle 1 can suppress the deformation of the pair of right-and-left side members 11, the front cross member 13, and the rear cross member 12 more properly. Additionally, since the upper member 14 restricts a vertical move of the front cross member 13, the deformation of the side member 11 by the vertical load can be suppressed.
(68) Thereby, the present sub frame structure of the vehicle 1 can suppress the deformation or twisting of the side member 11 against the longitudinal, vertical or lateral (vehicle-width directional) load. Accordingly, compared with a flat-shaped sub frame being formed in a parallel crossed shape by a pair of right-and-left side members and front-and-rear cross members, the present sub frame structure of the vehicle 1 can increase the torsional rigidity of the rear sub frame as a whole.
(69) Moreover, since the torsional rigidity of the rear sub frame as a whole is increased, the present sub frame structure of the vehicle 1 can suppress deteriorations of vibrations, noises or push-up feelings caused by a road-surface input and also improve the maneuverability and stability of the vehicle. Thus, the present sub frame structure of the vehicle 1 has the three-dimensional rear sub frame 10, so that it can suppress the deformation and twisting of the side member 11, thereby improving the torsional rigidity of the rear sub frame as a whole.
(70) Further, since the upper member 14 is arranged on the outward side, in the vehicle width direction, of the side member 11 in the plan view, the sub frame structure of the vehicle 1 can suppress the deformation or twisting of the pair of right-and-left side members 11 more properly, thereby increasing the torsional rigidity of the rear sub frame 10 as a whole more properly.
(71) Specifically, in a case in which the different magnitudes of load are inputted to the right-and-left side members 11 at the different timings through the upper-side lower arm 6, for example, the front cross member 13 deforms with a deformation starting point located at a central portion, in the vehicle width direction, thereof and the side member 11 and the side members 11 deform in different manners from each other.
(72) Accordingly, in a case in which the upper member 14 is arranged between the side members 11 at the front cross member 13, since the upper member 14 is positioned close to the deformation starting point of the front cross member 13, the deformation of the front cross member 13 cannot be suppressed sufficiently.
(73) However, since the upper member 14 is arranged on the outward side, in the vehicle width direction, of the side member 11, the present sub frame structure of the vehicle 1 can suppress the deformation of the front cross member 13 efficiently by means of the rear cross member 12 the upper member 14.
(74) Further, since a distance, in the vehicle width direction, from a connection position of the rear cross member 12 and the rear side frame 31 to the upper member 14 is narrow, the present sub frame structure of the vehicle 1 can increase the support rigidity of the upper member 14 by means of the rear cross member 12 can be improved. Thereby, the present sub frame structure of the vehicle can surely suppress the deformation of the front cross member 13 by means of the upper member 14.
(75) Accordingly, even in the case in which the different magnitudes of load are inputted to the right-and-left side members 11 at the different timings through the upper-side lower arm 6, the present sub frame structure of the vehicle 1 can suppress the deforming of the side member 11 more properly.
(76) Thus, since the upper member 14 is arranged on the outward side, in the vehicle width direction, of the side member 11, the present sub frame structure of the vehicle 1 can suppress the deformation or twisting of the right-and-left side members 11 more properly, thereby increasing the torsional rigidity of the rear sub frame as a whole.
(77) Also, the side member 11 is configured to curve obliquely forward and outward, and the front cross member 13 is welded to the curve portion of the side member 11 where the side member 11 curves obliquely forward and outward. Accordingly, the present sub frame structure of the vehicle 1 can increase the bending rigidity of the curve portion of the side member 11 which may easily become the bending-deformation starting point. Therefore, since the present sub frame structure of the vehicle 1 can increase the bending deformation of the right-and-left side members 11, the torsional rigidity of the rear sub frame can be increased as a whole.
(78) Moreover, the front cross member 13 and the rear cross member 12 are configured to cover over the side member 11 from its upper face to its lower face, the present sub frame structure of the vehicle 1 can ensure a properly-long welding portion of the front cross member 13, the rear cross member 12, and the side member 11. Thereby, the right-and-left side members 11 can be surely held by the front cross member 13 and the rear cross member 12, so that the deformation of the side member 11 can be surely restrained.
(79) Further, since the length of the welding portion can be properly long, the present sub frame structure of the vehicle 1 can disperse a stress at the connection portion and ensure a mechanical strength at the welding portion.
(80) Accordingly, since the front cross member 13 and the rear cross member 12 cover over the side member 11 from its upper face to its lower face, respectively, the present sub frame structure of the vehicle 1 can suppress the deformation or twisting of the side member 11 more surely and ensure the strength of the joint portion.
Embodiment 2
(81) Next, another rear sub frame 40 which is more appropriate than the rear sub frame 10 of the first embodiment for improvement of the torsional rigidity of the sub frame as a whole will be described referring to
(82) The rear sub frame 40 of the second embodiment has the same elements as the rear sub frame 10 of the above-described first embodiment except respective shapes of the side member and the rear cross member. Therefore, those same elements are denoted by the same reference characters, and specific descriptions of those are omitted here.
(83) The rear sub frame 40 of the second embodiment comprises, as shown in
(84) The side member 16 is formed by a tubular body having a roughly-rectangular closed cross section. Respective rear ends of the right-and-left side members 16 are arranged close to each other in the vehicle width direction and respective front ends of those are arranged apart from each other, so that the right-and-left side members 16 are configured to extend obliquely forward and outward.
(85) As shown in
(86) The rear member holding member 124 is made of two metal-made plates which has been bent and attached in the vehicle longitudinal direction, has a specified thickness in the vehicle longitudinal direction, and is configured in a roughly rectangular shape in the front view such that it has a hollow shape opening upward.
(87) A lower portion of the rear member holding member 124 is configured in a shape such that it contacts an upper portion of the rear member holding member 121 and an upper face and an inward side face of the rear side member 112 and is welded to these portion/faces. Further, the rear connecting member 124 has an opening portion 125 which penetrates longitudinally at a central portion, in the vehicle width direction, thereof. The sub frame structure of the vehicle 1 described above can provide the same effects as the above-described first embodiment.
(88) In correspondence between the present invention and the above-described embodiments, the arm member of the present invention corresponds to the upper-side lower arm 6 of the above-described embodiment. Likewise, the plural end portions of the arm member correspond to the front connection portion 6c and the rear connection portion 6d, the arm connection portion corresponds to the front support bracket 15 and the rear member holding member 121, the vehicle body corresponds to the floor frame 21 and the rear side frame 40, and the sub frame corresponds to the rear sub frame 10 or the rear sub frame 40.
(89) However, the present invention should not be limited to the above-described embodiments, and any other modifications or improvements may be applied within the scope of a spirit of the present invention.