PLASMA CUTTING TORCH ASSEMBLY AND USE OF WEAR PARTS IN A PLASMA CUTTING TORCH ASSEMBLY
20170332469 · 2017-11-16
Assignee
Inventors
- Bach Friedrich-Wilhelm (Finsterwalde, DE)
- HASSEL Thomas (Hannover, DE)
- LAURISCH Frank (Finsterwalde, DE)
- GRUNDKE Timo (Finsterwalde, DE)
- REINKE Ralf-Peter (Finsterwalde, DE)
- KRINK Volker (Finsterwalde, DE)
Cpc classification
B23K10/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to a plasma cutting arrangement having at least one plasma cutting torch which is formed by a torch body, an electrode and a nozzle having a nozzle bore. An outer contour AK of the plasma cutting torch is present in cross-section with respect to a longitudinal axis which is aligned perpendicular through the nozzle bore. A smallest spacing between the longitudinal axis extending through the center of the nozzle bore of the nozzle and the radially outer margin of the outer contour AK is observed in at least one axial direction and corresponds at a maximum to ¾ of the length of a largest spacing d between the central longitudinal axis extending through the center of the nozzle bore of the nozzle and the radial outer margin of the outer contour AK. A smallest spacing c can also correspond to a maximum of ⅜ of the length of a largest distance b between two points of the outer margin of the outer contour AK whose virtual straight connection line extends through the central longitudinal axis extending through the center of the nozzle bore of the nozzle.
Claims
1. A plasma cutting torch arrangement having at least one plasma cutting torch (1.1, 1.2, 1.3) which is formed by a torch body (1.10), an electrode (2) and a nozzle (4) having a nozzle bore (4.1), wherein an outer contour (AK) of the plasma cutting torch (1.1, 1.2, 1.3) is present in cross-section with respect to a longitudinal axis (M1, M2, M3) which is aligned perpendicular through the nozzle bore (4.1), characterized in that a smallest spacing (c) between the longitudinal axis (M1, M2, M3) extending through the center of the nozzle bore (4.1) of the nozzle (4) and the radially outer margin of the outer contour (AK) is observed in at least one axial direction and corresponds at a maximum to ¾ of the length of a largest spacing (d) between the central longitudinal axis (M1, M2, M3) extending through the center of the nozzle bore (4.1) of the nozzle (4) and the radial outer margin of the outer contour (AK); or the smallest spacing (c) corresponds to a maximum of ⅜ of the length of a largest spacing (b) between two points of the outer margin of the outer contour (AK) whose virtual straight connection line extends through the central longitudinal axis (M1, M2, M3) extending through the center of the nozzle bore (4.1) of the nozzle (4).
2. An arrangement in accordance with claim 1, characterized in that a smallest spacing (c) in two opposite directions is observed along a common axis which is guided, starting from the longitudinal axis (M1, M2, M3) extending through the center of the nozzle bore (4.1) of the nozzle (4), up to the radially outer margin of the outer contour (AK).
3. An arrangement in accordance with claim 1, characterized in that at least one smallest spacing (c) is observed over the total length of a plasma cutting torch (1.1, 1.2, 1.3).
4. An arrangement in accordance with claim 1, characterized in that a smallest spacing (c) is observed over the total length of the nozzle (4), the nozzle cap (5), a nozzle protective cap (8) or a nozzle protective cap holder (9).
5. An arrangement in accordance with claim 1, characterized in that a smallest spacing (c) is observed over at least a length (l) which corresponds to at least 1.4-fold the maximum width of a plasma cutting torch (1.1, 1.2, 1.3) in the region in which a smallest spacing (c) is observed.
6. An arrangement in accordance with claim 1, characterized in that the center of the nozzle bore (4.1) is arranged eccentrically within the outer contour (AK).
7. An arrangement in accordance with claim 1, characterized in that a smallest spacing (c) is observed of a maximum of ⅓, preferably of a maximum of ¼, and particularly preferably of a maximum of ⅙ of the largest spacing (b); or in that a smallest spacing (c) is observed of a maximum of ⅔, preferably of a maximum of ½, and particularly preferably of a maximum of ⅓ of the largest spacing (d).
8. An arrangement in accordance with claim 1, characterized in that a smallest spacing (c) starting about the longitudinal axis (M1, M2, M3) is observed in at least one angular range α of a maximum of 120°, preferably of a maximum of 70°.
9. An arrangement in accordance with claim 1, characterized in that the outer contour (AK) has at least one largest spacing (d) which is directed radially to the nozzle bore (4.1) between two points of the largest spacing (b) of the outer contour (AK) whose virtual straight connection line intersects the virtual longitudinal axis (M1, M2, M3) extending through the center of the nozzle bore (4.1) of the nozzle (4) in the angular range which is rotated axially to the nozzle bore (4.1) to the right or left to the virtual connection line of the smallest spacing (c) or to the virtual connection line which is arranged at half the angular range α of the smallest spacing (c) between a minimal angle β.sub.min of 60° and the maximum angle of β.sub.max of 120°; or has at least one largest spacing (b), directed radially to the nozzle bore (4.1), between the longitudinal axis (M1, M2, M3) extending through the center of the nozzle bore (4.1) of the nozzle (4) and the radially outer margin of the outer contour (AK).
10. An arrangement in accordance with claim 1, characterized in that a smallest spacing (c) is observed of a maximum of 20 mm, preferably of a maximum of 15 mm and particularly preferably of a maximum of 12.5 mm.
11. An arrangement in accordance with claim 1, characterized in that the outer contour (AK) has a circular, polygonal, a curved, a semicircular, an oval or an elliptical shape or a combination thereof.
12. An arrangement in accordance with claim 1, characterized in that at least one smallest spacing (c) of an outer contour (AK) is observed at a plasma torch (1.1) in the direction of at least one further plasma torch (1.2, 1.3) operated next to the plasma torch (1.1).
13. An arrangement in accordance with claim 12, characterized in that a maximum spacing z1, z2 is observed between virtually extended longitudinal axes (M1.1, M1.2, M1.3) of the respective nozzle bores (4.1) of the nozzles (4) of plasma cutting torches (1.1, 1.2, 1.3) arranged next to one another of 42 mm, advantageously 32 mm, and particularly advantageously 27 mm.
14. An arrangement in accordance with claim 1, characterized in that at least one virtual connection line of at least one smallest spacing (c), which is observed between the outer contour AK and the longitudinal axis (M1) extending through the center of the nozzle bore (4.1) of the nozzle (4), which is inclined from the axis feed direction (v) of the plasma cutting torch (1.1, 1.2, 1.3) with respect to the workpiece (20) by an angle E of a maximum of 30°, preferably a maximum of 15°, particularly preferably of a maximum of 5°, and very particularly preferably is aligned parallel therewith.
15. Use of wear parts in an arrangement in accordance with claim 1, wherein in at least one of the plasma cutting torches (1.1, 1.2, 1.3) a nozzle (4) or a nozzle cap (5) or a nozzle protective cap (8) or a nozzle protective cap holder (9) are in particular present as wear parts which have an outer contour (AK) which satisfies the conditions of claim 1.
Description
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[0088] In
[0089] In
[0090] A smallest space a (here 2*c by way of example), here 28 mm by way of example, directed radially to the nozzle bore 4.1 between two points of the outer contour AK is equally shown whose virtual straight connection line runs virtually through the center of the nozzle bore 4.1 of the nozzle 4 and intersects the longitudinal axis M1. This smallest spacing a extends over an angular range α, here 67° by way of example. In a region between the minimum angle β.sub.min of 60° and the maximum angle β.sub.max of 120° rotated offset axially to the nozzle bore 4.1 to the right to the virtual connection line which lies at half (α/2) of the angular range of the smallest spacing a, a largest spacing b directed radially to the nozzle bore 4.1, here dimensioned with 70 mm by way of example, is observed between two points of the outer contour AK whose virtual straight connection line intersects the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4.
[0091] The region designated by a is shown at the left in
[0092] In contrast to the plasma cutting torch in accordance with the prior art (
[0093]
[0094]
[0095] In
[0096] In
[0097] A smallest spacing a, here 28 mm by way of example, directed radially to the nozzle bore 4.1 between two points of the outer contour AK is equally shown whose virtual straight connection line intersects the virtual longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4. In a region between the minimum angle β.sub.min of 60° and the maximum angle β.sub.max of 120° rotated offset axially to the nozzle bore 4.1 to the right to the virtual connection line, a largest spacing b directed radially to the nozzle bore 4.1, here at the right and dimensioned with 70 mm by way of example, is shown between two points of the outer contour AK whose virtual straight connection line intersects the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4.
[0098] In
[0099] A smallest spacing a, here 28 mm by way of example, directed radially to the nozzle bore 4.1 between two points of the outer contour AK is equally shown whose virtual straight connection line intersects the longitudinal axis M1 virtually extending through the center of the nozzle bore 4.1 of the nozzle 4. In a region between the minimum angle β.sub.min of 60° and the maximum angle β.sub.max of 120° rotated offset axially to the nozzle bore 4.1 to the left to the virtual connection line of the smallest spacing a, a largest spacing b directed radially to the nozzle bore 4.1, here at the left and dimensioned with 70 mm by way of example, is shown between two points of the outer contour AK whose virtual straight connection line intersects the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4.
[0100]
[0101] In
[0102] The angular range α is only to the left of the nozzle bore 4.1 in
[0103] Exactly one respective smallest spacing c is observed to the left and to the right of the nozzle bore 4.1 in
[0104] Only a smallest spacing c to the left of the nozzle bore 4.1 is observed in
[0105] Equally embodiments are shown in
[0106]
[0107] The plasma gas PG flows through the bores 3.1 of the gas passage 3 into the inner space 4.2 between the electrode 2 and the nozzle 4 and exits the nozzle bore 4.1.
[0108] The nozzle 4 is fastened to the nozzle holder 6. The nozzle 4 has a section tapering conically at the angle γ4, here 48° by way of example, toward the nozzle tip in the direction toward the nozzle bore 4.1.
[0109] The electrode 2 is directly liquid-cooled; this means it is in direct contact by touching with a cooling liquid, in the simplest case water. The cooling liquid flows through the cooling pipe 10 into the inner space of the electrode 2 (coolant feed WV1) and back again through the intermediate space between the cooling pipe 10 and the electrode 2 (coolant return WR1). The electrode 2 here consists of an emission insert 2.2 and an electrode holder 2.1. The emission insert 2.2 comprises a high-melting material, e.g. hafnium, tungsten or an alloy thereof; and the electrode holder 2.1 is formed from a material with good heat conductivity, e.g. copper, silver or alloys thereof. This ensures an effective cooling of the electrode 2.
[0110]
[0111] A respective exactly one smallest spacing c4 directed radially to the nozzle bore 4.1 is observed above and below the nozzle bore 4.1. This means that in this example of an arrangement exactly two smallest spacings c4 directed radially to the nozzle bore 4.1 are observed between the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4 and the outer contour AK4.
[0112] An angular range α does not exist in this embodiment or it amounts to 0°. It is, however, also possible that the outer contour AK of the arrangement is configured such that the smallest spacing c4 extends in an angular range α of a maximum of 120° or, better, of a maximum of 70°. It is equally possible that the arrangement only has one smallest spacing c4 directed radially to the nozzle bore 4.1 in one direction. A pictorial illustration was dispensed with here; however, it can be deduced from the examples of
[0113] The outer contour AK4 has at least one largest spacing d4 between the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4 and the outer contour AK4 which is directed radially to the nozzle bore 4.1 in the angular range which is rotated axially to the nozzle bore 4.1 to the right or to the left to the virtual connection line of the smallest spacing c4 between the minimum angle β.sub.min of 60° and the maximum angle β.sub.max of 120°. The angular range rotated to the right by β.sub.min to β.sub.max is shown.
[0114] The smallest spacing c4 here amounts by way of example to 12 mm and the largest spacing d4 by way of example to 19 mm. The smallest spacing c4 thus amounts to less than ⅔ of the largest spacing d4.
[0115] The nozzle bore here has a minimum diameter d4.1 of 2.4 mm and is suitable for the cutting with currents of at least 200 A or even more than 250 A.
[0116]
[0117] The outer surface of the nozzle 4 has a section tapering conically at the angle γ4, here 80° by way of example, toward the nozzle tip in the direction toward the nozzle bore 4.1.
[0118] The outer surface of the nozzle cap 5 has a section tapering conically at the angle γ5, here 48° by way of example, toward the nozzle cap tip in the direction of the nozzle cap bore 5.1.
[0119]
[0120] Since the centers of the nozzle bore 4.1 and of the nozzle cap bore 5.1 coincide in this exemplary arrangement, reference is only made to the center of the nozzle bore 4.1 and the to the longitudinal axis M1.
[0121] A respective exactly one smallest spacing c5 directed radially to the nozzle bore 4.1 is observed above and below the nozzle bore 4.1. This means that in this example in the arrangement exactly two smallest spacings c5 directed radially to the nozzle bore 4.1 are observed between the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4 and the outer contour AK5.
[0122] An angular range α does not exist in this embodiment or it amounts to 0°. It is, however, also possible that the outer contour AK of the arrangement is configured such that the smallest spacing c5 extends in an angular range α of a maximum of 120° or, better, of a maximum of 70°. It is equally possible that exactly one smallest spacing c5 directed radially to the nozzle bore 4.1 is observed between the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4 in the arrangement. A pictorial illustration was dispensed with here; however, it can be deduced from the examples of
[0123] The outer contour AK5 has at least one largest spacing d5 between the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4 and the outer contour AK4 which is directed radially to the nozzle bore 4.1 in the angular range which is rotated axially in the nozzle bore 4.1 to the right or to the left to the virtual connection line of the smallest spacing c5 between the minimum angle β.sub.min of 60° and the maximum angle β.sub.max of 120°. The angular range rotated to the right by β.sub.min to β.sub.max is shown.
[0124] The smallest spacing c5 here amounts by way of example to 12 mm and the largest spacing d5 by way of example to 19 mm. The smallest spacing c5 thus amounts to less than ⅔ of the largest spacing d5.
[0125] The nozzle bore here has a minimum diameter d4.1 of 2.4 mm and is suitable for the cutting with currents of at least 200 A or even more than 250 A.
[0126]
[0127] The plasma gas PG flows through the bores 3.1 of the gas passage 3 into the space 4.2 between the electrode 2 and the nozzle 4 and exits the nozzle bore 4.1 and then the nozzle protective cap bore 8.1.
[0128] The secondary gas SG flow through the bores 7.1 of the gas passage 7 into the space 8.2 between the nozzle cap 5 and the nozzle protective cap 8 and exits the nozzle protective cap bore 8.1.
[0129] The nozzle 4 is fastened to the nozzle holder 6 with the aid of the nozzle cap 5.
[0130] The nozzle protective cap 8 is fastened to the nozzle cap 5 by way of example here. It is also possible that the nozzle protective gap 8 is fastened to the torch body 10.1, to the nozzle holder 6 or to another part of the plasma cutting torch 1. As a rule, a fastening takes place which allows an electrical insulation of the nozzle protective cap 8 with respect to the nozzle 4.
[0131] The outer surface of the nozzle 4 has a section tapering conically at the angle γ4, here 80° by way of example, toward the nozzle tip in the direction toward the nozzle bore 4.1.
[0132] The outer surface of the nozzle cap 5 has a section tapering conically at the angle γ5, here 100° by way of example, toward the nozzle cap tip in the direction of the nozzle cap bore 5.1.
[0133] The outer surface of the nozzle protective cap 8 has a section tapering conically at the angle γ8, here 100° by way of example, toward the nozzle protective cap tip in the direction of the nozzle protective cap bore 8.1.
[0134] Otherwise the embodiment in this example corresponds to the examples shown in
[0135]
[0136] Since the centers of the nozzle bore 4.1 and of the nozzle cap bore 5.1 and of the nozzle protective cap bore 8.1 coincide in this exemplary arrangement, reference is only made to the center of the nozzle bore 4.1 and to the longitudinal axis M1.
[0137] A respective exactly one smallest spacing c8 directed radially to the nozzle bore 4.1 is observed above and below the nozzle bore 4.1. This means that in this example in the arrangement exactly two smallest spacings c8 directed radially to the nozzle bore 4.1 are observed between the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4 and the outer contour AK8.
[0138] An angular range α does not exist in this embodiment or it amounts to 0°. It is, however, also possible that the outer contour of the arrangement is configured such that the smallest spacing c8 extends in an angular range α of a maximum of 120° or, better, of a maximum of 70°. It is equally possible that only a smallest direction c8 directed radially to the nozzle bore 4.1 is observed in one direction. A pictorial illustration was dispensed with here; however, it can be deduced from the examples of
[0139] The outer contour AK8 has at least one largest spacing d8 between the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4 and the outer contour AK8 which is directed radially to the nozzle bore 4.1 in the angular range which is rotated axially to the nozzle bore 4.1 to the right or to the left to the virtual connection line of the smallest spacing c8 between the minimum angle β.sub.min of 60° and the maximum angle β.sub.max of 120°. The angular range rotated to the right by β.sub.min to β.sub.max is shown.
[0140] The smallest spacing c8 here amounts by way of example to 14 mm and the largest spacing d8 by way of example to 19 mm. The smallest spacing c8 thus amounts to less than ¾ of the largest spacing d8.
[0141] The nozzle bore 4.1 here has a minimum diameter d4.1 of 2.4 mm and is suitable for the cutting with currents of at least 200 A or even more than 250 A.
[0142]
[0143] The difference from
[0144]
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[0146] The statements made under
[0147]
[0148]
[0149] A respective exactly one smallest spacing c4 directed radially to the nozzle bore 4.1 is observed above and below the nozzle bore 4.1. This means that in this example the arrangement has exactly two smallest spacings c4 directed radially to the nozzle bore 4.1 between the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4 and the outer contour AK4.
[0150] An angular range α does not exist in this embodiment or it amounts to 0°. It is, however, also possible that the outer contour AK4 is configured such that the smallest spacing c4 extends in an angular range α of a maximum of 120° or, preferably of a maximum of 70°. It is equally possible that the nozzle 4 observes exactly one smallest spacing c4 directed radially to the nozzle bore 4.1. A pictorial illustration was dispensed with here; however, it can be deduced from the examples of
[0151] The outer contour AK4 has at least one largest spacing d4 between the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4 and the outer contour AK4 which is directed radially to the nozzle bore 4.1 in the angular range which is rotated axially to the nozzle bore 4.1 to the right or to the left to the virtual connection line of the smallest spacing c4 between the minimum angle β.sub.min of 60° and the maximum angle β.sub.max of 120°. The angular range rotated to the right by β.sub.min to β.sub.max is shown.
[0152] The smallest spacing c4 here amounts by way of example to 12 mm and the largest spacing d4 by way of example to 19 mm. The smallest spacing c4 thus amounts to less than ⅔ of the largest spacing d4.
[0153]
[0154] The outer contour AK4 of the nozzle 4 is not circular/rotationally symmetrical about the longitudinal axis M1.
[0155] The nozzle bore here has a minimum diameter d4.1 of 2.4 mm and is suitable for the cutting with currents of at least 200 A or even more than 250 A.
[0156]
[0157]
[0158] A respective exactly one smallest spacing c5 directed radially to the nozzle cap bore 5.1 is observed above and below the nozzle cap bore 5.1. This means that in this example exactly two smallest spacings c5 directed radially to the nozzle cap bore 5.1 are observed between the longitudinal axis M1 extending through the center of the nozzle cap bore 5.1 of the nozzle cap 5 and the outer contour AK5.
[0159] An angular range α does not exist in this embodiment or it amounts to 0°. It is, however, also possible that the outer contour AK5 is configured such that the smallest spacing c5 is observed in an angular range α of a maximum of 120° or, better, of a maximum of 70°. It is equally possible that the nozzle cap 5 has exactly one smallest spacing c5 directed radially to the nozzle cap bore 5.1 in one direction. A pictorial illustration was dispensed with here; however, it can be deduced analog to
[0160] The outer contour AK5 has at least one largest spacing d5 between the longitudinal axis M1 extending through the center of the nozzle cap bore 5.1 of the nozzle cap 5 and the outer contour AK5 which is directed radially to the nozzle cap bore 5.1 in the angular range which is rotated axially to the nozzle cap bore 5.1 to the right or to the left to the virtual connection line of the smallest spacing c5 between the minimum angle β.sub.min of 60° and the maximum angle β.sub.max of 120°. The angular range rotated to the right by β.sub.min to β.sub.max is shown.
[0161] The smallest spacing c5 here amounts by way of example to 12 mm and the largest spacing d5 by way of example to 19 mm. The smallest spacing c5 thus amounts to less than ⅔ of the largest spacing d5.
[0162]
[0163] The outer contour AK5 of the nozzle cap 5 is not circular/rotationally symmetrical about the longitudinal axis M1.
[0164]
[0165]
[0166] A respective exactly one smallest spacing c5 directed radially to the nozzle cap bore 5.1 is observed above and below the nozzle cap bore 5.1. This means that in this example the arrangement has exactly two smallest spacings c5 directed radially to the nozzle cap bore 5.1 between the longitudinal axis M1 extending through the center of the nozzle cap bore 5.1 of the nozzle cap 5 and the outer contour AK5.
[0167] An angular range α does not exist in this embodiment or it amounts to 0°. It is, however, also possible that the outer contour AK5 is configured such that the smallest spacing c5 extends in an angular range α of a maximum of 120° or, better, of a maximum of 70°. It is equally possible that the nozzle cap 5 has exactly one smallest spacing c5 directed radially to the nozzle cap bore 5.1 in one direction. A pictorial illustration was dispensed with here; however, it can be deduced from the examples of
[0168] The outer contour AK5 has at least one largest spacing d1 between the longitudinal axis M1 extending through the center of the nozzle cap bore 5.1 of the nozzle cap 5 and the outer contour AK5 which is directed radially to the nozzle cap bore 5.1 in the angular range which is rotated axially to the nozzle cap bore 5.1 to the right or to the left to the virtual connection line of the smallest spacing c5 between the minimum angle β.sub.min of 60° and the maximum angle β.sub.max of 120°. The angular range rotated to the right by β.sub.min to β.sub.max is shown.
[0169] The smallest spacing c5 here amounts by way of example to 13 mm and the largest spacing d5 by way of example to 19 mm. The smallest spacing c5 thus amounts to less than ¾ of the largest spacing d5.
[0170]
[0171] The outer contour AK5 of the nozzle cap 5 is not circular/rotationally symmetrical about the longitudinal axis M1.
[0172]
[0173]
[0174] A respective exactly one smallest spacing c8 directed radially to the nozzle protective cap bore 8.1 is observed to the left and right of the nozzle protective cap bore 8.1. This means that in this example in the arrangement exactly two smallest spacings c8 directed radially to the nozzle protective cap bore 8.1 are observed between the longitudinal axis M1 extending through the center of the nozzle protective cap bore 8.1 of the nozzle protective cap 8 and the outer contour AK8.
[0175] An angular range α does not exist in this embodiment or it amounts to 0°. It is, however, also possible that the outer contour AK8 is configured such that the smallest spacing c8 extends in an angular range α of a maximum of 120° or, better, of a maximum of 70°. It is equally possible that the nozzle protective cap 8 has exactly one smallest spacing c8 in a direction directed radially to the nozzle cap bore 8.1. A pictorial illustration was dispensed with here; however, it can be deduced from the examples of
[0176] The outer contour AK8 has at least one largest spacing d8 between the longitudinal axis M1 extending through the center of the nozzle protective cap bore 8.1 of the nozzle protective cap 8 and the outer contour AK8 which is directed radially to the nozzle protective cap bore 8.1 in the angular range which is rotated axially to the nozzle protective cap bore 8.1 to the right or to the left to the virtual connection line of the smallest spacing c8 between the minimum angle β.sub.min of 60° and the maximum angle β.sub.max of 120°. The angular range rotated to the right by β.sub.min to β.sub.max is shown.
[0177] The smallest spacing c8 here amounts by way of example to 14 mm and the largest spacing d8 by way of example to 19 mm. The smallest spacing c8 thus amounts to less than ¾ of the largest spacing d8.
[0178]
[0179] The outer contour AK8 of the nozzle protective cap 8 is not circular/rotationally symmetrical.
[0180]
[0181]
[0182] A respective exactly one smallest spacing c9 directed radially to the nozzle protective cap holder bore 9.1 is observed above and below the nozzle protective cap holder bore 9.1. This means that in this example the arrangement has exactly two smallest spacings c9 directed radially to the nozzle protective cap holder bore 9.1 between the longitudinal axis M1 extending through the center of the nozzle protective cap holder bore 9.1 of the nozzle protective cap holder 9 and the outer contour AK9 in two directions.
[0183] An angular range α does not exist in this embodiment or it amounts to 0°. It is, however, also possible that the outer contour AK9 is configured such that the smallest spacing c9 extends in an angular range α of a maximum of 120° or, better, of a maximum of 70°. It is equally possible that exactly one smallest spacing c9 directed radially to the nozzle protective cap holder bore 9.1 is observed in one direction at the nozzle protective cap holder 9. A pictorial illustration was dispensed with here; however, it can be deduced from the examples of
[0184] The outer contour AK9 has at least one largest spacing d9 between the longitudinal axis M1 extending through the center of the nozzle protective cap holder bore 9.1 of the nozzle protective cap holder 9 and the outer contour AK9 which is directed radially to the nozzle protective cap holder bore 9.1 in the angular range which is rotated axially to the nozzle protective cap holder bore 9.1 to the right or to the left to the virtual connection line of the smallest spacing c9 between the minimum angle β.sub.min of 60° and the maximum angle β.sub.max of 120°. The angular range rotated to the right by β.sub.min to β.sub.max is shown.
[0185] The smallest spacing c9 here amounts by way of example to 14 mm and the largest spacing d9 by way of example to 19 mm. The smallest spacing c9 thus amounts to less than ¾ of the largest spacing d9.
[0186]
[0187] The outer contour AK9 of the nozzle protective cap holder 9 is not circular/rotationally symmetrical about the longitudinal axis M1.
[0188]
[0189] The nozzle protective cap 8 has a section tapering conically at the angle γ8, here 100° by way of example, toward the nozzle protective cap tip in the direction of the nozzle protective cap bore 8.1.
[0190]
[0191] A respective exactly one smallest spacing c9 directed radially to the nozzle protective cap bore 8.1 is observed above and below the nozzle protective cap bore 8.1. This means that in this example the arrangement has exactly two smallest spacings c9 directed radially to the nozzle protective cap bore 8.1 between the longitudinal axis M1 extending through the center of the nozzle protective cap bore 8.1 of the nozzle protective cap 8 and the outer contour AK9.
[0192] An angular range α does not exist in this embodiment or it amounts to 0°. It is, however, also possible that the outer contour AK9 is configured such that the smallest spacing c9 extends in an angular range α of a maximum of 120° or, better, of a maximum of 70°. It is equally possible that exactly one smallest spacing c9 directed radially to the nozzle protective cap holder bore 8.1 is observed in one direction in the arrangement with nozzle protective cap holder 8 and nozzle protective cap holder 9. A pictorial illustration was dispensed with here; however, it can be deduced from the examples of
[0193] The outer contour AK9 has at least one largest spacing d9 between the longitudinal axis M1 extending through the center of the nozzle protective cap bore 8.1 of the nozzle protective cap 8 and the outer contour AK8 which is directed radially to the nozzle protective cap holder 8.1 in the angular range which is rotated axially to the nozzle protective cap bore 8.1 to the right or to the left to the virtual connection line of the smallest spacing c9 between the minimum angle β.sub.min of 60° and the maximum angle β.sub.max of 120°. The angular range rotated to the right by β.sub.min to β.sub.max is shown.
[0194] The smallest spacing c9 here amounts by way of example to 14 mm and the largest spacing d9 by way of example to 19 mm. The smallest spacing c9 thus amounts to less than ¾ of the largest spacing d9.
[0195]
[0196] The outer contour AK9 of the arrangement of nozzle protective cap holder 9 and nozzle protective cap 8 is not circular/rotationally symmetrical.
[0197]
[0198] The nozzle protective cap is shown by way of example here in
[0199] An arrangement of nozzle protective cap 8 and nozzle protective cap holder 9 is shown in
[0200] In this respect, the smallest spacings c as well as the largest spacings d are indicated by way of example. Examples are shown in
[0201] The angular range α is only present above the nozzle protective cap bore 8.1 in
[0202] Asymmetrical embodiments are equally shown by way of example in
[0203]
[0204] It is in this respect the plasma cutting torches 1 shown in
[0205] It is furthermore shown in
[0206] This is required for the cutting of chamfers for the weld seam preparation which are required for the different angles of the cutting edges produced during cutting. Examples for this are explained inter alia in DIN EN ISO 9692-2. The cutting of a so-called Y seam is shown in
[0207] The cutting of such chamfers is only meaningful from a workpiece thickness of 10 mm onward and can also amount to 50 mm depending on the application. The material thickness which a suitable plasma cutting torch can cut is considerably larger in dependence on the angle 61 and can amount to 1.5 fold, that is 15 mm or also 75 mm. The electric current during plasma cutting with which such material thicknesses can be cut productively amounts to at least 200 A. The nozzle bores 4.1 of the nozzles 4 then have a diameter of at least 1.7 mm, better 2.0 mm up to 2.4 mm. For larger material thicknesses, cutting takes place with higher currents, e.g. 400 A, and also larger diameters of the nozzle bores, e.g. having with diameters larger than 3 mm. The plasma cutting torches and their construction shapes therefore have to be suitable to be able to transmit such electric currents reliably and simultaneously to be able to be arranged as closely as possible next to one another to achieve a contour accuracy which is as high as possible of the desired shape of the workpiece to be cut during cutting. At least one wear part of such plasma cutting torches, in particular the electrode 2, the nozzle 4 and/or the nozzle cap 5, can, as already shown in
[0208] Plasma cutting torches in accordance with the prior art have a circular outer contour having a diameter of 50 mm in this current range, as shown in
[0209] At least one virtual connection line of at least one smallest spacing c, which is observed between the outer contour AK and the longitudinal axis M1 extending through the center of the nozzle bore 4.1 of the nozzle 4, which is inclined from the axis feed direction v of the plasma cutting torch with respect to the workpiece 20 by an angle E of a maximum of 30°, preferably a maximum of 15°, particularly preferably of a maximum of 5°, and very particularly preferably is aligned parallel therewith. This is shown in
[0210]
[0211] It is in this respect the plasma cutting torches 3 shown in
[0212] It is furthermore shown in
[0213] This is required for the cutting of chamfers for the weld seam preparation for which the different angles of the cutting edges produced during cutting are required. Examples for this are explained inter alia in DIN EN ISO 9692-2. The cutting of a so-called DY seam is shown in
[0214] The kerf F1 having the width f1 is formed by the plasma cutting torch 1.1 arranged almost perpendicular to the workpiece and the oblique kerf F2 having the width f2 is formed by the plasma cutting torch 1.2 inclined by the angle δ1. This result is then, as the right part of the workpiece 20 in
[0215] The cutting of these chamfers is only meaningful from a workpiece thickness t of 16 mm onward and can also amount to 50 mm depending on the application. The material thickness which the inclined plasma cutting torch has to be cut is much larger in dependence on the angles 61 and 62 and can amount to 1.5-fold, that is 24 mm to 75 mm. The electric current in plasma cutting at which such material thicknesses can be cut productively amounts to at least 200 A; the nozzle bores 4.1 of the nozzles 4 then have a diameter of at least 1.7 mm, better 2.0 mm up to 2.4 mm. For larger material thicknesses, cutting takes place with higher electrical currents, e.g. 400 A, and also larger diameters of the nozzle bores, e.g. with diameters larger than 3 mm. The plasma cutting torches and their construction shapes therefore should be suitable to be able to transmit such electrical currents reliably and simultaneously to be able to be arranged as closely as possible next to one another to achieve a contour accuracy which is as high as possible of the desired shape of the workpiece to be cut during cutting.
[0216] At least one wear part of such plasma cutting torches, in particular the electrode 2, the nozzle 4 and/or the nozzle cap 5, are, as already shown in
[0217] Plasma cutting torches in accordance with the prior art have a circular outer contour having a diameter of 50 mm in this electrical current range, as shown in