ELASTIC ELEMENT FOR A DEVICE FOR DISPENSING FLUIDS OR MIXTURES AND METHOD AND MOULD FOR MAKING SAID ELASTIC ELEMENT
20170326567 · 2017-11-16
Assignee
Inventors
Cpc classification
B05B11/1077
PERFORMING OPERATIONS; TRANSPORTING
B29C45/262
PERFORMING OPERATIONS; TRANSPORTING
B05B11/1074
PERFORMING OPERATIONS; TRANSPORTING
B05B11/1023
PERFORMING OPERATIONS; TRANSPORTING
B29C33/446
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention concerns an elastic element (100) made of a plastic material for a device (1) for dispensing fluids (L), comprising a tubular body (129) that develops around a main longitudinal axis (X), comprising a main portion that develops according to a spiral-shaped pattern and extends longitudinally between a first end portion (100a) and a second end portion (100b) opposite the first end portion (100a). One of the first and second end portions comprises a first projection (151) extending from the internal surface of the tubular body (129) towards the inner space defined by the tubular body (129). The invention furthermore concerns a method for making an elastic element (100) through an injection moulding process, a mould (200) for making an elastic element (100).
Claims
1. An elastic element (100) made of a plastic material for a device (1) for dispensing fluids (L), comprising a tubular body (129) that develops around a main longitudinal axis (X) having a longitudinal direction, said tubular body (129) comprising an internal surface (150), an inner space defined by said tubular body (129) and at least one main portion that develops according to a spiral-shaped pattern and extends along the longitudinal direction between a first end portion (100a) and a second end portion (100b) opposite said first end portion (100a), wherein at least one of said first and second end portions comprises at least one first projection (151) extending from the internal surface of said tubular body (129) towards the inner space.
2. The elastic element (100) according to claim 1, wherein said at least one first end portion (100a) comprises a tubular portion with a substantially cylindrical inner wall (150) that extends along the longitudinal direction from said main portion developing according to a spiral-shaped pattern, and in that said at least one first projection (151) extends from said substantially cylindrical inner wall (150).
3. The elastic element (100) according to claim 1, wherein said at least one first projection (151) extends along a direction that is substantially perpendicular to said main longitudinal axis (X).
4. The elastic element (100) according to claim 1, wherein said at least one first end portion (100a) comprises a plurality of first projections (151) arranged at substantially regular intervals from one another along said internal surface (150) of said tubular body.
5. The elastic element (100) according to claim 1, wherein said second end portion (100b) of said tubular body (129) opposite said first end portion (100a) comprises at least one second projection (153) extending along a direction that is substantially parallel to said main longitudinal axis (X).
6. The elastic element (100) according to claim 5, wherein said at least one second projection (153) extends from an end wall that is substantially perpendicular to said main longitudinal axis (X) towards the outside of said tubular body (129).
7. The elastic element according to claim 6, wherein said end wall is in the shape of an annulus.
8. A method for making an elastic element (100) via an injection molding process, said method comprising the following steps: providing a mold (200) suitable for injection molding comprising a hollow die (204) and a male punch (206) rotatably arranged inside said die (204) in such a way as to define an interspace (I) in a shape corresponding to that of an elastic element (100) having first projections (151) and second projections (153) between said hollow die (204) and said male punch (206); injecting plastic material in a pasty state into said interspace (I); and removing said male punch (206) by rotating it on its longitudinal axis, wherein during rotation of said punch (206) at least one of said first projections and said second projections (151, 153) of said elastic element (100) becomes engaged in a corresponding seat created in said mold (200), so that said elastic element (100) cannot be rotated by said punch (206).
9. The method according to claim 8, wherein said mold (200) comprises a housing bush (207) for said male punch (206), in which said male punch (206) is rotatably accommodated, and in that during rotation of said male punch (206) at least one of said first projections (151) becomes engaged in a corresponding seat provided in said housing bush (207).
10. The method according to claim 9, wherein said mold (200) comprises an injection unit (205) suited to be positioned proximal to said interspace (I) so as to allow a plastic material in the pasty state to be injected into said interspace (I), and during rotation of said punch (206) at least one of said second projections (153) becomes engaged in a corresponding seat provided in said injection unit (205).
11. A mold (200) suitable for making an elastic element (100) according to claim 1, said mold (200) comprising at least one rotatable male punch (206) defining a longitudinal rotation axis, and at least one hollow die (204), said at least one rotatable male punch (206) and said at least one hollow die (204) being suited to be mutually positioned so as to define an interspace (I) in a shape corresponding to that of an elastic element (100), wherein said mold (200) comprises at least one cavity suited to receive a portion of a plastic material in a pasty state intended to be used to make at least one of said first projections and said second projections (151, 153), said at least one cavity thus defining at least one seat in which at least one of said first projections and said second projections (151, 153) can become engaged during rotation of said punch (206) around said longitudinal rotation axis.
12. The mold according to claim 11, wherein said mold (200) comprises at least one housing bush (207) in which said male punch (206) is rotatably accommodated, and said at least one cavity is defined by said housing bush (207), said at least one cavity thus defining a seat in which at least one of said first projections (151) can become engaged during rotation of said punch (206) around said longitudinal rotation axis.
13. The mold according to claim 12, wherein said mold comprises an injection unit (205) suited to be positioned at the level of said interspace (I) so as to allow a plastic material in a pasty state to be injected into said interspace (I), and in that said injection unit (205) comprises at least one second cavity suited to accommodate a portion of a plastic material in a pasty state intended to be used to make at least one of said second projections (153), said at least one second cavity thus defining a seat in which at least one of said second projections (153) can become engaged during rotation of said punch (206) around said longitudinal rotation axis.
14. The mold according to claim 11, wherein said die is formed by two complementary portions (204a, 204b) suited to be translated in two opposite senses of translation along a direction of translation that is substantially perpendicular to the longitudinal rotation axis of said male punch (206).
15. The mold according to claim 11, wherein said mold (200) comprises a movable portion (203) suited to be translated in two opposite senses of translation along a direction that is substantially parallel to said longitudinal rotation axis of said male punch (206).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Further advantages, objectives and characteristics of the present invention, as well as further embodiments of the same, are defined in the claims and highlighted here below through the following description, with reference to the attached drawings; in the drawings, corresponding or equivalent characteristics and/or component parts of the present invention are identified by the same reference numbers. In particular, in the drawings:
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
DETAILED DESCRIPTION OF THE PRESENT INVENTION
[0051] The examples of embodiment of the invention described below refer to an elastic element for a device for dispensing fluids and in particular for dispensing detergent fluids, wherein, however, the proposed solution can be applied also to devices for dispensing perfumes or food products or any other fluid in general that must be drawn from a container and conveyed towards the outside even atomized or in the form of foam.
[0052] An example of a device 1 for dispensing fluids applied to the neck N of a container C containing a fluid L to be dispensed is shown in
[0053] It comprises a hollow body 2 that defines a suction/compression chamber 3 for the fluid L, provided with a suction duct 4 for the fluid L, which is slidingly coupled with a movable piston 5 (from top to bottom and vice versa with reference to the figure) that moves between a first rest position, visible in
[0054] The device 1 can be operated by the user through an actuator element 6 comprising an operating button also called spout or nipple 7, which is integral with the piston 5.
[0055] The hollow body 2 is integral with a ring nut 16 that supports and guides the piston 5. The support ring nut 16 is in turn associated with a bearing element 17 suited to be applied to the neck N of the container C. In the embodiment shown herein an inner thread 17a allows said application.
[0056] Once the dispensing operation has been completed, an elastic element 100 made of a plastic material ensures the return of the piston 5 from the operating position to the rest position.
[0057] The elastic element 100 is interposed between the bearing element 17 and the actuator element 6 and thus with its first end 100a counteracts the bearing element 17 and with its second end 100b, opposite the first end 100a, counteracts the actuator element 6.
[0058] The first end 100a of the elastic element 100 is housed in a suitable seat 17b created in the bearing element and, analogously, the second end 100b of the elastic element 100 is housed in a suitable seat 6a created in the actuator element. As regards the piston 5, this comprises a supporting element 5a slidingly coupled with a plunger 5b that sealingly cooperates with the walls of the suction/compression chamber 3.
[0059] The supporting element 5a is coupled through interference with a rod 12 that is integral with the actuator element 6.
[0060] The supporting element 5a and the rod 12are provided with a dispensing duct 13 suited to dispense the fluid L and communicating with the suction/compression chamber 3 and with the external environment E.
[0061] First valve means 14 arranged downstream of the suction duct 4 and second valve means 15 arranged upstream of the dispensing duct 13 regulate the flow of the fluid L from the container C to the suction/compression chamber 3 and its flow from the chamber 3 to the dispensing duct 13.
[0062] In the example of embodiment illustrated herein, the first valve means 14 comprise a ball 14a made of a non-metallic material, while the second valve means 15 are constituted by sealing edges 15a belonging to the plunger 5b and suited to cooperate with the supporting element 5a and with the walls of the suction/compression chamber 3 and to become engaged in corresponding grooves obtained in the support and guide ring nut 16.
[0063] The operation of the dispensing device 1 is described here below with reference to
[0064] From the operating point of view, the user acts on the actuator element 6 by exerting a certain amount of pressure P that moves the piston 5 axially (downwards in the figure).
[0065] In this way, the user loads the elastic element 100 and compresses the product contained in the suction/compression chamber 3.
[0066] The increased pressure makes the plunger 5b slide on the supporting element 5a, thus allowing the fluid L contained in the suction/compression chamber 3 to flow out, first towards the dispensing duct 13 and then towards the outside E.
[0067] Once the plunger 5b has reached the bottom of the suction/compression chamber 3, it is released by the user, thus allowing the elastic element 100 to bring it back to the initial rest position shown in
[0068] The elastic return of the piston 5 generates a negative pressure inside the suction/compression chamber 3 and this causes the first valve means 14 located downstream of the suction duct 4 to intervene and the fluid L to flow into the chamber itself, drawing it from the container C and preparing the device 1 for the successive dispensing operation.
[0069] The elastic element 100 carried out according to an embodiment of the invention is described here below with reference to
[0070] The elastic element 100 comprises a side wall 128 that extends over a predetermined length H between the first end or bottom end 100a of the elastic element 100 and its second end or top end 100b.
[0071] The length H thus defines the size of the elastic element 100.
[0072] The side wall 128 develops around a main longitudinal axis X so as to enclose it completely, except for the upper and lower openings 128a and 128b at the level of the respective bottom end 100a and top end 100b, as shown in
[0073] On the elastic element 100 it is possible to determine the parameter D0, as shown in
[0074] The side wall 128 of the elastic element 100 thus defines a substantially tubular body 129 with a main portion included between the two opposite ends 100a and 100b and developing according to a spiral-shaped pattern.
[0075] As can be observed in the longitudinal sectional view of
[0076] Each external apex 131 is connected to a corresponding adjacent internal apex 130 by a connecting portion 132.
[0077] The connecting portions 132 susbtantially develop according to the same pattern and preferably comprise a curved section 133, as shown in
[0078] Advantageously, the selection of said curvature radiuses for the arc of a circle of the curved section 133 makes it possible to reduce to a minimum the stroke necessary to place the elastic element 100 in the pre-load condition, that is, the condition in which it is slightly compressed in order to generate a preload force on the piston 5 so as to maintain it in its rest position in a stable manner.
[0079] In the embodiment of the invention described herein, the curved sections 133 along the elastic element 100 between the first end 100a and the second end 100b have a substantially constant curvature radius R.
[0080] In variant embodiments of the invention, however, the curved sections 133 along the elastic element 100 between the first end 100a and the second end 100b can have different curvature radiuses.
[0081] The internal apices 130 are substantially arranged on a hypothetical internal surface of internal envelope Yi that forms an angle A with the main longitudinal axis X, as shown in
[0082] Preferably, the angle A between the internal envelope surface Yi and a plane perpendicular to the main longitudinal axis X is included between 78° and 88°, more preferably included between 81° and 85° and even more preferably equal to 83°.
[0083] Analogously, the external apices 131 are substantially arranged on an external envelope surface Ye that forms an angle B with the main longitudinal axis X, as indicated in
[0084] Preferably, the angle B between the external envelope surface Ye and the main longitudinal axis X is included between 78° and 88°, more preferably included between 81° and 85° and even more preferably equal to 83°.
[0085] The shape given to the elastic element 100 is thus substantially the shape of a truncated cone.
[0086] Advantageously, the choice of said angle A between the internal envelope surface Yi and the main longitudinal axis X and the choice of the angle B between the external envelope surface Ye and the main longitudinal axis X makes it possible to reduce the overall dimensions of the elastic element 100 in the compressed condition.
[0087] In fact, in the compressed condition of the elastic element 100, the internal apices 130 and the external apices 131 of the external side wall 128 are in offset and not superimposed positions and therefore the turns that make up the external side wall 128 interpenetrate one another.
[0088] The external side wall 128 of the elastic element 100 has a substantially constant thickness S.
[0089] The thickness S is selected based on the value of the parameter D0 and is preferably included between 0.01*D0 and 0.04*D0, more preferably included between 0.02*D0 and 0.03*D0 and even more preferably equal to 0.025*D0.
[0090] Advantageously, the choice of the thickness S makes it possible to optimize the ratio between elastic force and minimum hysteresis of the material.
[0091] The distance D1 between two adjacent internal apices 130 is selected based on the value of the parameter D0 and is preferably included between 0.01*D0 and 0.5*D0, more preferably included between 0.02*D0 and 0.04*D0 and even more preferably equal to 0.032*D0.
[0092] The distance D2 between two adjacent external apices 131 is selected based on the value of the parameter D0 and is preferably included between 0.01*D0 and 0.5*D0, more preferably included between 0.02*D0 and 0.04*D0 and even more preferably equal to 0.032*D0.
[0093] Advantageously, the choice of said distance D1 between two adjacent internal apices 130 and of said distance D2 between two adjacent external apices 131 makes it possible to optimize the load of the elastic element 100 with respect to its size when it is compressed.
[0094] The elastic element is made of a plastic material, such as polypropylene, polyethylene or TPE (thermoplastic elastomer).
[0095] The tensile modulus of said material is preferably included between 50 Mpa and 300 Mpa, more preferably included between 80 Mpa and 220 Mpa.
[0096] Advantageously, the choice of the value of the tensile modulus makes it possible to optimize the hysteresis value of the material used, thus reducing the size of the elastic element 100.
[0097] The hardness of the material of which the elastic element 100 is made is preferably included between 20 and 70 Shore D, more preferably included between 35 and 60 Shore D and even more preferably equal to 45 Shore D.
[0098]
[0099] This curve shows the development of the loading force of the elastic element 100 (y-axis B) with respect to the degree of compression of the elastic element 100 (x-axis A). The curve represents a complete cycle constituted by a compression phase We and a release phase Wd of the elastic element 100.
[0100] In particular, the elastic element 100 is subjected to a maximum compression Cm of approximately 17.5 mm and then released.
[0101] The values indicated in the diagram show how during the compression phase We the elastic element 100 has a central area with compression values included between Ci=5 mm and Cf=13 mm with substantially ideal characteristics, meaning that for a considerable portion the loading force applied is substantially constant and has a value FC of approximately 2.3 Kgf.
[0102] The elastic element 100 is mounted on the dispensing device 1 in such a way that it operates in an ideal manner and thus between said limit compression values included between Ci and Cf.
[0103] In particular, in the rest condition shown in
[0104] Analogously, in the condition of maximum compression, the elastic element 100 will be in a compressed condition with a compression value Cf equal to 13 mm. It should finally be noted that the hysteresis of the elastic element 100 of the invention is advantageously reduced. In fact, the value of the hysteresis D given by the difference between the loading force Fc during the compression phase We and loading force Fd during the release phase Wd is reduced.
[0105] Preferably, the amplitude of the hysteresis D is maintained at values lower than half the maximum compression force Fcmax of the elastic element corresponding to the value of maximum compression Cm, that is, preferably D≦0.5*Fcmax.
[0106] More preferably, the amplitude of the hysteresis D is maintained at values lower than one fourth of the maximum compression force Fcmax of the elastic element corresponding to the value of maximum compression Cm, that is, D≦0.25*Fcmax.
[0107] According to a construction variant not represented herein, the elastic element of the invention may comprise two portions substantially in the shape of a truncated cone, adjacent to and opposing each other.
[0108] According to a further embodiment of the invention not represented herein, the connecting portion 132 between the external apex 131 and the adjacent internal apex 130 develops according to a substantially mixtilinear pattern, comprising a first curved section 133, preferably an arc of a circle, and a second substantially linear section.
[0109] According to a further embodiment of the elastic element of the invention not represented herein, at the level of the external apices 131 and of the internal apices 130 the external side wall is thicker, so as to define a rib for said apices. Said rib makes the external side wall more resistant at the level of the apices 130 and 131, the latter being subjected to continuous stress during compression and release of the elastic element while it is being operated.
[0110] A description of a further embodiment of the elastic element according to the present invention is provided here below with reference to
[0111] It is clear from the figures that the elastic element 100 represented therein always comprises a main tubular body 129 substantially in the shape of a truncated cone, similar to that present in the embodiment previously described, constituted by a side wall 128 that develops around a main longitudinal axis X, in such a way as to define an internal space. The main tubular body 129 comprises in particular a main portion that develops according to a spiral-shaped pattern extending in the longitudinal direction (along a direction parallel to the axis X) between a first end portion 100a and a second end portion 100b opposite said first end portion 100a. The main characteristic of this embodiment lies in that, at the level of the first end portion 100a, a plurality of projections 151 extend from the internal surface of the side wall 128 (of the main body 129) towards the inside of the main tubular body 129, the function of said projections being to facilitate the process of production of the elastic element 100 (in particular, through injection moulding), as clarified in greater detail below. In particular, the projections 151 extend from the substantially cylindrical internal surface 150 of the first end portion 100a. In the specific case represented herein, the cross section of the projections (perpendicular to the direction of extension) is substantially rectangular and they substantially extend along a direction that is perpendicular to the axis X. Furthermore, the projections 151 are arranged at regular intervals from each other along the internal surface 150. Obviously, however, the extension, the cross section, the number, the mutual distance etc. of the projections 151 can be changed and selected according to the needs and/or circumstances.
[0112] The main difference between the embodiment shown in
[0113] A further important embodiment of the elastic element 100 according to the present invention is provided here below with reference to
[0114] The elastic element 100 of
[0115] The specific feature of the further embodiment of the elastic element 100 according to the present invention represented in
[0116] Finally, in the embodiment illustrated in
[0117] A mould according to the present invention for the production of an elastic element made of a plastic material according to the present invention is described here below with reference to FIGS. from 11A to 11D.
[0118] The mould 200 represented in the figures comprises at least one rotatable male punch 206 that defines a longitudinal rotation axis substantially coinciding with the axis X of the elastic element to be made, wherein the male punch 206 comprises a substantially cylindrical end portion housed in a seat having a corresponding shape and created in a fixed support 201 of the mould 200, and an intermediate portion, also substantially cylindrical (or partially slightly in the shape of a truncated cone) housed in a correspondingly shaped seat in a housing bush 207, in turn accommodated in a correspondingly shaped seat defined by a second fixed support 202 of the mould 200 superimposed to the first fixed support 201, and by a third support 203 that is movable with respect to the support 202 between the two positions respectively represented in
[0119] It should furthermore be noted that the bush 207 (see
[0120] In the same way, the surface of the injection unit 205 intended to come into contact with the die 204 comprises a plurality of second cavities which, while the elastic element 100 is being moulded, are filled with plastic material and thus define the second projections 153 of the elastic element 100, this further variant being thus suitable for making an elastic element 100 as shown in
[0121] The moulding method according to the present invention can be summed up as follows.
[0122] With the mould 200 in the configuration shown in
[0123] During the successive step, possibly once the plastic material has conveniently cooled down (at this point it has become the elastic element), the die 204 is opened and then the punch 206 is rotated around its longitudinal axis. At this point, due to the inevitable tendency of the plastic material to adhere to the spiral-shaped end of the male punch 206, the male punch, rotating, would tend to set rotating also the elastic element 100, with obvious and serious inconveniences. On the other hand, thanks to the presence of the first projections 151 of the elastic element that are now engaged in the corresponding first cavities of the bush 207 (fixed), the elastic element cannot be set rotating and will thus be released (if necessary by shifting the movable support 203 upwards) so that it can be removed.
[0124] Obviously, the sequence of the operations just described above can be modified according to the needs and/or circumstances, as it is possible, for example, to open the die 204 after setting the punch 206 rotating. In the same way, it will be possible to move the injection unit 205 away before or after setting the punch 206 rotating and/or opening the die 204, or even to maintain the unit 205 resting on the die 204.
[0125] The method according to the present invention is also suitable for making elastic elements according to the embodiments illustrated in
[0126] In this case, as already described above, the injection unit must comprise a plurality of second cavities which, while the elastic element 100 is being moulded, are filled with plastic material and thus define the second projections 153 of the elastic element 100.
[0127] With an injection unit of this type and with the mould 200 in the configuration shown in
[0128] During the successive step, possibly once the plastic material has conveniently cooled down (at this point it is the elastic element), the punch 206 is rotated around its longitudinal axis (before or after opening the die 204 but always with the injection unit 205 engaged with the elastic element 100). Also in this case, due to the inevitable tendency of the plastic material to adhere to the spiral-shaped end of the male punch 206, the male punch, rotating, would tend to set rotating also the elastic element 100, with obvious and serious inconveninces. On the other hand, thanks to the presence of the second projections 153 of the elastic element that are now engaged in the corresponding second cavities of the unit 205, the elastic element cannot be set rotating and will thus be released (if necessary by shifting the movable support 203 upwards after opening the die 204) so that it can be removed.
[0129] It has thus been shown, through the above description of the embodiments of the present invention illustrated in the drawings, that the present invention allows the set objects to be achieved. In particular, the invention makes it possible to provide an elastic element for a device for dispensing fluids that approximates as much as possible the ideal characteristics during compression and release and allows the production process of such an elastic element to be simplified.
[0130] In particular, the “elastic” characteristics of the elastic element according to the present invention are indicated in
TABLE-US-00001 Standard stroke considered: 12 mm Elastic response values (N) for 12 mm stroke vs hardness (ShD) Hardness 40 ShD 45 ShD 50 ShD 55 ShD Δ ShD — 5 5 5 Force (N) 14 17.5 21.8 27.3 Δ force (%) 0 25% 25% 25%
[0131] In particular,
[0132] In particular, it can be understood that the elastic response and the hardness of the material are strictly related: for every 5-point increase (in ShD) in hardness the result is an increase of approximately 25% in elastic response.
[0133] Even though the invention has been described making reference to the attached drawings, upon implementation it may be subjected to modifications that must all be protected by the present patent, provided that they fall within the same inventive concept expressed in the following claims.