Electromagnetic rifle with compact armature
11668544 · 2023-06-06
Assignee
Inventors
- Erik Joseph Timpson (Olathe, KS, US)
- Seth Hartman (Belton, MO, US)
- Joshua J. Miller (Kansas City, MO, US)
Cpc classification
F41B6/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An EM driver for accelerating an object may be configured as an EM rifle for accelerating, rotating to spin-stabilize, and releasing a projectile. A core includes a stator coil, forward and reverse coils, a railed shaft, and a transfer shaft. The stator coil generates a first EM field, and the forward and reverse coils generate second and third EM fields which interact with the first EM field to accelerate the armature in forward and reverse directions, respectively. The railed shaft is elongated along a central axis through the armature and includes multiple rails arranged helically around a central shaft. The armature remains in contact with the rails during acceleration so as to impart a turning motion. The transfer shaft is physically coupled with and projects forwardly from the armature and transfers to the projectile the acceleration and the turning motion of the armature in the forward direction.
Claims
1. An electromagnetic rifle comprising: a body elongated along a central axis; and a core housed within the body and including— a stator including a stator coil configured to generate a first electromagnetic field, a compact armature including— a forward coil configured to generate a second electromagnetic field which interacts with the first electromagnetic field to accelerate the compact armature in a forward direction along the central axis, a reverse coil longitudinally colocated with the forward coil and configured to generate a third electromagnetic field which interacts with the first electromagnetic field to accelerate the compact armature in a rearward direction along the central axis, and a first contact ring at a first end of the forward coil and a first end of the reverse coil, and a second contact ring at a second end of the forward coil and a second end of the reverse coil, a railed shaft elongated along the central axis and passing through the compact armature and including a plurality of rails arranged helically around a central shaft, wherein each of the first and second contact rings, the forward coil, and the reverse coil remain in physical contact with one or more of the plurality of rails during acceleration of the compact armature in the forward and rearward directions, so as to impart a turning motion to the compact armature during acceleration in the forward and rearward directions, and a transfer shaft physically coupled with the compact armature and projecting forwardly therefrom along the central axis and configured to transfer to a projectile the acceleration and motion of the compact armature in the forward direction.
2. The electromagnetic rifle of claim 1, wherein the reverse coil is longitudinally colocated with the forward coil by arranging the reverse coil and the forward coil in a double helix configuration.
3. The electromagnetic rifle of claim 1, wherein the reverse coil is longitudinally colocated with the forward coil by positioning the reverse coil interior to the forward coil.
4. The electromagnetic rifle of claim 1, wherein the reverse coil is longitudinally colocated with the forward coil by arranging the reverse coil and the forward coil so that the reverse coil alternates being interior and exterior to the forward coil.
5. An electromagnetic rifle for accelerating, imparting a rotation to spin-stabilize, and releasing a projectile, the electromagnetic rifle comprising: a body elongated along a central axis; and a core housed within the body and configured to accelerate the projectile along the central axis, the core including— a stator including a stator coil configured to generate a first electromagnetic field, a compact armature including— a forward coil configured to generate a second electromagnetic field which interacts with the first electromagnetic field to accelerate the compact armature in a forward direction along the central axis, a reverse coil longitudinally colocated with the forward coil and configured to generate a third electromagnetic field which interacts with the first electromagnetic field to accelerate the compact armature in a rearward direction along the central axis, and a first contact ring at a first end of the forward coil and a first end of the reverse coil, and a second contact ring at a second end of the forward coil and a second end of the reverse coil, a railed shaft elongated along the central axis and passing through the compact armature and including a plurality of rails arranged helically around a central shaft, wherein each of the first and second contact rings, the forward coil, and the reverse coil remain in physical contact with one or more of the plurality of rails during acceleration of the compact armature in the forward and rearward directions, so as to impart a turning motion to the compact armature during acceleration in the forward and rearward directions, and a transfer shaft physically coupled with the compact armature and projecting forwardly therefrom along the central axis and configured to transfer to the projectile the acceleration and the turning motion of the compact armature in the forward direction.
6. The electromagnetic rifle of claim 5, wherein the reverse coil is longitudinally colocated with the forward coil by arranging the reverse coil and the forward coil in a double helix configuration.
7. The electromagnetic rifle of claim 5, wherein the reverse coil is longitudinally colocated with the forward coil by positioning the reverse coil interior to the forward coil.
8. The electromagnetic rifle of claim 5, wherein the reverse coil is longitudinally colocated with the forward coil by arranging the reverse coil and the forward coil so that the reverse coil alternates being interior and exterior to the forward coil.
9. The electromagnetic rifle of claim 5, wherein the first contact ring is a first distance from the first end of the forward coil and the second contact ring is a second distance from the second end of the forward coil, and the first distance is not equal to the second distance.
10. The electromagnetic rifle of claim 5, further including a stock coupled with a rear portion of the body and configured to facilitate stabilizing the electromagnetic rifle during operation, wherein the stock is uncoupleable from the body to remove the compact armature from the body and to install a different compact armature in the body, and then the stock is recoupleable with the body to continue operation of the electromagnetic rifle using the different compact armature.
11. The electromagnetic rifle of claim 10, further including— a grip attached to the body and configured to facilitate holding the electromagnetic rifle during operation; a handle attached to a side portion of the body and configured to facilitate handling the electromagnetic rifle during operation; and a trigger associated with the grip and actuatable to initiate accelerating and releasing the projectile.
12. The electromagnetic rifle of claim 5, further including a feed mechanism configured to store a plurality of the projectiles and to deliver each projectile to the compact armature for individual acceleration.
13. The electromagnetic rifle of claim 12, wherein the body includes an opening which is uncovered when the compact armature is in a fully rearward position, and the feed mechanism delivers each projectile to the compact armature via the opening.
14. The electromagnetic rifle of claim 5, further including a power source located in a backpack and configured to provide the electrical current to the stator and compact armature coils.
15. The electromagnetic rifle of claim 5, wherein the stator coil is a cylindrical coil of wire elongated along the central axis.
16. The electromagnetic rifle of claim 5, wherein a forward end of the transfer shaft includes one or more mechanical structures configured to physically engage the projectile and thereby transfer to the projectile the turning motion of the compact armature.
17. The electromagnetic rifle of claim 5, further including a transfer plate physically coupled with a forward end of the transfer shaft and including one or more mechanical structures configured to physically engage the projectile and thereby transfer to the projectile the turning motion of the compact armature.
18. The electromagnetic rifle of claim 5, wherein during a forward operation— an electrical current is applied to a first rail of the plurality of rails; the electrical current travels from the first rail to the first contact point; the electrical current travels from the first contact point to the forward coil; the electrical current travels from the forward coil to the second contact ring; the electrical current travels from the second contact ring to the stator coil; the electrical current travels from the stator coil to the first contact ring; the electrical current travels from the first contact ring to a first armature pass-through; and the electrical current travels from the first armature pass-through to a third rail of the plurality of rails, thereby completing an electrical circuit, and as a result, the compact armature is accelerated in the forward direction as the second electromagnetic field attempts to align with the first electromagnetic field.
19. The electromagnetic rifle of claim 18, wherein during a rearward operation— the electrical current is applied to a second rail of the plurality of rails; the electrical current travels from the second rail to the second contact point; the electrical current travels from the second contact point to the reverse coil; the electrical current travels from the reverse coil to a second armature pass-through; the electrical current travels from the second armature pass-through to the second contact ring; the electrical current travels from the second contact ring to the stator coil; the electrical current travels from the stator coil to the first contact ring; the electrical current travels from the first contact ring to a second of the first armature pass-through, and the electrical current travels from the second armature pass-through to a fourth rail of the plurality of rails, thereby completing the electrical circuit, and as a result, the compact armature is accelerated in the rearward direction as the third electromagnetic field attempts to align with the first electromagnetic field.
20. An electromagnetic rifle for accelerating, imparting a rotation to spin-stabilize, and releasing a projectile, the electromagnetic rifle comprising: a body elongated along a central axis; a core housed within the body and configured to accelerate the projectile along the central axis, the core including— a stator including a stator coil configured to generate a first electromagnetic field, a compact armature including— a forward coil configured to generate a second electromagnetic field which interacts with the first electromagnetic field to accelerate the compact armature in a forward direction along the central axis, a reverse coil longitudinally colocated with the forward coil and configured to generate a third electromagnetic field which interacts with the first electromagnetic field to accelerate the compact armature in a rearward direction along the central axis, and a first contact ring at a first end of the forward coil and a first end of the reverse coil, and a second contact ring at a second end of the forward coil and a second end of the reverse coil, a railed shaft elongated along the central axis and passing through the compact armature and including a plurality of rails arranged helically around a central shaft, wherein each of the first and second contact rings, the forward coil, and the reverse coil remain in physical contact with one or more of the plurality of rails during acceleration of the compact armature in the forward and rearward directions, so as to impart a turning motion to the compact armature during acceleration in the forward and rearward directions, and a transfer shaft physically coupled with the compact armature and projecting forwardly therefrom along the central axis and configured to transfer to the projectile the acceleration and the turning motion of the compact armature in the forward direction; and a stock coupled with a rear portion of the body and configured to facilitate stabilizing the electromagnetic rifle during operation, wherein the stock is uncoupleable from the body to remove the compact armature from the body and to install a different compact armature in the body, and the stock is recoupleable with the body to continue operation of the electromagnetic rifle using the different compact armature.
Description
DRAWINGS
(1) Embodiments of the present invention are described in detail below with reference to the attached drawing figures, wherein:
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DETAILED DESCRIPTION
(27) The following detailed description of embodiments of the invention references the accompanying figures. The embodiments are intended to describe aspects of the invention in sufficient detail to enable those with ordinary skill in the art to practice the invention. Other embodiments may be utilized and changes may be made without departing from the scope of the claims. The following description is, therefore, not limiting. The scope of the present invention is defined only by the appended claims, along with the full scope of equivalents to which such claims are entitled.
(28) In this description, references to “one embodiment”, “an embodiment”, or “embodiments” mean that the feature or features referred to are included in at least one embodiment of the invention. Separate references to “one embodiment”, “an embodiment”, or “embodiments” in this description do not necessarily refer to the same embodiment and are not mutually exclusive unless so stated. Specifically, a feature, structure, act, etc. described in one embodiment may also be included in other embodiments, but is not necessarily included. Thus, particular implementations of the present invention can include a variety of combinations and/or integrations of the embodiments described herein.
(29) Broadly, embodiments provide an EM driver for accelerating an object, wherein the EM driver includes helical rails to impart rotation to the object and forward and reverse coils. In a first embodiment, the EM driver may be configured to accelerate the object and include the helical rails to impart rotation to the accelerating object. In a second embodiment, the EM driver may be configured to accelerate the object and include both forward and reverse coils. In a third embodiment, the EM driver may take the form of an EM rifle configured to accelerate and release a projectile and impart a rotation to spin-stabilize the projectile. It will be understood that object may be substantially any suitable object (e.g., an impactor such as a hammer, chisel, or other tool; a piston or other slug of material; a package or other payload; a vehicle; a projectile). In some implementations, it may be desirable to accelerate and release the object (e.g., a package or projectile), while in other implementations, it may be desirable to accelerate and retain the object (e.g., a hammer or chisel). Thus, although the third embodiment of an EM rifle is described herein for illustration purposes, it will be understood that the EM driver technology has broad application.
(30) Referring to
(31) The trigger 38 may be configured to facilitate initiating driving (which in this embodiment means accelerating and releasing) the projectile during use, and may employ substantially any conventional or non-conventional trigger technology. In one implementation, the trigger 38 may take the form of an actuatable electrical switch associated with and supported on the grip 34. The body 40 may be configured to physically support and/or house the other components of the EM rifle 30, and may employ substantially any conventional or non-conventional body technology. In one implementation, the body 40 may take the form of a generally cylindrical housing which is elongated along a central axis A.
(32) The core 42 may be configured to electromagnetically drive the projectile when the trigger 38 is actuated. In one implementation, the core 42 may be housed within the body 40, and may include a stator 50, an armature 52, a transfer shaft 54, a transfer plate 56, and a railed shaft 58. The stator 50 may include a stator coil of electrically conductive material, and may be configured to generate a first/leading EM field. In one implementation, the stator 50 may have the form of a generally cylindrical coil of wire positioned next to an inner surface of the body 40 and similarly elongated along the central axis A. The armature 52 may include a forward coil 60, a reverse coil 62, and first and second contact rings 64,66 of electrically conductive material, and may be configured to generate second/forward and third/reverse EM fields which interact with the first EM field to move the armature 52, forwardly and rearwardly, respectively, within the stator 52. The armature 52 may be partially enclosed within a housing 68 of non-conductive material. In one implementation, the armature 52 may have a generally cylindrical form positioned within the cylinder formed by the stator 50 and similarly elongated along the central axis A.
(33) The transfer shaft 54 may be physically coupled with and project generally forwardly from the armature 52, and may be configured to transfer to the transfer plate 56 the driving force resulting from the forward motion of the armature 52 within the stator 50. The transfer plate 56 may be physically coupled with a forward end of the transfer shaft 54, and may be configured to transfer to the projectile the driving force resulting from the forward motion of the armature 52 within the stator 50. In one implementation, the transfer plate 56 may include a one or more mechanical structures (e.g., a plurality of plate teeth 70) configured to interlock with or otherwise engage one or more corresponding mechanical structures (e.g., a plurality of projectile teeth 72) and thereby further transfer to the projectile a spinning motion resulting from a turning motion of the armature 52 within the stator 50.
(34) The railed shaft 58 may include an elongated central shaft or rod 74 extending through the housing along the axis A and a plurality of rails 76 configured helically around the rod 74. The central rod 74 may be constructed of non-conductive material, while the rails 76 may be constructed of conductive material. In one implementation, there may be four rails 76A,76B,76C,76D positioned equidistantly around the rod 74. In one implementation, the rod 74 and the rails 76 may have generally square cross-sections. In one implementation, the rails 76 may turn less than 170 degrees, or less than 180 degrees, about the railed shaft 58.
(35) Referring also to
(36) In rearward operation, an electrical current is applied to the second rail 76B and travels from the second rail 76B to a second contact point 84 for the reverse coil 62, travels from the second contact point 84 to the reverse coil 62, travels from the reverse coil 62 to the first contact ring 64, travels from the first contact ring 64 to the stator coil 50, travels from the stator coil 50 to the second contact ring 66, travels from the second contact ring 66 to a second armature pass-through 86, and travels from the second armature pass-through 86 to the fourth rail 76D, thereby completing the electrical circuit. This results in the stator coil 50 generating a relatively stronger first/leading EM field, and the reverse coil 62 generating a relatively weaker trailing/third/reverse EM field, and the armature 52 being pulled rearward as the centers of the two EM fields attempt to align.
(37) In another implementation of rearward operation, an electrical current is applied to the second rail 76B and travels from the second rail 76B to the second contact point 84 for the reverse coil 62, travels from the reverse coil 62 to the second armature pass-through 86, travels from the second armature pass-through 86 to the second contact ring 66, travels from the second contact ring 66 to the stator coil 50, travels from the stator coil 50 to the first contact ring 64, travels from the first contact ring 64 to a second of the first armature pass-through 82 (as can be seen in
(38) Referring also to
(39) Further, while powering both coils 160,162 simultaneously would likely produce undesirable effects, an implementation of the current embodiment may turn off one coil, wait at least a minimum amount of time for the magnetic fields associated with that coil to at least sufficiently deteriorate to allow for acceptable operation of the other coil, and then turn on the other coil. Switching which coil is powered in the manner described prevents or reduces magnetic interference and temporally separates the magnetic centroid which allows the geometric centroid of the coils 160,162 to be nearly identical or identical. It may be desirable that the magnetic centroid between the contact rings 164,166 (i.e., the stator length) be offset from the magnetic centroid of the coils 160,162, which may be accomplished by ensuring that the contact rings are not both aligned with, or equidistant from, the ends of the colocated coils. Thus, the first contact ring 164 may be a first distance from the first end of the forward and/or reverse coils 160,162 and the second contact ring 166 may be a second distance from the second end of the forward and/or reverse coils 160,162, and the first distance may not be equal to the second distance.
(40) Additionally, it may be desirable to improve the dissipation of heat and energy generated by operation of the coils 160,162. This may be accomplished by, e.g., adjusting the cycling speed; selecting appropriate materials, configuring appropriate structures (e.g., cooling fins) to improve passive cooling, or providing active cooling technologies; or configuring armatures to be quickly and easily exchangeable so that an armature which may be warmer due to operation can be swapped quickly and easily for another armature. The latter solution is shown in
(41) The more compact armature 152 provided by this embodiment allows for decreasing the length of the stator tube and therefore the overall weight of the EM rifle or other driver device, or, alternatively, allows for longer projectile acceleration and therefore greater projectile speed if the length of the stator tube is unchanged.
(42) Referring to
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(45) In the various embodiments, an ammunition reservoir may provide a plurality of the projectiles to the EM rifle 30,130, and a power source may provide a direct current (DC) electrical current to the stator and armature coils. Referring again to
(46) The power source 236 may be configured to provide pulses of electric current to create the first, second, and third EM fields. In one implementation, the power source 236 may include a primary energy source, a primary energy-to-electrical energy conversion unit, an electrical conditioning unit, a pulse forming network, and a controller. The primary energy source may be a standalone generator of energy. Exemplary implementations of the primary energy source may include a gasoline-fueled internal combustion engine. Alternatively, the primary energy source may be a thermoelectric conversion device, a nuclear generator, a hydrogen fuel cell, a solar cell, a battery, or the like. The primary energy-to-electrical energy conversion unit may convert the energy produced by the primary energy source to electrical energy. Exemplary implementations of the primary energy-to-electrical energy conversion unit may include a generator/alternator which produces an alternating current (AC) electric voltage and/or current. With some of the possible primary energy sources, such as the hydrogen fuel cell, the solar cell, or the battery, the primary energy-to-electrical energy conversion unit may not be necessary because the output of those sources is already electrical voltage and/or current. The electrical conditioning unit may prepare the electrical output of the primary energy to electrical energy conversion unit to provide an input to the pulse forming network. Since the pulse forming network generally requires a DC electric voltage and/or current, the electrical conditioning unit may perform an AC-to-DC conversion. Thus, the electrical conditioning unit may include rectifying circuitry. The pulse forming network may generate a forward electric current pulse and a reverse electric current pulse. The amplitude and duration (time period) of the forward and reverse electric current pulses may be determined by the characteristics of the EM rifle 30,130, such as the length of the barrel down which the projectile travels and the time period for that to happen. In various implementations, the forward and reverse electric current pulses may have the same or different amplitude and duration.
(47) It will be understood that the dimensions of the various components of the EM driver will depend on the nature of use and other practical considerations. For example, the coil lengths and turn ratios may depend on the nature of the object and the desired velocity; the strength of the materials; and the rise time, peak amplitude, and duration of the electrical pulses.
(48) Again, although the third embodiment of an EM rifle is described herein for illustration purposes, it will be understood that present technology may be adapted for use in substantially any device or system for driving or accelerating an object, wherein the object may or may not be released at the end of the acceleration. For example, the present technology may be adapted for accelerating and releasing packages, payloads, or vehicles (whether manned or unmanned) or the present technology may be adapted for accelerating without releasing a hammer, chisel, piston or impactor.
(49) Although the invention has been described with reference to the one or more embodiments illustrated in the figures, it is understood that equivalents may be employed and substitutions made herein without departing from the scope of the invention as recited in the claims.