LIGHT INJECTOR ELEMENT
20170331253 · 2017-11-16
Assignee
Inventors
Cpc classification
G02B6/001
PHYSICS
H01S5/183
ELECTRICITY
G02B6/0068
PHYSICS
H01S3/10
ELECTRICITY
H01S5/20
ELECTRICITY
C12M31/08
CHEMISTRY; METALLURGY
H01S2301/203
ELECTRICITY
G02B6/0035
PHYSICS
International classification
H01S5/183
ELECTRICITY
Abstract
The invention relates to a light injector element (20) comprising a body (21) extending according to a longitudinal axis (22), and a light source (23) placed facing an end (25) of the body (21), the light source (23) comprising a plurality of vertical-cavity surface-emitting laser (VCSEL) diodes, said plurality of diodes being arranged so as to form an emission surface (26) substantially perpendicular to the longitudinal axis (22) of the body (21).
The invention also relates to a photobioreactor (10) comprising such a light injector element (20).
Claims
1. A light injector element (20) comprising a body (21) extending according to a longitudinal axis (22), and a light source (23) placed facing an end (25) of the body (21), the injector element (20) being characterized in that the light source (23) comprises a plurality of vertical-cavity surface-emitting laser (VCSEL) diodes, said plurality of diodes being arranged so as to form an emission surface (26) substantially perpendicular to the longitudinal axis (22) of the body (21), the light source (23) being connected, upstream of the body (21), to a diverging or converging input lens (30) configured to deflect the light beam emitted by said plurality of diodes (VSCEL) towards the side wall (24) of the body (21).
2. The injector element (20) according to claim 1, wherein the body (21) has a cylindrical form, in particular straight or parallelepiped cylindrical.
3. The injector element (20) according to one of claims 1 and 2, wherein each diode (VCSEL) has an elementary emission surface (110), the emission surface (26) comprising at least all of the elementary emission surfaces (110).
4. The injector element (20) according to one of claims 1 to 3, wherein said (VCSEL) diodes are connected so as to form an integrated circuit (C-VCSEL).
5. The injector element (20) according to one of claims 1 to 4, wherein the light source (23) is configured to emit more light in a peripheral zone (33) than in a central zone (34) of the emission surface (26).
6. The injector element (20) according to claim 5, wherein the light source (23) is configured to emit light only in the peripheral zone (33).
7. The injector element (20) according to one of claims 5 and 6, wherein the central zone (34) of the emission surface (26) contains no (VCSEL) diode.
8. The injector element (20) according to one of claims 5 and 6, further comprising a control unit (29) configured to control the light source (23) such that the peripheral zone (33) of the emission surface (26) emits more light than the central zone (34).
9. The injector element (20) according to one of claims 5 to 8, further comprising an end mirror (31) arranged at one end of the body (21) opposite the light source (23) so as to send back to the body (21) the part of the light beam being reflected against said end mirror (31).
10. The injector element (20) according to one of claims 5 to 9, wherein the light source (23) is configured to emit a non-uniform density of energy in the peripheral zone (33) of the emission surface (26).
11. The injector element (20) according to claim 3 in combination with claim 10, wherein the elementary emission surfaces of the (VCSEL) diodes of the peripheral zone (33) have different dimensions such that the light source (23) emits non-uniform density of energy in the peripheral zone (33) of the emission surface (26).
12. The injector element (20) according to one of claims 10 and 11, further comprising power supplies (28) configured to deliver the (VCSEL) diodes a non-uniform density of electric current such that the light source (23) emits a non-uniform density of energy in the peripheral zone (33) of the emission surface (26).
13. The injector element (20) according to any of claims 1 to 12, comprising at least one optical element (35i) arranged inside the body (21) and configured to let through a fraction of the light beam emitted by the light source (23) propagating in a central part (36i) of the body (21), and deflect towards the outside of said body (21) a fraction of the light beam propagating in a peripheral part (37i) of the body (21) so as to locally distribute the energy emitted by the light source (23).
14. The injector element (20) according to claim 13, wherein the optical element (35i) has an opening (38i) substantially coaxial with the longitudinal axis (22) of the body (21) so as to let through the fraction of the light beam propagating in the central part (36i) of the body (21).
15. The injector element (20) according to one of claims 14, comprising a plurality of optical elements (35i) arranged inside the body (21), and extending at a distance from each other along said body (21), said optical elements (35i) being configured to let through a fraction of the light beam propagating in a central part (36i) of the body (21) more and more reduced as the optical elements (35i) are moved away from the light source (23), so as to distribute the energy emitted by the light source (23) along the body (21).
16. The injector element (20) according to claim 15, wherein the optical elements (35i) each have an opening (38i) substantially coaxial with the longitudinal axis (22) of the body (21) so as to let through a fraction of the light beam propagating in the central part (36i) of the body (21), said openings (38i) having a size decreasing with moving away relative to the light source (23).
17. The injector element (20) according to one of claims 13 to 16, wherein the optical element(s) (35i) are diverging lenses, or prisms.
18. The injector element (20) according to one of claims 13 to 17, wherein the optical elements (35i) are configured to deflect towards the outside of the body (21) all the light emitted by the peripheral zone (33) of the emission surface (26).
19. A photobioreactor (10) intended for culture especially continuous culture of photosynthetic microorganisms, preferably microalgae, said photobioreactor (10) comprising at least one culture container (11) intended to contain the culture medium (12) of the microorganisms, said photobioreactor (10) being characterized in that it comprises a light injector element (20) according to one of claims 1 to 18, the body (21) of said injector element (20) being placed in the culture container (11).
Description
PRESENTATION OF FIGURES
[0043] Other characteristics, aims and advantages of the invention will emerge from the following description which is purely illustrative and non-limiting, and which must be considered in light of the appended drawings, in which:
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DETAILED DESCRIPTION
[0054]
[0055] The photobioreactor 10 comprises at least one culture container 11 intended to contain the culture medium 12 of microorganisms, and at least one light injector element 20.
[0056] The light injector element 20 comprises a cylindrical body 21 extending according to a longitudinal axis 22. When used in a photobioreactor, the longitudinal axis 22 of the light injector element 20 coincides substantially with a vertical direction.
[0057] Cylinder means the volume generated by translation of a surface (forming a base) according to a direction orthogonal to the surface. For example, the body 21 can have the form of a cylinder of revolution (cylinder whereof the base is a disc) or a prism (cylinder whereof the base is a polygon). In particular, the body 21 can have the form of a rectangular parallelepiped.
[0058] The body 21 is placed in the culture container 11. The body 21 is preferably hollow to avoid losses by absorption, but it is understood that it can optionally be made of transparent material, as below. In the case of a body 21 of the form of a rectangular parallelepiped, as illustrated in
[0059] The body 21 of the light injector element 20 is coupled with a light source 23 (arranged at the top end of the light injector element 20 when the latter is oriented vertically) to guide the flow of light emitted by the light source 23 and transmit it to the culture medium 12 via its side wall(s) 24. This coupling is for example via a diverging or converging input lens 30 configured to deflect the light beam, as will be explained hereinbelow.
[0060] In the case of a hollow element 20, the index step between the central cavity and the envelope of the body 21 defining the side walls 24 (plates 21a, 21b for a parallelepiped body) allows to control lateral transmission of light. In the case of a full element, the presence of a structure having a double envelope (so as to have two different indices) optionally with roughness is necessary.
[0061] In the case of a body 21 in the form of a rectangular parallelepiped, as illustrated in
[0062] It is understood that the present injector element light diffuser 20 transfers light energy from the source 23 to the side wall only by refraction phenomena, that is, deflection of light beams to interfaces between two media (i.e. index steps), irrespectively of whether at the level of the optional lens 30, the side wall 24, or any other optical elements 35i (see below).
[0063] So-called diffusion phenomena (deflection of light beams by particles in a heterogeneous medium) are as such best avoided (in a given medium transparency maximal is favoured). This loses almost no energy in the medium and restores 100% of the energy supplied by the source 23. Diffusing media in fact tend to heat under the effect of radiation.
[0064] The light source 23 comprises a plurality of vertical-cavity surface-emitting laser diodes, called VCSEL, arranged so as to form an emission surface 26 substantially perpendicular to the longitudinal axis 22 of the body 21 and emit a light beam in a direction of emission 27 substantially parallel to the longitudinal axis 22 of the body 21. The VCSELs are fed with electric current by means of at least one power supply 28. The power supply or the power supplies 28 are for example controlled by a control unit 29. The emission surface 26 is preferably centred on the (end 25) of the body 21. The emission surface 26 preferably has a form adapted to the cross-section of the body 21. In this way, in the case of a body 21 having a circular cross-section, the emission surface 26 will preferably be a disc, whereas in the case of a body 21 of the form of a rectangular parallelepiped, the emission surface 26 will preferably be a band, as illustrated in
[0065] The VCSELs are solid lasers with direct gap semiconductor for producing emission of coherent light, contrary to LEDs which generate incoherent light only. As illustrated in
[0072] A VCSEL therefore emits a light beam via an elementary emission surface 110 substantially perpendicular to the stacking direction of the layers 102 to 107, as opposed to conventional solid lasers which emit via the tranche, that is, via a surface substantially parallel to the stacking direction of the layers (flank of the cavity).
[0073] The elementary emission surface of a VCSEL is for example of the order of a hundred μm.sup.2 and the optical power supplied exceeds several tens of milliwatts in the field of the visible for an emission surface of a few hundred μm.sup.2.
[0074] The fact that VCSELs have a structure 100 in layers extending perpendicularly to the direction of emission 101 (technology known as “planar”) connects a large number (a few hundred) on a millimetre surface to form a C-VCSEL “integrated laser circuit” comprising a number N of VCSELs. The light energy emitted by the C-VCSEL is the sum of the light energy emitted by each elementary VCSEL if there is no coupling between VCSEL, especially via the semiconducting layers 103 to 106. A C-VCSEL produces light emissions of high power with almost zero divergence, as opposed to LEDs. A C-VCSEL for example produces powers exceeding tens of optical watts per mm.sup.2.
[0075] The plurality of VCSELs of the light source 23 is organised into C-VCSEL such that all of the elementary emission surfaces 110 of the VCSELs form the emission surface 26.
[0076] It is understood that use of a C-VCSEL transports the light energy over the entire length of the body 21 as well as doing without mirrors which in the prior art were necessary for correcting the Lambertian energy profile of the LEDs, as a result reducing energy losses which were linked to use of these mirrors, and manufacturing costs of the injector element 20.
[0077] As will be evident later, the C-VCSEL can be configured advantageously to exhibit variable density of energy over its emission surface 26. The skilled person knows a plurality of techniques for arriving at this result, and the present light injector element will not be limited to any of them.
[0078] In particular, the complex structure of a VCSEL (Bragg mirrors, active layers, etc.) is made by epitaxy (epitaxy by molecular jets for example) on a conductive substrate 103 of at least the entire surface of the C-VCSEL. Delimitation of the elementary VCSELs (that is, of the elementary emission surface of each VCSEL) is done by optical lithography. It is possible by means of “optical masks” to define the dimensions of the elementary emission surface 110 of each VCSEL and their surface densities (in other words vary the pitch between two adjacent VCSELs) on a given zone of the C-VCSEL. Connection technologies form the subject matter of deposits through masks adapted to the needs of electric controls, well known to the skilled person. It is possible to provide “holes” in the emission surface 26, in other words zones devoid of VCSEL. For clarity of description, any zones having zero light emission but enclosed by zones having non-zero light emission will be considered as forming part of the emission surface 26.
[0079] Alternatively, in the C-VCSEL, each VCSEL can be individually connected to a power supply 28. In this case, the control unit 29 can be configured to individually control the power supplies 28 to deliver different current densities according to the VCSEL. The voltage of the VCSELs can also be controlled. The C-VCSEL can also be delimited by zones and the VCSELs of each zone can be connected together and to a power supply 28 dedicated per zone. In these two latter cases, the control unit 29 is for example a matrix control circuit. The VCSELs can on the contrary be connected together and to a single power supply 28. In this case, the power supply 28 is controlled by the control unit 29 so as to deliver uniform current density (in other words, if the VCSELs have the same impedance per surface unit, the voltage is the same for all VCSELs).
[0080] In the example illustrated in
[0081] In the case of a body 21 of the form of a rectangular parallelepiped, as illustrated in
[0082] In the examples illustrated in
[0083] In the example illustrated in
[0084] As illustrated in
[0085] According to a preferred embodiment of the invention, the light source 23 is configured to emit more light in a peripheral zone 33 than in a central zone 34 of the emission surface 26. The central zone 34 of the emission surface 26 preferably emits no light. In this way, the part of the light beam reflected directly (that is, without having been reflected by the side wall 24 of the body 21) against the end mirror 31 is limited or even eliminated, accordingly reducing the energy reflected by the end mirror 31 directly towards the light source 23. This also limits the quantity of energy reflected by the end mirror 31 and therefore reduces the energetic losses linked to this reflection.
[0086] An example of emission profile of the light source 23 having such density of energy in the emission surface 26 is illustrated in
[0087] According to this preferred embodiment, the central zone 34 of the emission surface 26 comprises for example no VCSEL. The substrate treated by photolithography can also be configured to deactivate the VCSELs (the elementary emission surfaces of the VCSELs) of the central zone 324, such that only the VCSELs of the peripheral zone 33 emit the light.
[0088] According to a variant, the control unit 29 regulates the light source 23 such that the peripheral zone 33 of the emission surface 26 emits more light than the central zone 34. For this, the control unit 22 for example commands the power supply or the power supplies 28 connected to the VCSELs of the central zone 34 to deliver low or even zero current density, and the power supply or the power supplies 28 connected to the VCSELs of the peripheral zone 33 to deliver a stronger current density. The VCSELs of the central zone 34 are preferably extinguished. The VCSELs can also be voltage-controlled.
[0089] Advantageously, the light source 23 is further configured to emit non- uniform density of energy in the peripheral zone 33 of the emission surface 26. For this, the substrate (after deposit of layers defining the structure 100 illustrated in
[0090] An example of emission profile of the C-VCSEL having such density of energy in the peripheral zone 33 of the emission surface 26 is illustrated in
[0091] In the example illustrated in
[0092] It is understood that it is possible to remove the energy emitted by the light source 23 so as to distribute it uniformly along the body 21, such that the average energy along said body 21 is sufficient to allow development of microorganisms. The energy emitted along the body 21 is especially between a predetermined energy threshold and a so-called saturation energy of microorganisms. The energy threshold corresponds to the minimal energy necessary to initiate photosynthesis.
[0093] The optical elements 35i are preferably of the same form and substantially the same dimensions as the cross-section of the body 21, the edge of the optical elements 35i being placed against the inner surface of the side wall of the body 21. In this way, in the case of a body 21 of circular cross-section, the optical elements 35i have a diameter substantially equal to the diameter of the body 21, whereas in the case of a body 21 of the form of a rectangular parallelepiped the optical elements 35i have a length and width substantially equal to the width and thickness of the body 21, respectively.
[0094] For example, the optical elements 35i are “holed”, they have an opening 38i substantially coaxial with the longitudinal axis 22 of the body 21 so as to let through only that fraction of the light beam propagating in the central part 36i of the body 21 without deflecting it. The openings 38i are also smaller and smaller as the optical elements 35i are moved away from the light source 23.
[0095] The opening 38i of the optical elements 35i preferably has the same form as the cross-section of the body 21. In this way, when the body 21 is tubular the opening 38i of the optical elements 35i is preferably circular, the diameter Di of the openings 38i being smaller and smaller as the optical elements 35i are moved away from the light source 23. The optical elements 35i are for example diverging lenses or deflecting prisms, especially annular prisms. The lenses 35i can have an identical or different focal length. Similarly, the prisms 35i can have identical or different geometries.
[0096] When the body 21 is tubular, each lens 35i is for example positioned in said body by means of an elastic ring (not shown) made of plastic, stuck against the inner wall of the body 21.
[0097] In the example illustrated in
[0098] The length Li corresponds to the distance between the lens 35i and the point of attack of the fraction of the light beam deflected by the edge of the opening 38i of the lens 35i onto the side wall 24 of the body 21. It is understood that to distribute energy uniformly over the entire length of the body 21, the lens 35i+1 is preferably placed at a distance from the lens 35i corresponding to the length Li.
[0099] It is understood also that to achieve distribution of the energy uniform over the entire length of the body 21 the parameters of each lens 35i are optimises as a function of the number n of lenses 35i. These parameters are the following: the diameter Di, the length Li (or distance between two consecutive lenses 35i and 35i+1), and the focal length fi of each lens 35i. It is also clear that optimisation of the parameters of the lenses 35i can also take into account, for photosynthetic microorganism growth, the fact that the average energy emitted by the body 21 must be between the energy threshold and the so-called saturation energy of the microorganisms.
[0100] The injector element 20 progressively punctures the energy conveyed in the light beam and deflects it towards the outside of the body 21 in a controlled way. Advantageously, the optical elements 35i are configured to deflect towards the outside of the body 21 all the light emitted by the peripheral zone 33 of the emission surface 26. For this, the central zone 34 of the emission surface 26 has dimensions greater than or equal to those of the opening 38i of the optical element 35i the farthest from the laser source 23. It is understood in fact in this case that the whole light beam is deflected by the optical elements 35i and that no fraction of the light beam is reflected directly against the end mirror 31 without having been previously deflected. This prevents the end mirror 31 reflecting the light beam directly onto the light source 23, which would cause energy losses and overheating of said light source 23.
[0101] As a variant, in the particular case of a body 21 of the form of a rectangular parallelepiped as illustrated in
[0102]
[0103] The fact of using optical elements 35i in combination with a C-VCSEL as light source 23 creates injector elements 20 of considerable length, greater than one meter (as in the cylindrical body 21 illustrated in
[0104] The control unit 29 can also be configured to control the light source 23 such that it emits pulsed light. In particular, with the VCSEL, the light can be modulated at high frequencies, especially beyond GHz. On the contrary, the LEDs may possibly go beyond 100 MHz.
[0105] The injector element 20 can also be attached to a planar heat pipe configured to recover thermal losses from the light source 23. The planar heat pipe is placed in contact with the light source 23, outside the culture container 11. In this way, the temperature of the culture container 11 is more easily kept at an ad hoc temperature for growth of photosynthetic microorganisms.