MOTOR CONTROL UNIT AND ELECTRONICALLY DRIVEN HAND HELD AND / OR HAND GUIDED TOOL COMPRISING SUCH A CONTROL UNIT
20170282346 · 2017-10-05
Inventors
Cpc classification
B24B23/04
PERFORMING OPERATIONS; TRANSPORTING
B25F5/00
PERFORMING OPERATIONS; TRANSPORTING
B25F5/001
PERFORMING OPERATIONS; TRANSPORTING
B25F3/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25F3/00
PERFORMING OPERATIONS; TRANSPORTING
B24B23/02
PERFORMING OPERATIONS; TRANSPORTING
B25F5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A motor control unit (6) is adapted for controlling an electronically driven hand held and/or hand guided tool (1) featuring a housing (2) and a working element (3) located outside the housing (2), the housing (2) containing an electric motor (29) and a gear mechanism for translating a rotational movement of the motor (29) into an actuation movement of the working element (3). An electrically driven tool (1) is also provided that includes such a control unit (6). In order to reduce tool costs, the control unit (6) is embodied separately from the tool's housing (2). The control unit (6) includes a technique (9; 16) for mechanically attaching the control unit (6) to the housing (2) and a further technique (18; 23, 24) for electrically connecting the control unit (6) to electronic components (19; 29, 31, 32) of the tool (1) for operation of the tool (1).
Claims
1. Motor control unit (6) adapted for controlling an electronically driven hand held and/or hand guided tool (1) comprising a housing (2) and a working element (3) located outside the housing (2), the housing (2) containing an electric motor (29) and a gear mechanism for translating a rotational movement of the motor (29) into an actuation movement of the working element (3), wherein the motor control unit (6) is embodied separately from the housing (2) and that the motor control unit (6) comprises means (9; 16) for mechanically attaching the motor control unit (6) to the housing (2) and means (18; 23, 24) for electrically connecting the motor control unit (6) to electronic components (19; 29, 31, 32) of the electronically driven hand held and/or hand guided tool (1) for operation of the electronically driven hand held and/or hand guided tool (1), characterized in that the motor control unit (6) comprises an electric cable (10) for connecting the motor control unit (6) to an electric mains power supply and power transformer means (28) for transforming the energy originating from the mains power supply into energy suitable for operating the electric motor (29) of the electronically driven hand held and/or hand guided tool (1), to which the motor control unit (6) is attached, and in that the motor control unit (6) comprises a switch (12) for activating and deactivating the electric motor (29) of the electronically driven hand held and/or hand guided tool (1).
2. Motor control unit (6) according to claim 1, wherein the motor control unit (6) comprises an actuator (34) for setting a desired speed of the electric motor (29) of the electronically driven hand held and/or hand guided tool (1), to which the motor control unit (6) is attached.
3. Motor control unit (6) according to claim 1, wherein the motor control unit (6) comprises means for automatically detecting the type of electronically driven hand held and/or hand guided tool (1), to which the motor control unit (6) is attached, and means for automatically adjusting control parameters based on the detected type of electronically driven hand held and/or hand guided tool (1).
4. Motor control unit (6) according to claim 1, wherein the means (9; 16) for mechanically attaching the motor control unit (6) to the housing (2) comprise a snap-action connection device (26, 27), a latch connection device (21), a magnetic holding device and/or a manually activated securing device for holding the motor control unit (6) in respect to the housing (2), when the motor control unit (6) is attached to the housing (2).
5. Motor control unit (6) according to claim 1, wherein the means (18; 23, 24) for electrically connecting the motor control unit (6) to the electronically driven hand held and/or hand guided tool (1) comprise a plurality of contacts adapted to interact with corresponding contacts (17; 24, 23) located at the housing (2) in order to transmit electric signals between the motor control unit (6) and the electronically driven hand held and/or hand guided tool (1).
6. Motor control unit (6) according to claim 5, wherein the means (18; 23, 24) for electrically connecting the motor control unit (6) to the electronically driven hand held and/or hand guided tool (1) comprise contacts for connecting the electronically driven hand held and/or hand guided tool (1) to an electric power supply, at least one contact for receiving an electric signal from the electronically driven hand held and/or hand guided tool (1) for the detection of the type of electronically driven hand held and/or hand guided tool (1), to which the motor control unit (6) is attached, and/or at least one contact for receiving one or more sensor signals from one or more sensors (31) of the electronically driven hand held and/or hand guided tool (1).
7. Electronically driven hand held and/or hand guided tool (1) comprising a housing (2) and a working element (3) located outside the housing (2), the housing (2) containing an electric motor (29) and a gear mechanism for translating a rotational movement of the electric motor (29) into an actuation movement of the working element (3) and the electronically driven hand held and/or hand guided tool (1) comprising a motor control unit (6), wherein the motor control unit (6) is embodied separately from the housing (2) and that the motor unit (6) comprises means (9; 16) for mechanically attaching the control unit (6) to the housing (2) and means (18; 23, 24) for electrically connecting the motor control unit (6) to the electronically driven hand held and/or hand guided tool (1) for operation of the electronically driven hand held and/or hand guided tool (1), characterized in that the motor unit (6) comprises an electric cable (10) for connecting the motor control unit (6) to an electric mains power supply and power transformer means (28) for transforming the energy originating from the mains power supply into energy suitable for operating the electric motor (29) of the electronically driven hand held and/or hand guided tool (1), to which the motor control unit (6) is attached, and in that the motor unit (6) comprises a switch (12) for activating and deactivating the electric motor (29) of the electronically driven hand held and/or hand guided tool (1).
8. Electronically driven hand held and/or hand guided tool (1) according to claim 7, wherein the motor control unit (6) comprises an actuator (34) for setting a desired speed of the electric motor (29) of the electronically driven hand held and/or hand guided tool (1), to which the motor control unit (6) is attached.
9. Electronically driven hand held and/or hand guided tool (1) according to claim 7, wherein the electronically driven hand held and/or hand guided tool (1) comprises means (32) for transmitting information regarding the type of electronically driven hand held and/or hand guided tool (1) to the motor control unit (6).
10. Electronically driven hand held and/or hand guided tool (1) according to claim 7, wherein the housing (2) has a recess (7) for receiving the motor control unit (6) and the motor control unit (6) has a casing (8), the form of at least part (9) of the casing (8) corresponding to the form of the recess (7) in order to allow insertion of the at least one part (9) of the control unit's casing (8) into the recess (7).
11. Electronically driven hand held and/or hand guided tool (1) according to claim 7, wherein the electronically driven hand held and/or hand guided tool (1) comprises one of a grinder, a polisher, or a sander.
12. Electronically driven hand held and/or hand guided tool (1) according to claim 11, wherein the gear mechanism and working element (3) are embodied such that the working element (3) performs a rotational, an orbital, a random orbital, a roto-orbital, or a planetary actuating movement.
13. Motor control unit (6) according to claim 2, wherein the motor control unit (6) comprises means for automatically detecting the type of electronically driven hand held and/or hand guided tool (1), to which the motor control unit (6) is attached, and means for automatically adjusting control parameters based on the detected type of electronically driven hand held and/or hand guided tool (1).
14. Motor control unit (6) according to claim 1, wherein the means (9; 16) for mechanically attaching the motor control unit (6) to the housing (2) comprise a snap-action connection device (26, 27), a latch connection device (21), a magnetic holding device and/or a manually activated securing device for holding the motor control unit (6) in respect to the housing (2), when the motor control unit (6) is attached to the housing (2).
15. Motor control unit (6) according to claim 1, wherein the means (18; 23, 24) for electrically connecting the motor control unit (6) to the electronically driven hand held and/or hand guided tool (1) comprise a plurality of contacts adapted to interact with corresponding contacts (17; 24, 23) located at the housing (2) in order to transmit electric signals between the motor control unit (6) and the electronically driven hand held and/or hand guided tool (1).
16. Electronically driven hand held and/or hand guided tool (1) according to claim 8, wherein the electronically driven hand held and/or hand guided tool (1) comprises means (32) for transmitting information regarding the type of electronically driven hand held and/or hand guided tool (1) to the motor control unit (6).
17. Electronically driven hand held and/or hand guided tool (1) according to claim 8, wherein the housing (2) has a recess (7) for receiving the motor control unit (6) and the motor control unit (6) has a casing (8), the form of at least part (9) of the casing (8) corresponding to the form of the recess (7) in order to allow insertion of the at least one part (9) of the control unit's casing (8) into the recess (7).
18. Electronically driven hand held and/or hand guided tool (1) according to claim 8, wherein the electronically driven hand held and/or hand guided tool (1) comprises one of a grinder, a polisher, or a sander.
19. Electronically driven hand held and/or hand guided tool (1) according to claim 9, wherein the electronically driven hand held and/or hand guided tool (1) comprises means (32) for transmitting information regarding the type of electronically driven hand held and/or hand guided tool (1) to the motor control unit (6).
20. Electronically driven hand held and/or hand guided tool (1) according to claim 9, wherein the housing (2) has a recess (7) for receiving the motor control unit (6) and the motor control unit (6) has a casing (8), the form of at least part (9) of the casing (8) corresponding to the form of the recess (7) in order to allow insertion of the at least one part (9) of the control unit's casing (8) into the recess (7).
Description
[0031] Further features and advantages of the present invention will be explained in more detail in the following specification taking into consideration the drawings. The figures show:
[0032]
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[0035]
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[0040]
[0041] The polisher 1 comprises a housing 2, preferably made of a rigid plastic material. Of course, at least part of the housing 2 could be made of any other material than rigid plastic, too, for example resilient plastic material, rubber, metal or carbon fiber. In particular, the housing 2 could comprise a resilient material where a user would grip and hold the tool in order to enhance surface feel and haptic. Furthermore, the polisher 1 comprises a working element 3 which in this embodiment performs a random orbital actuating movement, when the polisher 1 is turned on. Of course, the polisher's working element 3 could perform any other type of actuating movement, too, for example a mere rotational, an orbital, a roto-orbital, a planetary or a linear actuating movement. Furthermore, the type of actuating movement performed by the working element 3 may also depend on the type of tool. A polishing pad can be releasably connected to a bottom surface 4 of the working element 3, for example by means of a hook-and-loop connector (or Velcro®), a clamping mechanism or a glued surface.
[0042] In the embodiments shown in the figures the working element 3 has a round circumference. Of course, the working element 3 could have any other form instead, for example a rectangular or a triangle form.
[0043] The polisher 1 is provided with an electric motor (not shown in
[0044] A motor control unit 6 is embodied separately from the housing 2 and the rest of the polisher 1. The housing 2 is provided with a receiving section 7 for attaching the control unit 6 to the housing 2. The control unit 6 comprises a casing 8, preferably made of the same material as the housing 2, with an attachment section 9. The attachment section 9 is adapted to interact with the receiving section 7 of the housing 2 in order to releasably fix the control unit 6 to the housing 2. The form and design of the attachment section 9 depends on the form and design of the receiving section 7, in order to allow interaction between the two. In particular, the receiving section 7 and the attachment section 9 are designed such that a mechanical connection is established between the attachment section 9 of the casing 8 of the control unit 6 and the receiving section 7 of the housing 2 of the polisher 1. Furthermore, the receiving section 7 and the attachment section 9 are designed such that when establishing the mechanical attachment an electrical connection is automatically established between the electronic components of the control unit 6 and the polisher 1.
[0045] The control unit 6 is further provided with an electric cable 10 for connecting the control unit 6 and its electronic components, respectively, to an electric mains power supply by means of a plug connector 11. The control unit's electronic components may comprises power transformer means for transforming the energy originating from the mains power supply (e.g. 110V or 230V) into energy suitable for operating the polisher 1, its electronic components and the electric motor, respectively (e.g. 12V, 18V, 24V). The control unit 6 may comprise a switch 12 for activating and deactivating the polisher 1, to which the control unit 6 is attached. The switch 12 comprises an actuating lever, which can be actuated by the palm of a user's hand pressing the lever downwards and thereby actuating the switch 12. Finally, it is possible that the control unit 6 is provided with an actuator for setting a desired speed of the electric motor of the polisher 1, to which the control unit 6 is attached.
[0046] There are many different ways how to releasably attach the control unit 6 to the housing 2. The attachment section 9 of the casing 8 can be designed such that it can be received by the receiving section 7 of the housing 2 when the control unit 6 is attached to the housing 2 (see
[0047] The receiving section 7 as well as the attachment section 9 is provided with means for mechanically attaching the control unit 6 to the housing 2. In the embodiment of
[0048] Furthermore, the means for mechanically attaching the control unit 6 to the housing 2 can comprise appropriate securing means for securing the control unit 6 to the housing 2 after attachment thereto. For example, the securing means can comprise a snap-action connection device, a latch connection device, a magnetic holding device and/or a manually activated securing device. Of course, any other type of securing means can be used, too.
[0049] The receiving section 7 as well as the attachment section 9 is provided with means for electrically connecting the control unit 6 to the housing 2. The electrical connecting means serve for transmitting electric energy from the control unit 6 to the electric components of the tool 1, for transmitting control signals from the control unit 6 to the electric components of the tool 1 and/or for transmitting sensor signals from the tool 1 to the control unit 6. To this end the tool 1 can be provided with appropriate sensors for determining the current operational status of the tool 1 and its electric components. For example, the tool 1 can be provided with a Hall-Effect sensor for determining the current rotational position of the electric motor and/or a rotational speed of the motor and/or the working element 3. Other sensors could be provided in the tool 1 for determining a pressure with which the tool 1 is pressed onto the surface of the workpiece. The control unit 6 can use the sensor signals for effecting the desired motor control.
[0050] In the embodiment of
[0051] In the embodiment of
[0052] In
[0053] The control unit 6 is secured to the housing 2 by means of securing means 21 interacting between the receiving section 7 and the attachment section 9. The securing means 21 comprise sliders, which are seated within the walls of the attachment section 9 forming the recess for receiving the receiving section 7. The sliders 21 the can be moved in a direction indicated by arrows 22 between a locking position and a clearing position. In the locking position the sliders 21 interact with cavities or holes 21′ located in the housing 2 and the receiving section 7, respectively. The cavities or holes 21′ are located opposite to the corresponding sliders 21 when the housing 2 is fully inserted into the control unit 6. When the sliders 21 are in their locking position the control unit 6 cannot be detached from the housing 2. The sliders 21 can be brought into their locking position either automatically (e.g. spring loaded) or manually (e.g. by the user of the tool 1). In order to detach the control unit 6 from the housing 2 the sliders 21 are brought into their clearing position by sliding them outwards, i.e. away from the receiving section 7, so they no longer interact with the cavities or holes 21′ of the receiving section 7. Movement of the sliders 21 into their clearing position can also be effected automatically or manually. With the sliders 21 in the clearing position the control unit 6 can be easily detached from the housing 2.
[0054] In the embodiment of
[0055] According to yet another embodiment shown in
[0056] Furthermore, according to this embodiment the electrical connection between the control unit 6 and the rest of the tool 1 is effected by socket members 23 and corresponding pin members 24. A plurality of sockets 23 is located at the attachment section 9 and a plurality of pins 24 is located at the receiving section 7. The contacts 23, 24 serve for transmitting electric energy for the electronic components of the tool 1 as well as for transmitting sensor signals and control signals between the control unit 6 and the tool 1. In particular, there are three separate contacts 23, 24 adapted for transmitting electric energy from a transformer 28 located in the control unit 6 to the electric motor 29 located in the tool 1. Further, there is one contact 23, 24 adapted for transmitting control signals from a microcontroller 30 located in the control unit 6 to one or more electronic components of the tool 1 and for transmitting sensor signals from one or more sensors 31 located in the tool 1 to one or more electronic components of the control unit 6, in particular to the microcontroller 30. The tool 1 can be provided with a microcontroller 32 for processing control signals and/or sensor signals. Furthermore, the microcontroller 32 could be adapted to transmit to the control unit 6 a signal indicative of the type of tool 1. Transmission of the tool type signal could be realized by means of a conventional electrical contact or contactless (by radio, optically, inductively, by capacitance, etc.).
[0057] Further, in the embodiment of
[0058] Preferably, the external form of the casing 8 of the control unit 6 is such that the casing 8 resumes the form of the housing 2 of the tool 1 in the region of the receiving section 7 and/or attachment section 9, when the control unit 6 is fully attached to the tool 1. Hence, the form of the housing 2 is continued by the external form of the attachment section 9 of the casing 8. This means that the casing 8 of the control unit 6 and the housing 2 both influence the polisher's design. Both the housing 2 as well as the casing 8 provide for the appealing design of the polisher 1, when the control unit 6 is attached to the housing 2.
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[0060] Of course, the tool 1 cannot be operated with any kind of control unit 6. The control unit 6 to be attached to the tool 1 has to be adapted and approved for operating the tool 1. This means that in particular the electrical properties of the control unit 6 have to correspond to the electrical properties the tool 1 requires. There are a number of possibilities for assuring that only control units 6 adapted and approved for use with a certain tool 1 are attached to the tool 1. The easiest way is to provide for some kind of mechanical key means at the receiving section 7 and the attachment section 9. The key means are designed such that only control units 6 and tools 1 with corresponding compatible key means can be attached to one another and properly function after attachment. Furthermore, the key means could also be realized electronically. In this case the tool 1 or the control unit 6 transmits a certain key signal which is received and processed by the control unit 6 or the tool 1. According to the results of the signal processing the control unit 6 and the tool 1 can function properly together or not. Even if proper attachment of the control unit 6 to the tool 1 was possible from a mechanical point of view, it could well be that the control unit 6 and the tool 1 cannot co-operate properly with one another from an electrical point of view because they are not adapted or approved to work together. The tool 1 or the control unit 6 analyzing the key signal received form the other component (control unit 6 or tool 1) would recognize that the key signal does not correspond to a pre-defined expected signal and would electronically block co-operation of the two components 1, 6.
[0061] Furthermore, a more sophisticated solution suggests that the control unit 6 is provided with means for automatically detecting the type of tool 1 the control unit 6 is attached to and means for automatically adjusting control parameters of the control unit 6 based on the detected type of tool 1. According to this embodiment the control unit 6 can be used for various tools 1 of different type, in particular with different technical characteristics in terms of electrical properties (e.g. nominal voltage, nominal current, maximum power consumption, data format of transmitted signals, etc.) and in terms of the type of control signal determined by the control unit 6 for driving the electric motor 29 (e.g. PWM-signal, continuous analogue signal). When attaching the control unit 6 to the tool 1, the control unit 6 automatically determines the type of tool 1 it is connected to. After having determined the type of tool 1, the control unit 6 procures the corresponding mechanical and/or electrical properties of the tool 1 and adapts the control parameters accordingly. Alternatively the detection of the tool type could also comprise the transmission of the respective mechanical and/or electrical properties from the tool 1 to the control unit 6. Adapting the control parameters also comprises adaptation of a closed loop control strategy, limiting or enhancing the maximum rotational speed of the motor depending on the desired speed of the working element, adapting the output voltage and/or current, adapting the control signal for the motor, or the like. The detection of the type of tool 1 can be realized [0062] electrically (receiving and analyzing an electrical signal containing information representing a unique identification of the type of tool 1), [0063] by radio (receiving and analyzing a radio signal containing information representing a unique identification of the type of tool 1), [0064] mechanically (detecting and analyzing mechanical properties of the tool 1 indicative of the type of tool 1), [0065] magnetically (detecting and analyzing a magnetic field induced by the tool 1), [0066] optically (receiving and analyzing an optical signal containing information representing a unique identification of the type of tool 1), [0067] inductively (receiving and analyzing a signal transmitted inductively from the tool 1 to the control unit 6, containing information representing a unique identification of the type of tool 1), [0068] by means of a capacitance (receiving and analyzing a signal transmitted capacitively from the tool 1 to the control unit 6, containing information representing a unique identification of the type of tool 1) or [0069] in any other way.
[0070] As already mentioned above, the present invention refers to any kind of electrically driven hand held and/or hand guided tool 1. Besides the polisher 1 shown in the figures, the electric power tool could also be one of but not limited to a grinder, a sander, a planner, a joining machine, an edge trimmer, a vertical router, a saw, a glazing machine, a scaring machine, a drill, a screw driver, or an electric mixer.
[0071] Of course, the various features of the embodiments described above, in particular the different solutions for designing the mechanical attachment means including the securing means and/or the electrical connection means interacting between the control unit 6 and the tool 1, can be freely combined with one another in order to arrive at embodiments of the present invention not explicitly mentioned and described herein, even if not explicitly mentioned.