TRANSFORMER
20170288559 · 2017-10-05
Assignee
- Sumitomo Electric Industries, Ltd. (Osaka-shi, JP)
- NATIONAL UNIVERSITY CORPORATION TOYOHASHI UNIVERSITY OF TECHNOLOGY (Toyohashi-shi, JP)
Inventors
- Hideaki Nakahata (Osaka-shi, JP)
- Kenichi Hirotsu (Osaka-shi, JP)
- Takashi Ohira (Toyohashi-shi, JP)
- Kyohei Yamada (Toyohashi-shi, JP)
- Daiya Egashira (Toyohashi-shi, JP)
Cpc classification
H02M3/158
ELECTRICITY
H02M5/22
ELECTRICITY
International classification
Abstract
A transformer includes a front stage circuit and a rear stage circuit. As a front stage circuit, a switch series unit, which is connected in parallel to a power supply, includes odd-numbered switches and even-numbered switches alternately turned ON. Mutual connection points of the respective switches and points at both ends of the switch series unit are regarded as m nodes in total. Capacitors are provided on at least one of a first electrical path combining odd nodes to lead them to a first output port, and a second electrical path combining even nodes to lead them to a second output port. The capacitors are present so as to correspond to at least (m−1) nodes. The rear stage circuit includes an element series unit, which is composed of a pair of semiconductor elements connected in series to each other for conducting operations of mutually opposite polarities, and necessary inductors.
Claims
1. A transformer provided between a power supply and a load, and composed of a front stage circuit and a rear stage circuit, the transformer comprising: as the front stage circuit, a switch series unit composed of a plurality of switches, as many as a multiple of 2, connected in series with each other, the plurality of switches including odd-numbered switches and even-numbered switches as seen from one of both ends of the switch series unit, the odd-numbered switches and the even-numbered switches being configured to be alternately turned ON, the switch series unit as a whole being connected in parallel to the power supply, and assuming that mutual connection points of the respective switches and points at the both ends of the switch series unit are regarded as m nodes in total and the nodes are seen in order of 1 to m from one of the both ends of the switch series unit, capacitors provided on at least one electrical path of a first electrical path and a second electrical path, the first electrical path being configured to combine odd nodes and lead the odd nodes to a first output port, the second electrical path being configured to combine even nodes and lead the even nodes to a second output port, the capacitors being present so as to correspond to at least (m−1) nodes; as the rear stage circuit, an element series unit composed of a pair of semiconductor elements that are connected in series to each other and perform conducting operations of mutually opposite polarities, one of both ends of the element series unit being connected to the first output port while the other end thereof being connected to the second output port, and inductors provided on at least one electrical path of a third electrical path and a fourth electrical path, the third electrical path being configured to combine two nodes that are points at the both ends of the element series unit and to lead the two nodes to one of both ends of the load, the fourth electrical path being configured to lead one node that is a mutual connection point of the pair of semiconductor elements to the other end of the load, the inductors being present so as to correspond to at least two nodes of the three nodes in total; and a control section configured to control ON/OFF operations of the switches.
2. The transformer according to claim 1, wherein assuming that a time period from a dead-time start time to a dead-time end time is a dead time τ, the dead-time start time being a time at which control for the odd-numbered switches and control for the even-numbered switches are both turned OFF, the dead-time end time being a time at which control for either the odd-numbered switches or the even-numbered switches is turned ON, the control section, after the dead-time start time, calculates a first half time τ.sub.1 and a second half time τ.sub.2, the first half time τ.sub.1 being calculated on the basis of electric charges that move from the inductors to floating capacitances of the switches while one of the semiconductor elements is in a conductive state, the second half time τ.sub.2 being calculated on the basis of electric charges that move from the inductors to the floating capacitances of the switches while the other semiconductor element is in a conductive state, and the control section determines the dead time τ on the basis of the first half time τ.sub.1 and the second half time τ.sub.2.
3. The transformer according to claim 2, wherein the control section terminates the dead time τ before the electric charges that have moved to the floating capacitances return to the inductors.
4. The transformer according to claim 3, wherein assuming that a switching cycle of the switches is T, an inductance of the inductors is L, and a resistance value of the load is R.sub.3, the dead time τ satisfies the following relationship:
τ.sub.1+τ.sub.2≦τ≦τ.sub.0+(τ.sub.2/2)+τ.sub.1 where
5. The transformer according to claim 3, wherein assuming that a switching cycle of the switches is T, an inductance, of inductances of the inductors, that is dominant for the dead time is L.sub.1, and a resistance value of the load is R.sub.3, the dead time τ satisfies the following relationship:
τ.sub.1+τ.sub.2≦τ≦τ.sub.0+τ.sub.1 where
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
Summary of the Embodiment
[0056] The summary of the embodiment of the present invention includes at least the following.
[0057] (1) A transformer provided between a power supply and a load is composed of a front stage circuit and a rear stage circuit.
[0058] The transformer includes, as the front stage circuit, (a) a switch series unit composed of a plurality of switches, as many as a multiple of 2, connected in series with each other, the plurality of switches including odd-numbered switches and even-numbered switches as seen from one of both ends of the series unit, the odd-numbered switches and the even-numbered switches being configured to be alternately turned ON, the switch series unit as a whole being connected in parallel to the power supply, and (b) assuming that mutual connection points of the respective switches and points at the both ends of the switch series unit are regarded as m nodes in total and the nodes are seen in order of 1 to m from one of the both ends of the switch series unit, capacitors provided on at least one electrical path of a first electrical path and a second electrical path, the first electrical path being configured to combine odd nodes and lead the odd nodes to a first output port, the second electrical path being configured to combine even nodes and lead the even nodes to a second output port, the capacitors being present so as to correspond to at least (m−1) nodes. The capacitors are present so as to correspond to at least (m−1) nodes.
[0059] In addition, the transformer includes, as the rear stage circuit, (c) an element series unit composed of a pair of semiconductor elements that are connected in series to each other and perform conducting operations of mutually opposite polarities, one of both ends of the element series unit being connected to the first output port while the other end thereof being connected to the second output port, and (d) inductors provided on at least one electrical path of a third electrical path and a fourth electrical path, the third electrical path being configured to combine two nodes that are points at the both ends of the element series unit and to lead the two nodes to one of both ends of the load, the fourth electrical path being configured to lead one node that is a mutual connection point of the pair of semiconductor elements to the other end of the load. The inductors are present so as to correspond to at least two nodes of the three nodes in total.
[0060] The transformer further includes a control section configured to control ON/OFF operations of the switches.
[0061] The transformer configured as described in above (1) can perform transformation by the circuit configuration including the front stage circuit and the rear stage circuit and by switching. Using this transformer as a power transformer makes it unnecessary to use a conventional transformer including a coil, an iron core, and the like. Therefore, it is possible to realize drastic size reduction and weight reduction of the transformer, and thereby realize cost reduction accordingly. In addition, problems of parasitic capacitance and occurrence of magnetic field leakage, which arise in a high-frequency transformer, are also solved, and thus a transformer with low loss can be realized. As for a power supply, either an AC power supply or a DC power supply is applicable.
[0062] (2) Further, in the transformer described in the above (1), it is assumed that a time period from a dead-time start time to a dead-time end time is a dead time τ, the dead-time start time being a time at which control for the odd-numbered switches and control for the even-numbered switches are both turned OFF, the dead-time end time being a time at which control for either the odd-numbered switches or the even-numbered switches is turned ON. In this case, the control section, after the dead-time start time, may calculate a first half time τ.sub.1 and a second half time τ.sub.2, the first half time τ.sub.1 being calculated on the basis of electric charges that move from the inductors to floating capacitances of the switches while one of the semiconductor elements is in a conductive state, the second half time τ.sub.2 being calculated on the basis of electric charges that move from the inductors to the floating capacitances of the switches while the other semiconductor element is in a conductive state, and the control section may determine the dead time τ on the basis of the first half time τ.sub.1 and the second half time τ.sub.2.
[0063] In this case, an appropriate dead time τ can be determined on the basis of the times τ.sub.1 and τ.sub.2 calculated focusing on movement of electric charges during the dead time, thereby realizing zero volt transition (ZVT).
[0064] (3) Further, in the transformer described in the above (2), the control section preferably terminates the dead time τ before the electric charges that have moved to the floating capacitances return to the inductors.
[0065] When the electric charges that have moved to the floating capacitances return, switching voltage increases again. However, by terminating the dead time τ before the returning of the electric charges, the switching voltage can be prevented from increasing again.
[0066] (4) Further, in the transformer as described in the above (3), assuming that a switching cycle of the switches is T, an inductance of the inductors is L, and a resistance value of the load is R.sub.3, the dead time τ satisfies the following relationship:
τ.sub.1+τ.sub.2≦τ≦τ.sub.0+(τ.sub.2/2)+τ.sub.2
[0067] where
[0068] where n denotes the number of floating capacitances C.sub.DS, C.sub.nDS denotes an n-th floating capacitance, a sign of a value in each radical sign is plus, and τ.sub.1<τ.sub.2 is satisfied.
[0069] In this case, an optimum range of the dead time τ can be precisely determined, thereby reliably realizing zero voltage transition.
[0070] (5) Depending on the topology of the rear stage circuit, the following configuration may be taken instead of the above (4).
[0071] Assuming that a switching cycle of the switches is T, an inductance, of the inductances of the inductors, that is dominant for the dead time is L.sub.1, and a resistance value of the load is R.sub.3, the dead time τ satisfies the following relationship:
τ.sub.1+τ.sub.2≦τ≦τ.sub.0+τ.sub.1
where
[0072] where n denotes the number of floating capacitances C.sub.DS, C.sub.nDS denotes an n-th floating capacitance, a sign of a value in each radical sign is plus, and τ.sub.1<τ.sub.2 is satisfied.
DETAILS OF EMBODIMENTS
[0073] Hereinafter, an embodiment will be described in detail with reference to the drawings.
[0074] <<Example of Fundamental Circuit>>
[0075]
[0076] The pair of capacitors C1 and C2 may have the same capacitance value, or may have different capacitance values. The same applies to the inductance values of the pair of inductors L1 and L2.
[0077] The switches S.sub.r1, S.sub.r2, S.sub.b1, and S.sub.b2 and the control section 3 form a switch device 4 which switches the state of circuit connection of the transformer 1. The switches S.sub.r1 and S.sub.r2 operate in synchronization with each other, and the switches S.sub.b1 and S.sub.b2 operate in synchronization with each other. The pair of switches S.sub.r1 and S.sub.r2 and the pair of switches S.sub.b1 and S.sub.b2 operate so as to be alternately turned ON exclusively from each other. The switches S.sub.r1, S.sub.r2, S.sub.b1, and S.sub.b2 are semiconductor switching elements formed by an SiC element or a GaN element, for example. The SiC element or the GaN element allows faster switching than an Si element, for example. In addition, sufficient withstand voltage (which can be even 6 kV per element, for example) can be obtained without connecting multiple stages of such elements.
[0078] In
[0079] The pair of inductors L1 and L2 are connected in series to each other via a connection point M2. Between both ends of this series unit, input voltage v.sub.m is applied via the capacitors C1 and C2, so that current i.sub.m flows. When one of the switches S.sub.r2 and S.sub.b2 is ON, current flows in the load R. Here, voltage applied to the load R is v.sub.out, and output current flowing from the transformer 1 to the load R is i.sub.out.
[0080] In
[0081] On the other hand, in
[0082] While the states shown in
[0083] Here, it can be estimated that the input voltage becomes ¼ when outputted. This will be logically proved below.
[0084] In
[0085] For simplifying calculation, it is assumed that the capacitors C1 and C2 have the same capacitance value C, and the inductors L1 and L2 have the same inductance value L.
[0086] The above expressions are converted into expressions of v.sub.1, i.sub.1, and i.sub.2, as follows.
[0087] Here, if Ri.sub.1=v.sub.3 and Ri.sub.2=v.sub.4 are set, the following equation 1 is obtained.
[0088] In
[0089] The above expressions are converted into expressions of v.sub.1, i.sub.1, and i.sub.2, as follows.
[0090] Here, if Ri.sub.1=v3 and Ri.sub.2=v4 are set, the following equation 2 is obtained.
[0091] Here, it is difficult to derive an exact solution from the above two states. Therefore, the following conditions are set within a range that is considered to cause no practical problem.
[0092] (1) At a frequency f.sub.o of input voltage, the impedance (reactance) of L is sufficiently smaller than the resistance value. That is, 2πf.sub.oL<<R is satisfied. Preferably, a difference represented by the inequality sign is, for example, one-digit difference or greater, or more preferably, two-digit difference or greater. Thus, more stable transformation operation with less distortion can be obtained.
[0093] (2) At the switching frequency fs, the impedance (reactance) of C is sufficiently smaller than the resistance value R, but at the frequency f.sub.o of input voltage, the impedance (reactance) of C is sufficiently greater than the resistance value. That is, 1/(2πfsC)<<R<<1/(2πf.sub.oC) is satisfied. Preferably, a difference represented by the inequality sign is, for example, one-digit difference or greater, or more preferably, two-digit difference or greater. Thus, more stable transformation operation with less distortion can be obtained.
[0094] (3) In one cycle of switching, input voltage hardly varies.
[0095] Therefore, v.sub.in(t+Δt)=v.sub.in(t) (0≦Δt≦1/fs)
[0096] (4) The system is steady, and returns to the same state with a period (1/fs).
[0097] Therefore, v.sub.x(t+(1/fs))≈v.sub.x(t) (x=1, 2, 3, 4)
[0098] If the switches S.sub.r1 and S.sub.r2 become ON during a period of 0≦t≦(½fs) and the switches S.sub.b1 and S.sub.b2 become ON during a period of (½fs) <t<(1/fs), the following equation 3 is obtained by primary approximation of equation 1 about t=0. In addition, the following equation 4 is obtained by primary approximation of equation 2 about t=(½fs).
[0099] In the above equation 3, the third term on the right-hand side of the expression at the third stage, i.e., −(½){v.sub.in(½fs)−v.sub.in(0)} is sufficiently close to zero.
[0100] In the above equation 4, the third term on the right-hand side of the expression at the third stage, i.e., −(½){v.sub.in(1/fs)=v.sub.in(½fs)} is sufficiently close to zero.
[0101] Here, if v.sub.1, v.sub.3, and v.sub.4 in equations 3 and 4 are each linked, that is, v.sub.1(0)=v.sub.1(1/fs), v.sub.3(0)=v.sub.3(1/fs), and v.sub.4(0)=v.sub.4 (1/fs) are used, and in addition, if ΔT=1/(2 fs) is set, the following expressions are satisfied.
−v.sub.3(0)−v.sub.4(0)≈v.sub.1(ΔT)+v.sub.3(ΔT)+v.sub.4(ΔT)+v.sub.in(ΔT)
v.sub.1(0)−v.sub.3(0)−v.sub.4(0)≈v.sub.3(ΔT)+v.sub.4(ΔT)
v.sub.4(0)≈v.sub.3(ΔT)
[0102] If a sum of the expressions at the first and second stages shown above (just above) is taken, the following expression is obtained.
v.sub.in=−2{v.sub.3(0)+v.sub.4(0)+v.sub.3(ΔT)+v.sub.4(ΔT)}+v.sub.1(0)−v.sub.1(ΔT)
[0103] Here, from the expression at the third stage in equation 3, v.sub.1(0)−v.sub.1(ΔT)=(1/(4 fsCR))v.sub.4(0) is obtained.
[0104] In addition, −v.sub.out=R(i.sub.1+i.sub.2)=v.sub.3+v.sub.4 is obtained, and this expression is always satisfied. Therefore, the following conclusive expression is obtained.
[0105] Here, for simplification, it has been assumed that the values C are the same value and the values L are the same value. However, even if these values are different values, the same result can be derived through similar expression development.
[0106] In the conclusive expression, the second term on the right-hand side of the expression at the lowermost stage is sufficiently smaller than the first term, and thus can be neglected. Therefore, v.sub.in≈4v.sub.out is satisfied regardless of load variation (variation in the value of R), and output voltage becomes about ¼ of input voltage. Since no loss occurs except for the load R, output current is about four times as great as input current, and input impedance is sixteen times as great as the resistance value R.
[0107] As a circuit parameter condition, regarding inductance, 2πf.sub.0L<<R is satisfied. In addition, regarding capacitance, 1/(2πfsC)<<R<<1/(2πf.sub.0C) is satisfied. If this circuit parameter condition is satisfied, it is reliably realized that the voltage transformation ratio is constant regardless of load variation, and more stable transformation operation with less distortion is obtained. Preferably, a difference represented by the inequality sign is, for example, one-digit difference or greater, or more preferably, two-digit difference or greater.
[0108]
[0109]
[0110]
[0111] The transformer 1 shown in
[0112] That is, the front stage circuit 1f includes a “switch series unit” and “capacitors” described below.
[0113] The “switch series unit” is composed of two switches (S.sub.r1 and S.sub.b1) connected in series to each other. The odd-numbered switch (S.sub.r1) and the even-numbered switch (S.sub.b1), as seen from one end (e.g., an upper end) of both ends of the series unit, are configured to be alternately turned ON, and the switch series unit as a whole is connected in parallel to the power supply 2.
[0114] When a mutual connection point (N2) of the respective switches and points (N1 and N3) at the both ends of the switch series unit are regarded as three nodes in total and these three nodes are seen in order of 1 to 3 from one of the both ends of the switch series unit, the “capacitors (C1 and C2)” are disposed on at least one electrical path of a first electrical path and a second electrical path. The first electrical path combines the odd nodes (N1 and N3) and leads the odd nodes to a first output port Px, while the second electrical path leads the even node (N2) to a second output port Py. The “capacitors (C1 and C2)” are present so as to correspond to two nodes.
[0115] The rear stage circuit 1r includes an “element series unit” and “inductors” described below.
[0116] The “element series unit” is composed of a pair of semiconductor elements (S.sub.r2 and S.sub.b2) that are connected in series to each other and perform conducting operations of mutually opposite polarities, and one of both ends of the series unit is connected to the first output port Px while the other end thereof is connected to the second output port Py.
[0117] The “inductors (L1 and L2)” are disposed on at least one electrical path of a third electrical path and a fourth electrical path. The third electrical path combines two nodes (N11 and N13) that are points at the both ends of the element series unit, and leads the nodes to one of both ends of the load R. The fourth electrical path leads one node (N12) that is a mutual connection point of the pair of semiconductor elements to the other end of the load R. The “inductors (L1 and L2)” are present so as to correspond to two nodes (N11 and N13) among the three nodes in total.
[0118] <<Practical transformer>>
[0119] Next, an example of a transformer obtained by practically developing the above-described basic circuit will be described on the basis of the basic circuit.
[0120]
[0121] The front stage circuit 1f includes bleeder resistor R.sub.1 and R.sub.2, switches SW1 to SW4, diodes D1 to D4 intrinsic to the switches SW1 to SW4, and capacitors C1 to C5, and these elements are connected as shown in
[0122] The rear stage circuit 1r includes diodes D11 and D12 and inductors L1 and L2, and these elements are connected as shown in
[0123] In addition, a control section 3 which performs ON/OFF control of the switches SW1 to SW4 is provided.
[0124] While five capacitors C1 to C5 are shown in
[0125] The diodes D1 to D4 may be body diodes intrinsic to the switches SW1 to SW4, or may be external diodes provided separately from the switches SW1 to SW4 depending on the type of the switches SW1 to SW4. These diodes D1 to D4 function as freewheel diodes, and may reduce switching loss, and further, may eventually reduce inductances of the inductors L1 and L2 and thus contribute to downsizing.
[0126] When the circuit configuration of the transformer 1 shown in
[0127] The “switch series unit” is composed of the switches (SW1 to SW4) connected in series to each other. The odd-numbered switches (SW1 and SW3) and the even-numbered switches (SW2 and SW4), as seen from one end (e.g., an upper end) of both ends of the series unit, are alternately turned ON, and the switch series unit as a whole are connected in parallel to the power supply 2.
[0128] When mutual connection points (N2, N3, and N4) of the respective switches and points (N1 and N5) at the both ends of the switch series unit are regarded as five nodes in total and these five nodes are seen in order of 1 to 5 from one of the both ends of the switch series unit, the “capacitors (C1 to C5)” are disposed on at least one electrical path of a first electrical path and a second electrical path. The first electrical path combines the odd nodes (N1, N3, and N5) and leads the odd nodes to a first output port Px, and the second electrical path combines the even nodes (N2 and N4) and leads the even nodes to a second output port Py. The “capacitors (C1 to C5)” are present so as to correspond to five nodes.
[0129] In addition, the transformer 1 includes, as the rear stage circuit 1r, an “element series unit” and “inductors (L1 and L2)”.
[0130] The “element series unit” is composed of a pair of semiconductor elements (D11 and D12) that are connected in series to each other, and perform conducting operations of mutually opposite polarities, and one of both ends of the series unit is connected to the first output port Px while the other end thereof is connected to the second output port Py.
[0131] The “inductors (L1 and L2)” are disposed on at least one electrical path of a third electrical path and a fourth electrical path. The third electrical path combines two nodes (N11 and N13) that are points at the both ends of the element series unit, and leads the two nodes to one of both ends of the load R. The fourth electrical path leads one node (N12) that is a mutual connection point of the pair of semiconductor elements to the other end of the load R. The “inductors (L1 and L2)” are present so as to correspond to two nodes (N11 and N13) among the three nodes in total.
[0132] It was confirmed that the transformer shown in
[0133] <<Topological variations>>
[0134] Next, topological variations of the circuit configuration of the transformer 1 (
[0135] (Topology of 2C Front Stage Circuit)
[0136]
[0137] In (a) of
[0138] Although two capacitors are present in any of the above circuits, capacitors may be present so as to correspond to all the nodes N1 to N3.
[0139] (Topology of 2L Rear Stage Circuit)
[0140]
[0141] In (a) of
[0142] Although two inductors are present in any of the above circuits, inductors may be present so as to correspond to all the nodes N11 to N13.
[0143] In the case of (b) of
[0144] (Topology of 4C Front Stage Circuit)
[0145]
[0146] This topology is identical to the front stage circuit 1f shown in
[0147] In
[0148] At least one capacitor needs to be interposed between nodes that are mutually combined and connected by the first electrical path (solid line) or the second electrical path (dashed line) among the five nodes N1 to N5, in order to realize insulation for DC therebetween.
[0149]
[0150] In the circuit shown in (a) of
[0151] In the circuits shown in (a), (b), (c), and (d) of
[0152]
[0153] In the circuits shown in (a) to (e) of
[0154]
[0155] In
[0156] (Topology of 6C Front Stage Circuit)
[0157] As a modification intended to increase a step-down ratio, “6C2L” is also conceivable.
[0158]
[0159] In
[0160] In the “6C2L” shown in
[0161] At least one capacitor needs to be interposed between nodes that are mutually combined and connected by the first electrical path (solid line) or the second electrical path (dashed line) among the seven nodes N1 to N7, in order to realize insulation for DC therebetween.
[0162]
[0163] <<Overview of Topology>>
[0164] Further, the front stage circuit 1f can be similarly extended to “8C” or more.
[0165] On the basis of the various circuits exemplified above, the front stage circuit 1f can be topologically expressed as follows.
[0166] The front stage circuit 1f (see
[0167] On the other hand, the rear stage circuit 1r (see
[0168] If the semiconductor elements of the rear stage circuit 1r are diodes, the element series unit can be configured by connecting the diodes in series with conducting directions thereof being opposite to each other. If the semiconductor elements are switches, the element series unit is configured by connecting a pair of switches in series, and the pair of switches are alternately turned ON.
[0169] The transformer 1 as described above can perform transformation by the circuit configuration including the front stage circuit 1f and the rear stage circuit 1r and by switching. Using the transformer 1 as a power transformer makes it unnecessary to use a conventional transformer including a coil, an iron core, and the like. Therefore, it is possible to realize drastic size reduction and weight reduction of a transformer, and thereby realize cost reduction accordingly. In addition, problems of parasitic capacitance and occurrence of magnetic field leakage, which arise in a high-frequency transformer, are also solved, and thus a transformer with low loss can be realized. As for the power supply, either an AC power supply or a DC power supply is applicable.
[0170] <<Design of Dead Time>>
[0171] Next, design of a dead time will be described. A dead time τ s a transient time from a moment when control for all switches is turned OFF to when control for either switches is turned on when, for example, the odd-numbered switches SW1 and SW3 and the even-numbered switches SW2 and SW4 shown in
[0172]
[0173]
τ≧τ.sub.1+τ.sub.2 (1)
[0174] The gradient of the first half time τ.sub.1 and the gradient of the second half time τ.sub.2 are slightly different from each other, and τ.sub.1<τ.sub.2 is satisfied. Therefore, the dead time τ can be considered separately for the first half time τ.sub.1 and the second half time τ.sub.2. Assuming that the output voltage of 125 V from the transformer 1 is V.sub.out,
[0175] τ.sub.1: a period in which the voltage is from 4 V.sub.out to 2 V.sub.out
[0176] τ.sub.2: a period in which the voltage is from 2 V.sub.out to 0
[0177]
[0178]
I.sub.Q=I.sub.L2+I.sub.R=I.sub.L1
[0179] Although
I.sub.Q=I.sub.L1−I.sub.R=I.sub.L2
[0180] Therefore, I.sub.L2 is smaller than I.sub.L1.
[0181]
[0182] Here, the following approximate conditions for analysis are adopted.
[0183] (Approximate Condition 1)
[0184] First, it is assumed that the step-down ratio is constant at 1/8. That is, assuming that the input voltage of the transformer 1 is V.sub.m and output voltage thereof is V.sub.out, the following relationship is satisfied:
V.sub.out≈V.sub.in/8=125[V]
[0185] (Approximate Condition 2)
[0186] The voltage waveform at both ends of each of the inductors L1 and L2 is a rectangular wave having a duty ratio of 50%.
[0187] (Approximate Condition 3)
[0188] The absolute values of voltages V.sub.L1 and V.sub.L2 at both ends of the inductors L1 and L2, respectively, are the output voltage. That is, assuming that the maximum value of voltage V.sub.L is V.sub.Lmax and the minimum value of voltage V.sub.L is V.sub.Lmin, the following relationships are satisfied:
V.sub.Lmax≈V.sub.out
V.sub.Lmin≈−V.sub.out
[0189] For simplifying calculation,
V.sub.L1≈V.sub.L2≈±V.sub.out.
[0190] Assuming that the inductors L1 and L2 have a common inductance value L, the voltage V.sub.L at the both ends of each of the inductors L1 and L2 is expressed by
V.sub.L=L(dI.sub.L(t)/dt)=L.Math.a
[0191] where a is inclination of a straight line.
Therefore, the following relationship is satisfied:
a=V.sub.out/L (2)
[0192] In addition, peak-to-peak current I.sub.Lp-p is expressed by
I.sub.Lp-p=a(T/2)
and therefore, the following relationship is satisfied.
I.sub.Lp-p=T.Math.V.sub.out/2L (3)
[0193]
Q.sub.1={(I.sub.Lp-p/2)+(V.sub.out/2R.sub.3)}τ.sub.1−(τ.sub.1/2).Math.(aτ.sub.1/2) (4)
In addition, electric charges Q.sub.2 that flow into the floating capacitance C.sub.DS during the second half time τ.sub.2 are represented by a hatched area on the right side in
Q.sub.2={(I.sub.Lp-p/2)−(V.sub.out/2R.sub.3)}τ.sub.2−(τ.sub.2/2).Math.(aτ.sub.2/2) (5)
[0194] When the above expression (4) is developed by substituting expressions (2) and (3) for Q.sub.1 of expression (4), the following expression is obtained:
Q.sub.t=(V.sub.out.Math.τ½){(T/2L)+(1/R.sub.3)}−(V.sub.out.Math.τ1.sup.2/4L) (6)
[0195] When the above expression (5) is developed by substituting expressions (2) and (3) for Q.sub.2 of expression (5), the following expression is obtained:
Q.sub.2=(V.sub.out.Math.τ2/2){(T/2L)−(1/R.sub.3)}−(V.sub.out.Math.τ2.sup.2/4L) (7)
[0196] Because of the electric charges Q.sub.1, electric charges equivalent to V.sub.in(=1 kV)/4, i.e., 250 V (=2V.sub.out) move to the four floating capacitances C.sub.DS (C11 to C14), and therefore, the following expression is obtained:
Q.sub.1=4C.sub.DS.Math.2V.sub.out=8C.sub.DS.Math.V.sub.out (8)
When a quadratic equation obtained from expressions (6) and (8) is solved with respect to τ.sub.1, the following expression is obtained:
τ.sub.1=(T/2)+(L/R.sub.3)−(½)[{T+(2L/R.sub.3)}.sup.2−128LC.sub.DS].sup.1/2 (9)
[0197] Likewise, because of the electric charges Q.sub.2, electric charges equivalent to V.sub.in(=1 kV)/4, i.e., 250 V(=2V.sub.out) move to the four floating capacitances C.sub.DS (C11 to C14), and therefore, the following expression is obtained:
Q.sub.2=4C.sub.DS.Math.2V.sub.out=8C.sub.DS.Math.V.sub.out (10)
When a quadratic equation obtained from expressions (7) and (10) is solved with respect to τ.sub.2, the following expression is obtained:
τ.sub.2=(T2)−(L/R.sub.3)−(½)[{T−(2L/R.sub.3)}.sup.2−128LC.sub.DS].sup.1/2 (11)
[0198] Next, the maximum value of the dead time τ will be considered.
[0199]
[0200] In
{(I.sub.Lp-p/2)−(V.sub.out/2R.sub.3)}−aτ.sub.0=0 (12)
When expression (12) is solved with respect to τ.sub.0 by substituting expressions (2) and (3) for expression (12), the following expression is obtained:
τ.sub.0=(T/4)−(L/2R.sub.3) (13)
From
τ.sub.max=τ.sub.0+(τ.sub.2/2)+τ.sub.1 (14)
On the basis of expressions (13) and (14), the following expression is obtained:
τ.sub.max=(T/4)−(L/2R.sub.3)+(τ.sub.2/2)+τ.sub.1 (14a)
[0201] It is needless to say that τ.sub.max must satisfy τ.sub.max<(T/2) in order to secure ON time of switching.
[0202] Consequently, the range of the dead time τ should be set as follows:
τ.sub.1+τ.sub.2≦τ≦τ.sub.0+(τ.sub.2/2)+τ.sub.1 (15)
[0203] whereto, τ.sub.0, τ.sub.1, and τ.sub.2 are as follows:
[0204] The above expression (16) is generalized as follows, taking into consideration multistage configuration of the front stage circuit. Expression (15) is unchanged even when multistage configuration of the front stage circuit is considered.
[0205] Assuming that the number of the floating capacitances C.sub.DS (equal to the number of the switches constituting the switch series unit) is n, and the n-th floating capacitance counted in order from 1 is C.sub.nDS, expression (16) is generalized as follows:
[0206] wherein the sign of a value in each radical sign is plus, and τ.sub.1<τ.sub.2 is satisfied.
[0207] It has been known that the range of the dead time τ is determined by the topology of the rear stage circuit, regardless of the topology of the front stage circuit. When the rear stage circuit has the configuration shown in (b) of
[0208] On the other hand, when the rear stage circuit has the configuration other than that shown in (b) of
τ.sub.1+τ.sub.2≦τ≦τ.sub.0+τ.sub.1 (15a)
[0209] where τ.sub.0, τ.sub.1, and τ.sub.2 are as follows:
[0210] As described above, when the topology of the rear stage is any of (a), (c), (d), and (e) of
[0211] (Conclusion)
[0212] As described above in detail, for example, in
[0213] Thus, on the basis of the times τ.sub.1 and τ.sub.2 calculated focusing on movement of the electric charges during the dead time, an appropriate dead time τ can be determined to realize zero voltage transition (ZVT).
[0214] Further, the control section 3 terminates the dead time τ before the electric charges that have moved to the floating capacitance CDs return to the inductors L1 and L2, thereby preventing the switching voltage from increasing again.
[0215] Further, the appropriate range of the dead time τ can be precisely determined on the basis of the above expressions (15) to (17), thereby reliably realizing zero voltage transition.
[0216] <<Verification of Effect Of Dead Time τ>>
[0217] Regarding various transformers in which the dead time τ is designed within the above-described range, the performances thereof have been verified. The verification results will be described below.
[0218] <Condition 1>
[0219] Circuit configuration: “2C2L”
[0220] Inductance L of inductors L1 and L2=15 [mH]
[0221] Resistance R.sub.3 of load=15625 [Ω]
[0222] Floating capacitance C.sub.DS=5 [pF]
[0223] In the case of the condition 1, the minimum value and the maximum value of the dead time τ are calculated as follows on the basis of above expressions (15) and (17).
[0224] Minimum value τ.sub.min=253 [ns]
[0225] Maximum value τ.sub.max=2197 [ns]
[0226]
[0227]
[0228] <Condition 2>
[0229] Circuit configuration: “2C2L”
[0230] Inductance L of inductors L1 and L2=15 [mH]
[0231] Resistance R.sub.3 of load=7000 [Ω]
[0232] Floating capacitance C.sub.DS=5 [pF]
[0233] In the case of the above condition 2, the minimum value and the maximum value of the dead time τ are calculated as follows on the basis of expressions (15) and (17).
[0234] Minimum value τ.sub.min=303 [ns]
[0235] Maximum value τ.sub.max=1622 [ns]
[0236]
[0237]
[0238] <Condition 3>
[0239] Circuit configuration: “2C2L”
[0240] Inductance L of inductors L1 and L2=15 [mH]
[0241] Resistance R.sub.3 of load=15625 [Ω]
[0242] Floating capacitance C.sub.DS=10 [pF]
[0243] In the case of the above condition 3, the minimum value and the maximum value of the dead time τ are calculated as follows on the basis of expressions (15) and (17).
[0244] Minimum value τ.sub.min=514 [ns]
[0245] Maximum value τ.sub.max=2379 [ns]
[0246]
[0247]
[0248] <Condition 4>
[0249] Circuit configuration: “2C2L”
[0250] Inductance L of inductors L1 and L2=7.5 [mH]
[0251] Resistance R.sub.3 of load=15625 [Ω]
[0252] Floating capacitance C.sub.DS=5 [pF]
[0253] In the case of the above condition 4, the minimum value and the maximum value of the dead time τ are calculated as follows on the basis of expressions (15) and (17).
[0254] Minimum value τ.sub.min=122 [ns]
[0255] Maximum value τ.sub.min=2348 [ns]
[0256]
[0257]
[0258] <Condition 5>
[0259] Circuit configuration: “6C2L”
[0260] Inductance L of inductors L1 and L2=15 [mH]
[0261] Resistance R.sub.3 of load=15625 [Ω]
[0262] Floating capacitance C.sub.Ds=5 [pF]
[0263] In the case of the above condition 5, the minimum value and the maximum value of the dead time τ are calculated as follows on the basis of expressions (15) and (17).
[0264] Minimum value τ.sub.min=783 [ns]
[0265] Maximum value τ.sub.max=2567 [ns]
[0266]
[0267]
[0268] <Condition 6>
[0269] Circuit configuration: “6C2L”
[0270] Inductance L of inductors L1 and L2=15 [mH]
[0271] Resistance R.sub.3 of load=7000 [Ω]
[0272] Floating capacitance C.sub.DS=5 [pF]
[0273] In the case of the above condition 6, the minimum value and the maximum value of the dead time τ are calculated as follows on the basis of expressions (15) and (17).
[0274] Minimum value τ.sub.min=978 [ns]
[0275] Maximum value τ.sub.max=2046 [ns]
[0276]
[0277]
[0278] <Condition 7>
[0279] Circuit configuration: “6C2L”
[0280] Inductance L of inductors L1 and L2=15 [mH]
[0281] Resistance R.sub.3 of load=15625 [Ω]
[0282] Floating capacitance C.sub.DS=10 [pF]
[0283] In the case of the above condition 7, the minimum value and the maximum value of the dead time τ are calculated as follows on the basis of expressions (15) and (17).
[0284] Minimum value τ.sub.min=1658 [ns]
[0285] Maximum value τ.sub.max=3168 [ns]
[0286]
[0287]
[0288] <Condition 8>
[0289] Circuit configuration: “6C2L”
[0290] Inductance L of inductors L1 and L2=7.5 [mH]
[0291] Resistance R.sub.3 of load=15625 [Ω]
[0292] Floating capacitance C.sub.DS=5 [pF]
[0293] In the case of the above condition 8, the minimum value and the maximum value of the dead time τ are calculated as follows on the basis of expressions (15) and (17).
[0294] Minimum value τ.sub.min=370 [ns]
[0295] Maximum value τ.sub.max=2528 [ns]
[0296]
[0297]
[0298] In the above conditions 1 to 8, the value of the floating capacitance C.sub.DS is common among a plurality of capacitors. Hereinafter, a case where a plurality of capacitors have different floating capacitances C.sub.DS will be verified.
[0299] <Condition 9>
[0300] Circuit configuration: “4C2L”
[0301] Inductance L of inductors L1 and L2=15 [mH]
[0302] Resistance R.sub.3 of load=15625 [Ω]
[0303] Floating capacitances C.sub.DS=17 [pF], 10 [pF], 10 [pF], 3 [pF]
[0304] Floating capacitance ΣC.sub.DS as a whole: 40 [pF]
[0305] In the case of the above condition 9, the minimum value and the maximum value of the dead time τ are calculated as follows on the basis of expressions (15) and (17).
[0306] Minimum value τ.sub.min=1063 [ns]
[0307] Maximum value τ.sub.max=2760 [ns]
[0308]
[0309]
[0310] <Condition 10>
[0311] Circuit configuration: “4C2L”
[0312] Inductance L of inductors L1 and L2=15 [mH]
[0313] Resistance R.sub.3 of load=15625 [Ω]
[0314] Floating capacitances C.sub.DS=12 [pF], 5 [pF], 15 [pF], 8 [pF]
[0315] Floating capacitance ΣC.sub.DS as a whole: 40 [pF]
[0316] In the case of the above condition 10, the minimum value and the maximum value of the dead time τ are calculated as follows on the basis of expressions (15) and (17).
[0317] Minimum value τ.sub.min=1063 [ns]
[0318] Maximum value τ.sub.max=2760 [ns]
[0319]
[0320]
[0321] As described above, by determining the dead time τ on the basis of the relationships expressed by expressions (15) and (17), the transformer can achieve excellent efficiency and stable high output.
[0322] <<Supplement>>
[0323] It is noted that the embodiment disclosed herein is merely illustrative in all aspects and should not be recognized as being restrictive. The scope of the present invention is defined by the scope of the claims and is intended to include meaning equivalent to the scope of the claims and all modifications within the scope.
REFERENCE SIGNS LIST
[0324] 1 transformer
[0325] 1f front stage circuit
[0326] 1r rear stage circuit
[0327] 2 AC power supply, power supply
[0328] 3 control section
[0329] 4 switch device
[0330] C1 to C5 capacitor
[0331] C6 capacitance
[0332] D1 to D4, D11, D12 diode
[0333] L1, L2 inductor
[0334] M1, M2 connection point
[0335] N1 to N7, N11 to N13 node
[0336] Px first output port
[0337] Py second output port
[0338] R load
[0339] R.sub.1, R.sub.2 bleeder resistor
[0340] R.sub.3 resistance
[0341] Sr1, Sr2, Sb1, Sb2 switch
[0342] SW1 to SW4 switch