ELECTROMAGNETIC HOLDING MAGNET AND METHOD FOR MANUFACTURING, ELECTROMAGNETIC LOCKING ELEMENT AND USE OF THE SAME

Abstract

An electromagnetic holding magnet and a method for manufacturing the same, and an electromagnetic locking element that, that in a preferred embodiment, is a lock in a container of an oxygen emergency supply system of an aircraft. The electromagnetic holding magnet includes a yoke and a retaining plate interacting with the yoke as an anchor. At least one permanent magnet generates a magnetic retaining flux in the yoke that includes a first yoke leg and a second yoke leg as well as a middle pole. The middle pole is surrounded in sections by a magnetic coil. The first and second yoke legs are arranged symmetrically in relation to the middle pole and the magnetic coil.

Claims

1. An electromagnetic holding magnet comprising a yoke, a retaining plate interacting with the yoke as an anchor, at least one permanent magnet and a magnetic coil that encloses the yoke in sections, wherein in an energized state, the magnetic coil is configured to at least reduce a magnetic retaining flux generated by the permanent magnet in the yoke and the retaining plate in order to at least reduce or eliminate a retaining force generated by the permanent magnet and release the retaining plate, wherein the yoke comprises a first yoke leg, a second yoke leg and a middle pole, wherein the yoke legs each conduct a partial flow of the magnetic retaining flux and are arranged symmetrically in relation to the middle pole and the magnetic coil that at least partially surrounds it.

2. The electromagnetic holding magnet according to claim 1, wherein the first yoke leg, the second yoke leg, the middle pole and the retaining plate consist of flat parts, and wherein the flat parts are manufactured from pre-annealed, corrosion-resistant or stainless sheet metal.

3. The electromagnetic holding magnet according to claim 1, wherein a) the first and second yoke leg are flat, wherein the middle pole is arranged centrally between the first yoke leg and the second yoke leg, the first yoke leg, the second yoke leg and the middle pole each comprise a first and opposing second end, and a first end face comprised by the first end of the first yoke leg, a second end face comprised by the first end of the second yoke leg, and a central end face comprised by the first end of the middle pole jointly form a contact surface for the retaining plate, b) the magnetic coil surrounds the middle pole between its first end and its second end in sections, and c) a first permanent magnet is arranged between the second end of the first yoke leg and the second end of the middle pole, and a second permanent magnet is arranged between the second end of the second yoke leg and the second end of the middle pole.

4. The electromagnetic holding magnet according to claim 3, wherein the first permanent magnet and the second permanent magnet are oppositely polarized.

5. The electromagnetic holding magnet according to claim 2, further comprising a magnetic bypass that extends between the second end of the first yoke leg and second end of the middle pole, and between the second end of the second yoke leg and the second end of the middle pole.

6. The electromagnetic holding magnet according to claim 5, wherein the magnetic bypass is securely connected to the second end of the middle pole, and a first air gap is provided between the second end of the first yoke leg and a first end face of the bypass facing the second end of the first yoke leg, and a second air gap is provided between the second end of the second yoke leg and a second end face of the bypass facing the second end of the second yoke leg.

7. The electromagnetic holding magnet according to claim 2, wherein the first end face of the first yoke leg, the second end face of the second yoke leg and the central end face of the middle pole are polished surfaces.

8. An electromagnetic locking element comprising a base element, an opening element that can be moved relative to the base element and an electromagnetic holding magnet according to claim 1, wherein the base body comprises the yoke, the at least one permanent magnet and the magnetic coil, and the opening body comprises the retaining plate, wherein in an energized state, the magnetic coil is configured to at least reduce a magnetic retaining flux generated by the permanent magnet in the yoke and the retaining plate in order to at least reduce or eliminate a retaining force generated by the permanent magnet and release the retaining plate.

9. The electromagnetic locking element according to claim 8, wherein the electromagnetic locking element is a lock in a container of an oxygen emergency supply system of an aircraft.

10. A method for manufacturing an electromagnetic holding magnet that includes a yoke, a retaining plate that interacts with the yoke as an anchor, at least one permanent magnet, and a magnetic coil that encloses the yoke in sections, wherein in an energized state, the magnetic coil is configured to at least reduce a magnetic retaining flux generated by the permanent magnet in the yoke and the retaining plate in order to at least reduce or eliminate a retaining force generated by the permanent magnet and release the retaining plate, wherein said method comprises: arranging flat parts to manufacture the yoke with a first yoke leg, a second yoke leg, and a middle pole; and arranging the magnetic coil such that it at least partially surrounds the middle pole; wherein the yoke legs each conduct a partial flux of the magnetic retaining flux and are arranged symmetrically relative to the middle pole and the magnetic coil that at least partially surround it.

11. The method according to claim 10, wherein the flat parts are manufactured by stamping from a pre-annealed, corrosion-resistant or stainless sheet metal before they are arranged.

12. The method according to claim 11, wherein the flat parts are manufactured by stamping before they are arranged.

13. The method according to claim 10, wherein the method comprises: a) arranging flat parts to manufacture first flat yoke leg, b) arranging flat parts to manufacture second flat yoke leg, c) arranging flat parts to manufacture the middle pole, wherein the first yoke leg, the second yoke leg and the middle pole each comprise a first and opposing second end, d) arranging the middle pole centrally between the first yoke leg and second yoke leg such that a first end face comprised by the first end of the first yoke leg, a second end face comprised by the first end of the second yoke leg, and a central end face comprised by the first end of the middle pole jointly form a contact surface for the retaining plate, e) securing the yoke legs and middle pole, f) arranging a first permanent magnet between the second end of the first yoke leg and the second end of the middle pole, and arranging a second permanent magnet between the second end of the second yoke leg and the second end of the middle pole, and g) arranging the magnetic coil on the middle pole between its first end and second end so that the magnetic coil surrounds the middle pole in sections.

14. The method according to claim 13, wherein the first end face, the second end face and the central end face are polished smooth to provide a flat contact surface for the retaining plate.

15. The method according to claim 11, wherein the flat parts are arranged and fixed to manufacture a magnetic bypass, wherein the magnetic bypass is arranged between the second end of the first yoke leg and the second end of the middle pole, and between the second end of the second yoke leg and the second end of the middle pole, wherein the magnetic bypass is securely connected to the second end of the middle pole, wherein a first air gap is provided between the second end of the first yoke leg and a first end face of the bypass facing the second end of the first yoke leg, and wherein a second air gap is provided between the second end of the second yoke leg and a second end face of the bypass facing the second end of the second yoke leg.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0052] The invention is described below, without restricting the general idea of the invention, based on exemplary embodiments in reference to the drawings, wherein we expressly refer to the drawings with regard to the disclosure of all details according to the invention that are not explained in greater detail in the text. In the following:

[0053] FIG. 1 shows an electromagnetic holding magnet in a schematically simplified perspective representation,

[0054] FIG. 2 shows the electromagnetic holding magnet in a simplified perspective representation, wherein the retaining plate is not shown,

[0055] FIG. 3 shows the electromagnetic holding magnet in a simplified perspective representation, wherein the retaining plate and the magnetic coil are not shown,

[0056] FIG. 4 shows the electromagnetic holding magnet from FIG. 3 in a plan view, and

[0057] FIG. 5 shows a middle pole with a mounted magnetic bypass of the electromagnetic holding magnet in a schematically simplified perspective representation.

[0058] In the drawings, the same or similar types of elements and/or parts are provided with the same reference numbers so that a reintroduction is omitted.

DETAILED DESCRIPTION OF THE INVENTION

[0059] FIG. 1 shows an electromagnetic holding magnet 2 in a schematically simplified perspective representation. The electromagnetic holding magnet 2 comprises a retaining plate 4 that interacts as an anchor with a yoke 6. The yoke 6 comprises a first yoke leg 8, a second yoke leg 10 and a middle pole 12. The retaining plate 4, the first yoke leg 8, the second yoke leg 10 and the middle pole 12 are preferably manufactured from flat parts. These flat parts are preferably stamped parts. They are moreover preferably stamped from pre-annealed, corrosion-resistant or stainless sheet metal.

[0060] The electromagnetic holding magnet 2 furthermore comprises a first permanent magnet 14, a second permanent magnet 16 and a magnetic coil 18. The permanent magnets 14, 16 generate a magnetic retaining flux in the yoke 6 and the retaining plate 4 that holds the retaining plate 4 against the yoke 6. In an energized state, the magnetic coil 18 is configured to reduce this magnetic retaining flux generated by the permanent magnets 14, 16 at least sufficiently or even entirely so that a retaining force acting on the retaining plate 4 is at least sufficiently reduced or eliminated so that the retaining plate 4 is released.

[0061] If the electromagnetic holding magnet 2 is for example integrated in an electromagnetic locking element, it comprises for example a base element and an opening element that can be moved relative to this base element. The electromagnetic locking element is used for example as a lock in a container of an oxygen emergency supply system of an aircraft. Such a container and a corresponding locking element are for example known from DE 41 31 156 C1, whose content is fully incorporated by reference in the present description.

[0062] The base element is for example the container shown in this document in FIG. 1; the opening element that can be moved relative thereto is for example the pivotable door shown in the same figure. In particular, the opening element is pre-tensioned relative to the base element by means of a spring in the opening direction of the opening element. The selected flow to be generated by the magnetic coil 18 that compensates the magnetic retaining flux of the permanent magnets 14, 16 must be large enough so that the retaining force on the retaining plate 4 is reduced enough for such a spring to be able to open the opening element, i.e., a door, for example. Of course, it is also provided for the magnetic retaining flux to be compensated enough so that no retaining force acts on the retaining plate 4.

[0063] If the electromagnetic locking element is for example integrated in a container of the oxygen emergency supply system of an aircraft, the base body, i.e., for example the container, comprises the yoke 6, the permanent magnets 14, 16 and the magnetic coil 18. The opening body, i.e., for example the door, comprises the retaining plate 4. In an energized state, i.e., when a triggering current is applied to it, the magnetic coil 18 is configured to reduce the magnetic retaining flux generated by the permanent magnets 14, 16 in the yoke 6 and the retaining plate 4 sufficiently to reduce the retaining force generated by the permanent magnets 14, 16 so that the retaining plate 4 and accordingly for example the door are released. Such a process occurs for example when the oxygen emergency supply system in an aircraft is triggered.

[0064] The electromagnetic holding magnet 2 is distinguished by a particularly low triggering output. This is achieved by the symmetrical design of the electromagnetic holding magnet 2. The yoke legs 8, 10 each conduct a partial flux of the magnetic retaining flux generated by the permanent magnets 14, 16 and are arranged symmetrically relative to the middle pole 12 and the magnetic coil 18 that at least partially surrounds it.

[0065] FIG. 2 shows the electromagnetic holding magnet 2 from FIG. 1 in a simplified perspective representation, wherein in contrast to FIG. 1, the retaining plate 4 is not shown.

[0066] The first yoke leg 8 and the second yoke leg 10 are flat components. As already mentioned, they are manufactured from flat parts, such as sheet metal plates stacked on each other. The middle pole 12 is arranged centrally between the first yoke leg 8 and the second yoke leg 10. The first yoke leg 8 and the second yoke leg 10 as well as the middle pole 12 each have a first and opposing second end. A first end face 20 comprised by the first end of the first yoke leg 8, a second end face 22 comprised by the first end of the second yoke leg 10, and a central end face 24 comprised by the first end of the middle pole 12 jointly form a contact surface for the retaining plate 4. In order to manufacture a necessary flatness for the end faces 20, 22, 24, these faces are preferably polished surfaces. To this end, for example the flat parts from which the first yoke leg 6, the second yoke leg 10 and the middle pole 12 are constructed are aligned and secured. Then the components are polished together. Alternatively, the flat parts are first polished and then positioned and secured. To protect the polished surfaces, a surface can be provided, or respectively applied in this case.

[0067] The magnetic coil 18 surrounds a part of the yoke 6 in sections. The magnetic coil 18 is in fact arranged on the middle pole 12 that penetrates the center of the middle pole. In other words, the magnetic coil 18 surrounds the middle pole 12 between its first end 26 and its second end 28 (see FIG. 5 which will be discussed in greater detail below).

[0068] The first permanent magnet 14 is arranged between the second end of the first yoke leg 8 and the second end 28 of the middle pole 12. The second permanent magnet 16 is arranged between the second end 28 of the second yoke leg 10 and the second end 28 of the middle pole 12. For the definition of the first and second end of the yoke legs 8, 10, the same orientation applies as for the first and second end 26, 28 of the middle pole 12. In FIG. 2, the first ends of the yoke legs 8, 10 as well as the first end 26 of the middle pole 12 lie at the top, whereas the second ends, as well as the second end 28 of the middle pole 12, lie at the bottom.

[0069] The first permanent magnet 14 and the second permanent magnet 16 are oppositely polarized. They accordingly have opposing north-south directions N1, N2 that for example are indicated with arrows in FIG. 2. In this context, N1 designates the north-south direction of the first permanent magnet 14, and N2 designates the north-south direction of the second permanent magnet 16. The magnetic north pole of the permanent magnets 14, 16 lies for example in the direction of the arrow.

[0070] The permanent magnets 14, 16 generate a magnetic retaining flux that enters the middle pole 12 at the second end 28. The magnetic retaining flux flows into the middle pole 12 in the direction of its first end 26, i.e., through the magnetic coil 18. The magnetic retaining flux enters the retaining plate 4 at the central end face 24. It branches into the retaining plate in the direction of the first yoke leg 8 and in the direction of the second yoke leg 10. These two partial fluxes of the magnetic retaining flux flow sideways into the retaining plate 4 in the direction of the first end face 20 of the first yoke leg 8, or respectively in the direction of the second end face 22 of the second yoke leg 10. A first partial flux enters the first yoke leg 8 at the first end face 20 and flows in the first yoke leg in the direction of its second end. It thereby ultimately returns to the first permanent magnet 14. Analogously, the second partial flux enters the second yoke leg 10 at the second end face 22 and also flows in the direction of its second end. At that location, it returns to the second permanent magnet 16. If the magnetic coil 18 is energized, a magnetic flux is generated in the middle pole 12 in the region surrounded by the magnetic coil 18 that runs counter to the retaining flux as described above. The retaining flux is therefore diverted into a bottom region of the yoke 6. In the vertical part of the middle pole 12 in FIG. 2, the magnetic retaining flux is at least largely suppressed. Accordingly the retaining force generated by the permanent magnets 14, 16 on the retaining plate 4 is compensated, and the retaining plate 4 is released.

[0071] FIG. 3 shows the electromagnetic holding magnet 2 in a simplified perspective representation, wherein the retaining plate 4 and the magnetic coil 18 were not shown. In addition, the electromagnetic holding magnet 2 is depicted from the rear which is not visible in FIG. 2.

[0072] It comprises a magnetic bypass 30 that extends between the second end of the first yoke leg 8 and second end 28 of the middle pole 12, as well as between the second end of the second yoke leg 10 and the second end 28 of the middle pole 12. In FIG. 3, the second end 28 of the middle pole is not visible since the magnetic bypass 30 is designed in the shape of a U and encompasses the second end 28 of the middle pole 12 (see FIG. 5). Like the first yoke leg 8, the second yoke leg 10 and the middle pole 12, the magnetic bypass 30 is manufactured from flat parts. For this purpose, pre-annealed corrosion-resistant and stainless sheet metal parts are also preferably used.

[0073] The magnetic bypass 30 is securely connected to the second end 28 of the middle pole 12, for example pressed onto it. A first air gap 32 is between the second end of the first yoke leg 8 and a first end face of the bypass 30 that faces it. A second air gap 34 is between the second end of the second yoke leg 10 and a second end face of the bypass 30 that faces it. The air gap 32, 34 ensures that the magnetic retaining flux generated by the permanent magnets 14, 16 are not easily deflected into the bypass 30. If the magnetic coil 18 is not energized, the air gap 32, 34 ensures that the magnetic retaining flux flows as described above and is not deflected into the bypass 30.

[0074] According to another exemplary embodiment, the air gap is provided between the second end 28 of the middle pole 12 and the bypass 30 in contrast to the depiction in FIG. 3. The bypass 30 in this case directly abuts the first and second yoke legs 8, 10 and is also preferably attached there.

[0075] FIG. 4 shows the electromagnetic holding magnet 2 in a plan view, wherein the retaining plate 4 and the magnetic coil 18 are not shown. The depiction in FIG. 4 corresponds to the orientation in FIGS. 1 and 2. In contrast to the depiction in FIG. 3, the permanent magnets 14, 16 are again depicted at the front (bottom). The magnetic flux is indicated by dashed arrows as it flows through the bypass 30 and through the air gaps 32, 34 be-tween the permanent magnets 14, 16, the yoke legs 8, 10 and the middle pole 12 when the magnetic coil 18 is energized. The magnetic flux is forced into the bottom region of the yoke 6 and no longer passes through the middle pole 12 in the direction of the retaining plate 4.

[0076] In a schematically simplified perspective representation, FIG. 5 shows the middle pole 12 and the U-shaped magnetic bypass 30 attached thereto.

[0077] In a method to manufacture an electromagnetic holding magnet 2 as explained above with reference to FIG. 1 to 5, the following steps are for example carried out.

[0078] Flat parts are arranged for manufacturing the yoke 6, i.e., in particular the first yoke leg 8, the second yoke leg 10 and the middle pole 12. The flat parts that were previously stamped from a pre-annealed, corrosion-resistant or stainless sheet metal are connected to each other. Likewise, the flat parts are first arranged in the shape of the yoke 6 and then connected. Moreover, the magnetic coil 18 is arranged so that it at least partially surrounds the middle pole 12. The yoke legs 8, 10 that each conduct a partial flux of the magnetic retaining flux are arranged symmetrically relative to the middle pole 12 and the magnetic coil 18 that at least partially surrounds it. It is also provided that first the yoke legs 8, 10 and the middle pole 12 as well as the magnetic coil 18 and the permanent magnets 14, 16 are arranged, and then these components are secured.

[0079] The first end face 20 of the first yoke leg 8, the second end face 22 of the second yoke leg 10 and the central end face 24 of the middle pole 12 are then e.g. polished smooth together in order to establish a necessary flatness. A completely flat contact surface for the retaining plate 4 is provided. It is also provided that the bypass 30 is manufactured from flat parts. This is for example pressed onto the middle pole 12 in the region of its second end 28. Then the middle pole 12 together with the two yoke legs 8, 10 and the permanent magnets 14, 16 as well as the magnetic coil 18 can be fixed, e.g. cast.

[0080] It is also provided for the polished flat parts to first be positioned and then secured, e.g. cast. A surface coating can be applied to the polished surfaces.

[0081] All named features, including those taken from the drawings alone and individual features, which are disclosed in combination with other features, are considered alone and in combination as essential for the invention. Embodiments according to the invention can be fulfilled through individual features or a combination of several features. In the context of the invention, features which are designated with “in particular” or “preferably” are to be understood as optional features.

REFERENCE NUMBER LIST

[0082] 2 Electromagnetic holding magnet

[0083] 4 Retaining plate

[0084] 6 Yoke

[0085] 8 First yoke leg

[0086] 10 Second yoke leg

[0087] 12 Middle pole

[0088] 14 First permanent magnet

[0089] 16 Second permanent magnet

[0090] 18 Magnetic coil

[0091] 20 First end face

[0092] 22 Second end face

[0093] 24 Central end face

[0094] 26 First end

[0095] 28 Second end

[0096] 30 Bypass

[0097] 32 First air gap

[0098] 34 Second air gap

[0099] N1 North-south direction of the first permanent magnet

[0100] N2 North-south direction of the second permanent magnet